The present invention relates to a thermoregulated device for modifying the consistency of a starting composition that comprises a preparation at least partially mixed with a liquid, notably for the rapid, simple and low-cost confection of ice cream or any other type of ice.
The device in accordance with the invention is more particularly configured to accommodate a reservoir containing a starting composition and possessing two opposing faces, at least one of which comprises a flexible section. The device comprises a thermoregulated element having a predefined contact surface arranged to come into contact with one of the opposing faces of the reservoir, as well as stirring means for mixing the starting composition in the reservoir. The temperature of the composition contained in the reservoir is modified by conduction with the thermoregulated element during the mixing operation in order to obtain a final composition of modified consistency.
The present invention also relates to a method for operating the thermoregulated device as well as a reservoir suitable for use with the device.
There exist numerous ice preparation systems and methods, notably refrigerated mixers such as are marketed under the name “Mantecatore” or ice cream machine. These systems of conventional type consist in pouring an ice preparation in powder form mixed with water into a refrigerated tank. A stirring element is activated to cool the ice preparation by contact with the interior of the tank until a frozen mass is obtained. The ice formed in this way also contains air bubbles trapped in the chilled mass during mixing. One of the disadvantages encountered with these conventional systems stems from the fact that the tank and the stirring element are in direct contact with the ice, which makes their use a nuisance since it is necessary to clean them and to disinfect them regularly. Moreover, these systems have the disadvantage of leaving residual ice on the stirring element that it is necessary to remove to prevent losses. Moreover, the ice preparation time is relatively long because only a small portion of the mass is in contact with the interior of the tank.
The ice preparation time starting from a preparation may be reduced by directly pouring the liquid or semi-liquid mixture of the preparation onto a cold plate, the effect of which is to chill the mass quickly to produce the ice. This method is known as “fried ice cream”.
Another means for rapid fabrication of ice cream consists in mixing the ice preparation directly with liquid nitrogen which makes it possible to produce an ice cream in one minute with no refrigerated tank.
The problem encountered with these methods is that they are carried out manually. Another problem is that the chilling plate and the ice manipulation accessories must be cleaned regularly or after each use if it is required to change the type or flavor of the ice.
Liquid nitrogen ice also gives rise to the problem of supplying the liquid nitrogen, the risk of serious frostbite linked to manipulating it and the high unit cost of the ice.
The ice preparation system described in EP 2 266 417 makes it possible to produce an ice using a prefilled flexible reservoir placed between a mixer element and a chilling element. It also features different ways of emptying the reservoir and a method associated with the complete process. The system described does not show precisely how to produce an ice rapidly, however, for example in less than 3 minutes. In fact, the principal benefit of an individual portion ice machine lies in a very short composition time in order to avoid waiting and to be able to serve a greater number of persons quickly. Moreover, no precise way to produce the mixing is described in EP 2 266 417, which makes the number of possible embodiments high without guaranteeing a satisfactory result as to the quality and the exit temperature of the ice. Moreover, the mixing means in accordance with the above document include scratching, scraping, crushing and kneading the reservoir, which have the disadvantage of creating wear of the reservoir and risks of tearing associated with the friction inherent to mechanisms of these types, particularly if the mixture solidifies. Another disadvantage of this system stems from its construction, which comprises a mixing unit, an opening unit and an extraction unit that are separate, which makes it complicated to produce, to control and to miniaturize. Moreover, the associated method consists in activating the chilling system at the same time as mixing, which has the disadvantage of considerably increasing the preparation time. This method also includes a de-icing step that also increases the waiting time before the preparation of the next portion. Finally, the use of a prefilled bag associated with the system is bulky and costly for transportation and storage.
The ice preparation system described in WO2014067987 makes it possible to produce an ice from a reservoir in the form of a cup prefilled with powder or a mixture ready for use placed in a chilled conical counter-form. A mixer element prepositioned in the reservoir is fixed to an external drive system moving in a circular manner in order to stir the content at the same time as chilling it. An air extraction system makes it possible to reduce the layer of air between the reservoir and the chilling element in order to optimize the thermal transfer. This system has the disadvantage of a longer time for thermal transfer between the cold element and the mixture than with a flat bag for the same mixing volume. A second problem concerns the profile and the mechanical strength of the mixer element enabling regular, uniform, rapid stirring during the phase of solidification of the mixture. The development of a system of this kind therefore proves complex and it is uncertain if a portion of ice can be produced in less than 3 minutes. The system moreover necessitates a de-icing element that increases the waiting time before the preparation of the next portion. Finally, the use of a cup prefilled with an integrated mixer element has the disadvantage of being bulky for transportation and storage.
A principal object of the present invention is therefore to propose a thermoregulated device for modifying the consistency of a composition, notably for the confection of ice cream, that remedies the disadvantages of the prior art.
To this end, the present invention more particularly concerns a thermoregulated device of the type mentioned above, characterized in that the stirring means comprise a mixer as well as driving means arranged for bringing the mixer to bear on the flexible section of the reservoir, when the latter is disposed on the thermoregulated element of the device, in such a way as to create a local compression zone in the interior of the reservoir. The driving means in accordance with the invention are also arranged to then move the mixer with respect to the flexible section of the reservoir in order to move said local compression zone inside the reservoir in such a way as to mix the composition contained in the reservoir.
The present invention also concerns a thermoregulated device of the type mentioned above, characterized in that it further comprises a thermoinsulating membrane adapted to be able to be moved relative to the thermoregulated element. The thermoinsulating membrane is preferably arranged so as to cover the face of the reservoir including the flexible section when the reservoir is disposed on the thermoregulated element and the device is brought into a closed configuration.
Thanks to these features, the device enables the confection of cold preparations, notably milkshake, ice or ice cream in a rapid and simple manner and at low production cost. The device is particularly suitable for domestic use in a kitchen in the form of a consumer domestic appliance such as an ice machine. It is also perfectly suited to any other professional use in the fields of restauration, foodstuffs and industry for the preparation of mixtures of other types in a flexible reservoir by all or part of the fabrication method described hereinafter. The system is designed to be small in size and light in weight and to use a minimum number of components in order to be easily transportable.
The present invention further concerns a method for operating the thermoregulated device notably including the following steps:
The present invention will be better understood on reading the description of examples given by way of nonlimiting and purely illustrative example with reference to the appended drawings, in which:
In the following description relating to a number of embodiments of the invention, by “reservoir” is meant any container suitable for use with the thermoregulated device in accordance with the invention, notably including at least one flexible section, the container preferably being in the form of a flexible sachet, pouch or bag.
Moreover, the device in accordance with the invention is configured to receive either a prefilled reservoir containing a preparation or a substance in powder form premixed with a liquid or a reservoir containing only a preparation or a substance in powder form, the preparation being mixed with a liquid by a liquid injection system integrated into the device before the mixing operation. Whichever option is preferred, a device configured to receive a reservoir containing a starting composition will always be referred to.
The thermoregulated device in accordance with a first embodiment, as notably illustrated by
At least one fluid 5 may be introduced into the reservoir 3 via at least one opening 7, 7′ of the reservoir 3 when the reservoir is introduced into the device. A fluid transfer element 56, preferably in pump or valve form, may be actuated in a controlled manner, either manually or automatically, in order to fill the reservoir with the required amount of the fluid 5.
The reservoir 3 is preferably closed when in storage and includes one or more opening elements activated upon its insertion into the thermoregulated device, for example in the form of at least one film or wall that can be pierced, detached or peeled off.
At least one valve or closure element of the fluid passage 53 between the fluid transfer element 56 and one of the openings 7, 7′ makes it possible to monitor and to regulate the direction and/or the flow rate and/or the pressure of at least some of the fluid 5 before, during and after its introduction into the reservoir.
The reservoir 3 may contain the preparation 4 in vacuum-packed powder form so as to preserve the preparation 4 in the reservoir 3 without gas. A gas or air may then be added when one of the openings 7, 7′ is connected to the fluid passage 53. The volume of gas or air may be controlled by the fluid transfer element 56 which, by being connected to a plurality of sources of fluid, is able selectively to control the precise volume of each fluid to be introduced into the reservoir before and/or during the movement of the mixer 10.
The mixer 10 is held by a support 15 connected to a carriage 14 via rolling bearings or bearings 13, 13′ sliding along shafts 12, 12′ fixed to the lid 20. The reservoir 3 preferably includes at least one opening 7, 7′, preferably in plastic and/or metal tube or pipe form, used to introduce and/or to extract some or all of the preparation 4 and/or the fluid 5.
According to
The thermal insulation may also be made of plastic or other material film having a sufficient thickness on the face of the reservoir in contact with the mixer 10 and/or opposite that in contact with the thermoregulated element 2. In this case, the thicknesses of the walls or faces of the reservoir 3 are different so as to have the smallest thickness in contact with the thermoregulated element 2 and the greatest thickness in contact with the mixer 10.
According to
The length R of the mixer 10 coming to bear on the outside of the reservoir 3 corresponds to at least 90% of the maximum bearing distance L of the interior volume of the reservoir 3 between its two opposing faces so that the mixer 10 travels over most or all of the projected area of the interior volume of the reservoir 3 relative to the thermoregulated element 2. The length R is preferably greater than or equal to the maximum bearing distance L. In this way, the mixture/composition 6 is preferably moved entirely by the mixer 10 inside the reservoir 3 in order to render uniform the thermal exchange with the thermoregulated element 2 during stirring/mixing.
According to
A constriction or local compression zone 8, preferably of rectilinear or straight shape, is thus obtained between the mixer 10 and the thermoregulated element 2. This local compression 8 creates a local acceleration and a movement of the fluid upon movement of the mixer 10 relative to the reservoir 3, the effect of which is to mix and to stir/mix the preparation 4 and/or the fluid 5 in the reservoir 3. The speed of relative movement of the mixer 10 on the reservoir 3 is preferably higher at the beginning of the transformation process so as to render uniform the mixture/composition 6 once the fluid 5 is introduced into the reservoir 3. The preparation 4 and the fluid 5 are therefore perfectly mixed in the liquid phase in order to obtain a composition of uniform transformed consistency.
The constriction or local compression zone 8 between the mixer 10 and the thermoregulated element 2 varies with the activation of the actuator 40, which makes it possible to modify at any time the volume of mixture 6 passing under the mixer 10 during stirring/mixing. This adjustment of the constriction or local compression zone 8 is particularly important to prevent excessive compression of the reservoir and to maintain a sufficient stirring/mixing speed when the mixture 6 begins to be transformed into the solid phase. The forces on the mixer 10 and the mechanical assembly increase as the mixture is transformed, which makes it necessary to be able at any time to adjust the speed of the mixer 10 and the force with which it bears on the reservoir 3.
By moving the mixer 10 so as to bring the two walls of the reservoir 3 into contact, it is then possible to empty the reservoir via at least one of the openings 7, 7′. The transformed mixture/composition 6 of the preparation 4 and/or with the liquid 5 can be consumed directly, once extracted from the reservoir 3 in the case of an ice cream or an edible mixture.
If an obstructing element (not shown) closes at least one of the openings 7, 7′ of the reservoir 3 containing the preparation 4 and/or the liquid 5, the to-and-fro or opposite direction movement of the mixer 10 parallel to the thermoregulated element 2 has the effect of mixing the content of the reservoir 3 at the same time as chilling it by conduction with the thermoregulated element 2. It is therefore possible to transform the preparation 4 and/or with the liquid 5 into ice or cold preparation in a clean manner, with no direct contact between the content of the reservoir and the mixer elements or accessories, and quickly thanks to the large conducting area of the reservoir 3 that is against the thermoregulated element 2. Once the ice or the cold composition has formed inside the reservoir 3, the mixer 10 is positioned to bear on the thermoregulated element 2 at the end opposite one of the unobstructed openings 7, 7′ so as to extract the iced/chilled mixture 6 from the reservoir 3 by moving the mixer 10 in the direction of one of the openings 7, 7′. Once emptied, the reservoir 3 may be thrown away, recycled or cleaned for another use, depending on the applications.
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An external fluid passage 53 is preferably positioned so that it can be connected with the opening 7 and transfer all or some of the fluid 5 from a fluid reservoir 55 on activation of the fluid transfer element 56.
The seal between the fluid passage 53 and the opening 7 may be provided by a seal, a mechanical stress or any other fluid connection means. The opening 7 preferably includes or forms a connector 17 intended to be connected to the fluid passage 53 so as to hold the reservoir 3 in position and/or to guarantee the seal. The connector 17 preferably includes one or more opening elements activated upon its insertion into the system for transforming the mixture or upon its connection to the fluid passage 53, for example in the form of at least one film or wall that can be pierced, detached or peeled off. The connector 17 may also include a valve.
The connector 17 preferably includes a fixing element specific to the connection with the fluid passage 53 such as, for example, a notch, a clip, a catch or any other mechanism for retaining and/or securing the connection.
A thermal transfer element 58, preferably in the form of a chilling element, is placed in the proximity of or against all, or part of the fluid passage 53 in such a manner as to be able to control the temperature of the fluid 5 before and during its introduction into the reservoir 3. It is therefore possible to reduce the transformation time of the mixture, for example by pre-chilling the temperature of the fluid 5 to a temperature below the ambient temperature or that of the fluid reservoir 55. This also makes it possible to adjust the temperature of the fluid 5 to a precise temperature ensuring the conditions required for the proper functioning of the device and the quality of the process of transformation of the mixture 6.
A fluid treatment element 59, preferably in the form of a purification element, a UV radiation or other disinfection element, carbon or other filter element, ionizer or of any other type is placed in the vicinity of or against/in all or part of the fluid passage 53 so as to be able to act on the quantity of germs, bacteria, viruses, fungi, minerals, chemical compounds present in all or part of the fluid 5 before and during its introduction into the reservoir 3. It is therefore possible to control the quality of the fluid 5 in order to prevent any contamination of the mixture 6 by one or more unwanted elements that can degrade the quality and/or the edibility of the mixture 6. This is particularly important if the reservoir is not cleaned regularly or the fluid stagnates or the quality of the fluid introduced into the fluid reservoir 55 is hygienically insufficient.
According to
According to
According to
Transformation of the mixture/composition 6 from the liquid phase to the solid phase for the preparation of a portion of ice preferably between 100 g and 180 g inclusive in less than 3 minutes necessitates a plurality of parameters preferably including:
According to
It is then possible to remove the reservoir and to restart the cycle at the step 110 or 120 according to the temperature of the thermoregulated element.
A plurality of intermediate and optional steps (inside chain-dotted line in
The transformation of the mixture by this method therefore makes it possible to produce a cold preparation, an ice or ice cream rapidly on demand. The transformed mixture is preferably extracted from the reservoir when its temperature is below −4° C. The reservoir may be stored at room temperature, avoiding the need to store the cold preparation or the ice in the refrigerator or freezer before consuming it, which necessitates a large amount of energy for storage and transport to the consumption site.
The thermoregulated device in accordance with a second embodiment of the invention, as illustrated by
When the motor 230 turns, the mixer 210 is moved relative to the reservoir 203 which creates a movement and a local acceleration of the preparation 204 and/or of the fluid 205 in the reservoir 203 the effect of which is to mix and to stir the content of the reservoir at the same time as a thermal exchange is produced by the contact of the reservoir 203 with the thermoregulated element 202. The preparation 204 and/or the liquid 205 can therefore, in the same manner as described above, be mixed and transformed into a mixture 206 in the form of ice or cold preparation. At least one opening 207 communicating with the reservoir 203 makes it possible to introduce or to withdraw some or all of the preparation 204 and/or the fluid 205 and/or the mixture 206 before, during or after the transformation of the mixture.
The relative position of the thermoregulated element 202 with the mixture 210 may be varied by moving the motor 230 and/or the thermoregulated element 202, by means of at least one mechanism that is not shown, so as to be able to vary the constriction or local compression zone 208 on the reservoir 203 between the thermoregulated element 202 and the mixer 210.
The reservoir 203 optionally comprises a rigid or semi-rigid structure 203′ of goblet or cup shape that can be used to receive the mixture 206 directly after transformation by removing all or part of the flexible section 203″ of the reservoir 203. It is then no longer necessary to transfer the mixture 206 into another container, which makes the system particularly suitable for the production of takeaway ice that is clean, rapid, economic and ecological.
The thermoregulated device in accordance with a third embodiment of the invention, as illustrated by
When the motor 330 turns or reciprocates, the mixer 310 is moved relative to the reservoir 303 which creates a movement and a local acceleration of the preparation 304 and/or the fluid 305 in the reservoir 303 the effect of which is to mix and stir the content of the reservoir at the same time as a thermal exchange is produced by the contact of the reservoir 303 with the thermoregulated element 302. The preparation 304 and/or the liquid 305 can therefore, in the same manner as described above, be mixed and transformed into a mixture 306 in the form of ice or cold preparation. At least one opening 307 makes it possible to introduce or to withdraw some or all of the preparation 304 and/or the fluid 305 and/or the mixture 306 before, during or after the transformation of the mixture.
The relative position of the thermoregulated element 302 with respect to the mixer 310 can be varied by moving the motor 330 and/or the thermoregulated element 302 by means of at least one mechanism that is not shown so as to be able to cause the constriction or local compression zone 308 on the reservoir 303 between the thermoregulated element 302 and the mixer element 310 to vary.
The thermoregulated device in accordance with a fourth embodiment of the invention, as illustrated by
Optional obstructing elements 457, 457′ for closing or blocking the openings 407, 407′ are placed and actuated so as to be able to coordinate the filling and the emptying with the stirring/mixing of the content of the reservoir 403. One or more obstructing elements 457, 457′ preferably come to bear on one or more passages or outlet areas of the openings 407, 407′ as close as possible to the interior volume of the reservoir 403 so as to prevent some of the mixture (dead volume) remaining in the passage or passages or outlet area or areas of the openings 407, 407′ and not being moved/mixed by the mixer 410. This dead volume could then freeze and form a plug with a different consistency than the transformed mixture, degrading all or part of the extraction of the mixture and/or its quality.
When the motor turns, for example in the anticlockwise direction, the mixer 410 is moved relative to the reservoir 403 and entrains with it the bearing element 460, which creates a movement and a local acceleration of the preparation 404 and/or the fluid 405 in the reservoir 403 which has the effect of turning over, mixing and stirring/mixing the content of the reservoir at the same time as a thermal exchange is produced by the contact of the reservoir 403 with the thermoregulated element 402. The preparation 404 and/or the liquid 405 can therefore, in the same way as described above, be mixed and transformed into a mixture 406 in the form of ice or cold preparation.
A stopping or immobilizing element 470 is preferably placed so as to be able to stop or to immobilize the bearing element 460 near one of the openings 407′. When the motor turns in the opposite or clockwise direction and the stopping or immobilizing element 470 is activated, the mixer 410 pushes the content of the reservoir 403 in the form of mixture 406 toward the bearing element 460 which therefore moves it in the other direction until it comes to abut against the stopping or immobilizing element 470. An optional cutting element 480 placed in the vicinity of the opening 407′ is entrained by the bearing element 460 before the latter comes to abut against the stopping or immobilizing element 470. The cutting element 480 then comes to cut/section all or part of the reservoir 403, preferably in the area of the opening 407′. When the bearing element 460 is abutted against the stopping or immobilizing element 470, the cutting element 480 returns to its initial position with the assistance of a return element 481, preferably in the form of a spring. The cutting element 480 can be activated at any time provided that the reservoir has been placed in the system, so as to cut/section all or part of the reservoir 403 before, during or after the activation of the movement of the mixer 410 on the reservoir 403.
The mixture 406 can then be expelled out of the reservoir 403 when the obstructing element 457′ frees the opening 407′. The obstructing element may be activated and deactivated mechanically by the movement of the bearing element 460. The obstructing element or elements 457, 457′ can take various forms such as for example a bearing element, a pinching element or a valve actuated mechanically, electromechanically, manually or automatically.
The height over which the mixer 410 bears on the reservoir 403 can be adjusted so as to push some or all of the mixture 406 contained in the reservoir 403 during the movement of the mixer element. The opening 407 may be pierced mechanically when the reservoir 403 is introduced into the system or by fluid pressure introduced into the opening 407. The stopping or immobilizing element 470 may take the form of a ratchet enabling the movement of the bearing element 460 in one direction and automatically immobilizing it in the other direction. The interior volume of the reservoir 403 preferably takes the form of a circular volume or a flattened torus in order to prevent crushing of part of the mixture 406 by the rotary support 415 bearing on it.
This embodiment of the invention offers the possibility of increasing the speed of the mixture 406 because the mixer 410 can rotate faster than the reciprocating movement. This solution is particularly suitable for reducing the overall size of the system by integrating the mixer 410 and the bearing element 460 onto the rotary support 415.
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According to
Welds 596″, 596′″, 596″″ may optionally be placed on the reservoir so as to form constricted areas in the reservoir so as to improve the turbulence and the agitation of the preparation during the process of transformation of the mixture. The weld 596″ may also serve as a bearing area for the mixer element, thereby avoiding some of the mixture being placed under the support.
The surface 597 of the reservoir situated inside the weld 596″″, preferably placed at the center of the reservoir 503, can be cut on introducing the reservoir 503 into the device by a cutting element (not shown) situated on the thermoregulated element or the lid of the device. The surface 597 may also be precut. The opening or hole formed in this way in the surface 597 is isolated from the content of the reservoir and makes it possible to pass a guide or a detection element through the reservoir without contact with the content of the reservoir.
At least one weld 596″″″ may optionally be placed in the opening 507′ so as to form a surface 597′ making it possible to create at least two outlet passages 598, 598′ intended to confer a specific profile on the composition. The surface 597′ of the outlet of the reservoir situated inside the weld 596″″″, preferably placed adjacent the closing element 594′ of the reservoir 503, can be cut on introducing the reservoir 503 into the device by a cutting element (not shown) situated on an obstructing element or the lid of the device. The surface 597′ may also be precut. The opening or hole formed in this way in the surface 597′ is isolated from the content of the reservoir and makes it possible to pass a guide or a detection element through the outlet of the reservoir without contact with the content of the reservoir.
The welds 596″″, 596″″″ may be replaced by any element for fastening the faces of the reservoir 503 such as, for example, a ring, annulus or structure forming a surface 597, 597′ isolated from the content of the reservoir 503. The welds 596, 596′, 596″, 596′″ may be replaced by any means for fastening the faces of the reservoir 503 such as, for example, glue, a plastic structure or any system attaching the two faces of the reservoir 503 to each other.
According to
According to a number of variant embodiments of the invention, the following modifications and/or additions may be made to the various embodiments as described above:
Although a number of embodiments of the invention have been described, there exist other variants that are not described. The scope of the invention is therefore not limited to the embodiments described above.
Number | Date | Country | Kind |
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PCT/IB2014/000163 | Feb 2014 | IB | international |
PCTIB2014/001816 | Sep 2014 | IB | international |
PCT/IB2014/001918 | Sep 2014 | IB | international |
PCT/IB2014/002056 | Oct 2014 | IB | international |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2015/000138 | 2/11/2015 | WO | 00 |