The present invention relates generally to pavement marking, and more particularly to the adjustment mechanism for a thermoplastic die box
Alkyd and hydrocarbon thermoplastics are commonly used to mark pavement surfaces with visible lines and symbols such as lane dividers and guide lines. In particular, thermoplastics provide a durable alternative to pavement painting, and are commonly used to mark street intersections, parking lots, and other high-traffic pavement surfaces from which paint would quickly wear away.
Thermoplastics are conventionally applied to pavement surfaces using a mobile applicator comprising a heated reservoir or kettle, and an application screed die. Melted thermoplastic is dispensed from the kettle at a controlled rate and applied in a thin layer atop pavement surfaces with the screed die. Some applicators further comprise secondary burners which heat secondary reservoirs or screed die. Many applicators burn pressurized gas, such as propane and butane, at secondary burners and to heat applicator kettles. Manually driven and self-powered applicators are both relatively common, and some applicators can be attached to and driven by vehicles.
Conventional thermoplastics must be brought to melt temperatures of 177 to 250° C. (350 to 480° F.) prior to application. Existing systems use a central mixer-melter to bring thermoplastics to these temperatures. Once melted, a load of thermoplastic from the central mixer-melter is transferred to the kettle of a mobile applicator for pavement marking. The applicator kettle is heated to prevent thermoplastic from resolidifying before it is applied to the pavement surface. Often, a single central mixer-melter may service a plurality of applicators on a job site.
In general, governmental regulations determine the thickness of the thermoplastic being applied to the road surface. In order to achieve this predetermined thickness, the thickness of the dispensed material must be changed. In addition, other environmental factors can change the application parameters (such as ambient temperature and surface roughness). In order to compensate for such variables, the screed die box needs to be variable. But the adjustments will need to take place in the field where there may be adverse conditions and/or limited mechanical facilities.
In one embodiment of the present invention, a screed die box includes a screed die bucket, a screed die box gate, a screed die box lever, a screed plate, and a positioning member. The screed die box gate is slidably connected at the bottom of the screed die bucket. The screed die box lever is rotatably connected to the screed die bucket and the screed die box gate for sliding the screed die box gate between an open position and a closed position. The screed plate is slidably connected along an aft side of the screed die bucket and includes a positioning aperture. The positioning member is located in the screed die bucket and engages the screed plate, the positioning member sliding the screed plate as the positioning member is rotated.
In another embodiment of the present invention, a mobile applicator includes a frame, a kettle, wheels, and a screed die box. The kettle is attached to the frame and is for holding a thermoplastic material. The wheels are rotatably connected to the frame. The screed die box is connected to the frame and is for dispensing the thermoplastic material. The screed die box includes a screed die bucket, a screed plate at the rear of the screed die bucket, and a positioning member. The positioning member is located in the screed die bucket and engages the screed plate, the positioning member sliding the screed plate as the positioning member is rotated.
a is an assembled perspective view of the screed die box.
b is an exploded perspective view of the screed die box.
a is a cross-sectional view of the screed die box along line L-L in
b is a cross-sectional view of the screed die box along line L-L in
Mobile applicator 10 is a tool capable of marking pavement lines by melting and then applying thermoplastic a pavement surface. Mobile applicator 10 includes frame 12 which provides support for other components of mobile applicator 12. Frame 12 may, for instance, be comprised of a framework of aluminum and/or steel beams, tubes, and struts. Gas tank cradle 16 is attached to frame 12 at the forward end of frame 12. Gas tank cradle 16 is a holding structure sized to retain a tank of propane, butane, or other appropriate combustible gas. Wheels 66 are rotatably attached to the bottom of frame 12 and allow mobile applicator 10 to move along pavement. In the illustrated embodiment, mobile applicator 10 includes three wheels 66: a single front wheel which swivels and provides directional control, and two rear wheels which track behind the front wheel. Push bar 38 is attached at the aft of frame 12 and includes handbrake 40. Push bar 38 allows a user to propel mobile applicator 10, and handbrake 40 allows the user to stop applicator 10, such that the user can direct where the pavement lines are made. One skilled in the art can appreciate that although directional terms such as “forward”, “aft”, “bottom”, “top”, “right side”, and “left side” have been used in describing this invention, but such terms are merely relational descriptors of the illustrated embodiments shown herein.
Mounted to the top of frame 12 is kettle 14, which is a receptacle that is heated to melt granular thermoplastic for application to pavement surfaces. In the illustrated embodiment, kettle 14 is a substantially hemi-cylindrical receptacle heated from below by a plurality of gas burners. Kettle 14 may, for instance, be formed of aluminum. Kettle 14 is attached to frame 12 via kettle supports 30, which are rigid struts or surfaces formed, for instance, of steel or aluminum.
Kettle lid 24 covers the open top of kettle 14 and prevents molten thermoplastic and thermoplastic vapor and heat from escaping from kettle 14 during operation. Kettle lid 24 can be opened and closed with lid handles 26, which are attached to the left side of kettle lid 24. In some embodiments, kettle 14 may include latches which allow kettle lid 24 to be locked shut. Kettle lid 24 is connected to kettle 14 via lid hinges 28 which are on the right side of kettle lid 24 (opposite of lid handles 26). Lid hinges 28 may be any sort of conventional hinge selected for heat resilience and resistance to fouling when exposed to melted thermoplastic. In addition, kettle 14 includes agitator arm 32 which is connected to a plurality of agitators inside kettle 14 used to stir the molten thermoplastic.
Also attached to the top of kettle 14 are lifting eyes 34. Lifting eyes 34 are attachment points that allow mobile applicator 10 to be hoisted into position or loaded onto or off of a transportation vehicle. In the illustrated embodiment, lifting eyes 34 are tabs with holes which extend from the top surface of kettle 14, but a person skilled in the art will recognize that lifting eyes 34 may generally be any sort of load-bearing anchors for a hoist or crane, and could, for instance, be located on frame 12, instead.
At the bottom right side of kettle 14 is gate valve 46. Gate valve 46 is positioned between the interior of kettle 14 to chute 44. Chute 44 is a rigid, heat-resistant chute or trough which guides molten thermoplastic from kettle 14 to the screed die box. Chute 44 is comprised of a heat-resistant material including, but not limited to, aluminum or steel.
As stated previously, gas tank cradle 16 holds a tank of combustible gas (not shown), and gas from this tank is utilized by gas system 18. Gas system 18 is largely located beneath kettle 14 and kettle supports 30, and is anchored to frame 12. Gas system 18 includes gas hookup 20, a fluid connection which receives gas from a tank at gas tank cradle 16. Gas system 18 also includes gas safety valve 22, and a plurality of other valves and gas distribution tubes. Gas safety valve 22 is an electrically actuated multi-path valve which controls gas flow to the pilot burners and main burners heating kettle 14. Gas system 18 provides combustible gas to burners which heat kettle 14, and to screed box burners 62 and hand torch 64. Hand torch 64 is a handheld burner which can be used by a human operator to touch up or remove thermoplastic applied using mobile applicator 10 and is therefore located at the aft of mobile applicator 10. In addition, screed box burners 62 are connected to gas system 18.
Screed enclosure 48 is anchored to frame 12 at the bottom right side of frame 12. Screed enclosure 48 includes screed enclosure top 50 and screed shroud door 52. Screed enclosure 48 surrounds screed box burners 62 and the screed die box (see
In order to operate mobile applicator 10, a user ignites the pilot burners and main burners under kettle 14. Then the user opens kettle lid 24 and deposits a sack of granular thermoplastic atop heat exchanger plenums located inside kettle 14. The sack itself is formed of a meltable thermoplastic material, so heat from main burners 116 melts the sack and the granules. The user can then rotate agitator arm 32 back and forth across a substantially 180° range, thereby sweeping the agitators through the interior of kettle 14 so as to mix the thermoplastic as it melts. Alternatively, the user can attach agitator arm 32 to agitator lever 42, allowing the user to move agitator arm 32 from the aft of mobile applicator 10.
Once the thermoplastic is uniformly melted, the user can pull gate valve lever 60, which opens gate valve 36. Opening gate valve 36 allows thermoplastic from kettle 14 to flow down chute 44 into the screed die box (shown in
The components and configuration of mobile applicator 10 as shown in
As stated above with respect to
Screed die box lever 78 attaches to screed die box gate 82 (shown in
Also shown in
Screed die box 74 is heated by screed burners 62, to ensure that thermoplastic deposited in screed die box 74 from chute 44 remains molten during the application process. As stated previously, all screed burners 62 receive combustible gas from gas system 18. Screed burners 62 include aft screed burners 62a, which are directed to an aft portion of screed die box 74, and fore screed burners 62b. Although the embodiment of mobile applicator 10 depicted in
The components and configuration of mobile applicator 10 as shown in
a shows a perspective view of an assembled screed die box 74.
As stated previously, screed die box anchor 84 is attached to the forward side of screed die bucket 80. Screed die box lever 78 is rotates about pivot point P (which is its attachment point to screed die bucket 80), and screed die box lever 78 is slidably attached to screed die box gate 82. Screed die box gate 82 is slidably connected to the bottom side of screed die bucket 80.
In the illustrated embodiment, attached to the aft side of screed die bucket 80 by mount screws 524 is screed plate mount 522. One skilled in the art can appreciate that screed plate mount 522 can be an integral part to screed die bucket 80, and should be considered as such for the present purposes. In addition, screed plate 500 is slidably attached to the aft side of screed die bucket 80 with positioning screws 506 and retaining screws 508. More specifically, retaining screws 508 are positioned in retaining slots 504 in first screed portion 510 that extends substantially parallel to the aft side of screed die bucket 80. In addition, positioning screws 506 are positioned in positioning apertures 502 in second screed portion 512 that extends substantially perpendicular to first screed portion 510. Positioning apertures 502 are open-ended slots that extend through the forward side of screed plate 500. Both positioning screws 506 and retaining screws 508 are also located in screed die bucket 80 insofar as screws 506-508 are screwed into threaded holes in screed die bucket 80.
The components and configuration of screed die box 74 as shown in
a shows a cross-sectional view of screed die box 74 along line L-L in
Positioning screw 506 includes positioning screw shaft 514, at one end of which is positioning screw head 516 and at the opposite end of which is positioning screw thread 518. Along the length of positioning screw shaft 514 and spaced apart from positioning screw head 516 is positioning screw shoulder 520. As suggested previously, positioning screw thread 518 of positioning screw 506 is threaded into the aft side of screed die bucket 80 at screed plate mount 522. Thereby, positioning screw 506 can be elevated or descended relative to screed die bucket 80 because of the threaded hole in screed plate mount 522 that is substantially parallel to the aft side of screed die bucket 80.
Retaining screw 508 captures screed plate 500 against screed plate mount 522 by being positioned in retaining slot 504 and having a head that is wider than the width of retaining slot 504. But because retaining slot 504 is taller than the shaft of retaining screw 508, screed plate can move substantially parallel to the aft side of screed die bucket 80.
Positioning screw 506 engages screed plate 500 by having positioning screw shaft 514 in positioning aperture 502 (shown in
In
In
It can be appreciated by one skilled in the art that screed die box 74 can include more or fewer positioning screws 506 than two. In addition, even if there is more than one positioning screw 506, a user can adjust screed plate 500 by alternately turning positioning screws 506 incremental, identical amounts until the desired elevation of screed plate 500 is achieved.
The components and configuration of screed die box 74 as shown in
It should be recognized that the present invention provides numerous benefits and advantages. For example, screed die box 74 can be adjusted using one or more screwdrivers without disassembling any portion of the unit.
While the invention has been described with reference to an exemplary embodiment(s), it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment(s) disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US2012/021838 | 1/19/2012 | WO | 00 | 7/17/2013 |
Number | Date | Country | |
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61434055 | Jan 2011 | US |