This application claims priority under 35 USC 119 from Japanese patent application, No. 2005-242287, the disclosure of which is incorporated by reference herein.
1. Field of the Invention
The present invention relates to image forming apparatuses equipped with a fixing device for fixing a toner image transferred to a recording medium, more specifically, relates to an image forming apparatus equipped with a non-contact type temperature detection sensor for detecting the temperature of a heating member and an unusual temperature rise preventing member (thermostat) for preventing unusual overheating of the heating member.
2. Description of the Related Art
In image forming apparatuses such as a copying machine, a printer and the like, an image carrying body such as a photosensitive body is charged, an electrostatic latent image is formed on the surface of the image carrying body by irradiating laser light, and the electrostatic latent image is visualized by a developing device whereby a toner image made up of fine toner particles is formed. After transferring the toner image onto a recording medium such as paper, the toner image on the recording medium is fixed by the fixing device and an image is formed.
The fixing device is provided with a heating roller including a heater inside a rotating body, and a pressure roller for pressurizingly contacting the recording medium to the heating roller. The recording medium formed with the toner image is passed between the heating roller and the pressure roller, so that the toner image is melted from heating and pressurization and is fixed on the recording medium. This fixing device is removable with respect to a main body of the image forming apparatus, and is removed from the main body in replacement due to its life period or in dealing with jam of the recording medium being conveyed.
In such fixing device, a non-contact type temperature sensor for detecting the temperature of the heating roller by means of infrared ray is provided to prevent unusual overheating (unusual temperature rise) of the heating roller. The heater of the heating roller is controlled based on the temperature detected by the non-contact type temperature sensor. Further, a thermostat is arranged at a position facing the heating roller, and the wiring to conduct from a power source to the heater in the heating roller is connected by way of the thermostat. The conduction from the power source is stopped by the thermostat when the heating roller is in an overheated state.
As described in Japanese Patent Application Laid-open No. 7-260579, the non-contact type temperature sensor has a window for the infrared ray to enter, and a resin film having a thermal sensitive element for detecting the infrared ray fixed thereon is arranged at the lower part of the window. A thermal sensitive element for temperature compensation is arranged adjacent to the thermal sensitive element for infrared ray detection by way of a frame body having satisfactory thermal conductivity, and a shielding part for shielding the incidence of the infrared ray is arranged on the upper part of the thermal sensitive element for temperature compensation. In such non-contact type temperature sensor, a potential difference is generated between the thermal sensitive element for infrared ray detection and the thermal sensitive element for temperature compensation according to the infrared ray that has entered from the window. The surrounding temperature is acquired by detecting the amount of infrared ray according to the potential difference.
However, when the recording medium of a small size is conveyed between the heating roller and the pressure roller, the temperature at a region on the heating roller where the recording medium has passed lowers, but the temperature at a region where the recording medium has not passed rises. The non-contact type temperature sensor detects the amount of infrared ray that has entered from the window to acquire the temperature however, it also detects the infrared ray at the periphery of the window. Thus, the temperature of the heating roller may be inaccurately detected due to a temperature difference on the heating roller, which may cause malfunction of the thermostat.
The present invention provides an image forming apparatus for accurately detecting a temperature of a heating member even if a recording medium of a small size is conveyed between the heating member and a pressurizing member, whereby an unusual temperature rise preventing member is appropriately operated.
A first aspect of the present invention is an image forming apparatus for forming an image according to a center reference position, the image forming apparatus comprising a fixing device for fixing a toner image on a recording medium by a heating member, and a pair of discharge rollers arranged spaced apart from the center reference position by a predetermined distance on a downstream side in a conveying direction of the recording medium from the fixing device. The fixing device includes a non-contact type temperature detection sensor for detecting a temperature of the heating member and an unusual temperature rise preventing member for detecting unusual overheating of the heating member and stopping voltage supply to the heating member, and an opening for temperature detection of the non-contact type temperature detection sensor and the unusual temperature rise preventing member are positioned between the pair of discharge rollers.
A second aspect of the present invention is an image forming apparatus for forming an image according to a center reference, the image forming apparatus comprising a fixing device for fixing a toner image on a recording medium by a heating member, and a feeding tray for accommodating a plurality of recording media and including recording media feeding side guides for guiding both sides of the recording medium in the width direction thereof. The fixing device includes a non-contact type temperature detection sensor for detecting a temperature of the heating member and an unusual temperature rise preventing member for detecting unusual overheating of the heating member and stopping voltage supply to the heating member, and an opening for temperature detection of the non-contact type temperature detection sensor and the unusual temperature rise preventing member are positioned at an inner side with respect to positions at which the recording media feeding side guides are located when a recording medium having a minimum width is fed.
A third aspect of the present invention is an image forming apparatus comprising a fixing device for fixing a toner image on a recording medium by a heating member and an image is formed according to a reference that is defined by assuming a direction horizontally orthogonal to a conveying direction of the recording medium with respect to the heating member is a width direction of the image forming apparatus and providing a predetermined position in the width direction of the image forming apparatus as a reference position. The fixing device includes a non-contact type temperature detection sensor for detecting the temperature of the heating member and an unusual temperature rise preventing member for detecting unusual overheating of the heating member and stopping voltage supply to the heating member, and an opening for temperature detection of the non-contact type temperature detection sensor and the unusual temperature rise preventing member are positioned in an area in the width direction corresponding to the conveying position of the recording medium on the heating member when a recording medium having a minimum width is conveyed in the image forming process.
Embodiments of the present invention will be described in detail based on the following figures, wherein:
One embodiment of the image forming apparatus according to the present invention will now be described based on the drawings.
A fixing device 11 consisting of a unit removable with respect to a main body 200 is arranged in the image forming apparatus 10. An opening/closing cover 202 that swings around a supporting shaft 202A is arranged in the main body 200, and the fixing device 11 is installed in the main body 200 by opening the opening/closing cover 202. After the fixing device 11 is installed in the main body 200, a connector 252A of the fixing device 11 is coupled to a connector 252B of the main body 200. The power is then supplied from a power source 250 of the main body 200 to the fixing device 11, and the completion of installation of the fixing device 11 is detected by the image forming apparatus 10. After the fixing device 11 is installed in the main body 200, the image forming apparatus 10 becomes operable by closing the opening/closing cover 202.
Further, a process cartridge 204 unitizing an image forming section is provided in the main body 200. A photosensitive drum 216 that rotates in a constant direction is provided inside the process cartridge 204. A charging roller 218 for charging the photosensitive drum 216, a developing roller 220 for developing an electrostatic latent image formed on the photosensitive drum 216, and a transferring roller 222 for transferring the toner image developed on the photosensitive drum 216 to the paper are arranged on the periphery of the photosensitive drum 216 respectively from the upstream side in drum rotation direction. Further, a cleaning member 224 for cleaning the surface of the photosensitive drum after toner image transfer is arranged at the downstream side from the transferring roller 222 in the rotation direction of the photosensitive drum 216. Moreover, an exposure device 214 for irradiating the imaging light on the photosensitive drum 216 is arranged between the charging roller 218 and the developing roller 220 in the main body 200.
Paper feeding cassettes 206 and 208 for accommodating the papers are arranged at the lower part of the main body 200 and can be pulled out outward. Paper feeding rollers 205 for picking up and conveying one sheet of paper are arranged at paper pick-up positions of the paper feeding cassettes 206 and 208. Further, conveying rollers 210 and 211 and conveying rollers 212 and 213 are arranged for conveying the paper fed from the paper feeding rollers 205 to a section where the photosensitive drum 216 and the transferring roller 222 oppose each other. The fixing device 11 is installed at the downstream side from the transferring roller 222 in the direction of conveying the paper, and further, a paper discharge tray 230 for discharging the paper after toner image fixation is arranged at the downstream side from the fixing device 11. The fixing device 11 is provided to fix the toner image on the paper between a heating roller 14 and a pressure roller 16. The fixing device 11 will be hereinafter described.
In such image forming apparatus 10, the photosensitive drum 216 is charged by the charging roller 218, and an electrostatic latent image is formed on the surface of the photosensitive drum 216 through irradiation of the imaging light from the exposure device 214. The electrostatic latent image is developed by the developing roller 220, and the toner image is formed on the photosensitive drum 216.
The paper is fed from the paper feeding cassette 206 or the paper feeding cassette 208 by the paper feeding roller 205, and conveyed to the section where the photosensitive drum 216 and the transferring roller 222 oppose each other by the conveying rollers 210 and 211 and the conveying rollers 212 and 213. The toner image on the photosensitive drum 216 is transferred onto the paper by the transferring roller 222, and is then heated and pressurized between the heating roller 14 and the pressure roller 16 of the fixing device 11, whereby the toner image is melted and the image is fixed on the paper. Thereafter, the paper with the image formed thereon is discharged to the paper discharge tray 230.
The fixing device 11 will now be explained.
As shown in
In the fixing device 11, a carry-in port and a carry-out port for the paper configured by the heating roller 14 and the pressure roller 16 are arranged along the width direction of the fixing device 11. The paper guided through a conveyance path 232 is carried in from the carry-in port, passed through the nip section configured by the heating roller 14 and the pressure roller 16, and carried out from the carry-out port. A pair of discharge rollers 50 for conveying the paper is arranged at the upper part of the carry-out port, as shown in
The heating roller 14 consists of a hollow core (e.g., iron or aluminum rare tube) with a releasing layer (e.g., PFA tube) having a low friction coefficient on a surface layer, and has a heater (not shown) arranged inside. The pressure roller 16 has a heat resistance elastic layer (e.g., silicon sponge, Asker hardness: 40 degrees) arranged around a core made of stainless steel or iron, and a releasing layer (e.g., PFA tube) having a low friction coefficient provided on the surface layer.
The connector 252A of the fixing device 11 is connected to the power source 250 by way of the connector 252B of the main body 200 (refer to
As shown in
Further, as shown in
As shown in
As shown in
As shown in
A circular open hole (refer to
The image forming apparatus 10 is set so as to form an image at a center reference, which is defined by providing a predetermined position in the horizontal direction of the apparatus 10 as the center reference. As shown in
Thus, the entire opening 36A of the temperature sensor 34 and the center part of the thermostat 24 are arranged at an inner side with respect to the two rollers SOB (on the center reference side with respect to the position of the two rollers 50B). Thus, when conveying the paper of a small size, the opening 36A of the temperature sensor 34 and the center part of the thermostat 24 are positioned within an area corresponding to a region of the heating roller 14 where the paper is traveled among an entire region of the heating roller 14 in its axial direction. The temperature of the heating roller 14 lowers in the region where the paper is traveled while the temperature of the heating roller 14 rises in the region where the paper is not traveled. However, even when the paper of a small size is conveyed, the opening 36A of the temperature sensor 34 and the thermostat 24 face the region of the heating roller 14 where the temperature lowers due to traveling of the paper. Thus, accurate temperature detection becomes possible with respect to the heating roller 14. In addition, the temperature difference between the opening 36A and the vicinity of the thermostat 24 is maintained small by bringing the opening 36A and the thermostat 24 close, and thus stable temperature detection becomes possible. Accordingly, even when the paper of a small size is conveyed, the thermostat 24 can be appropriately operated and stable fixation of the toner image can be performed.
As shown in
Although not shown, the terminal 25 may be arranged on both ends of the thermostat 24 in a direction orthogonal to the longitudinal direction of the heating roller 14. The temperature sensor 34 and the thermostat 24 can then be further brought closer.
An image forming apparatus according to a second embodiment of the present invention will now be described.
The same reference numerals are denoted for the members the same as those in the first embodiment and explanation will be omitted.
In
The opening 36A and the thermostat 24 are brought close by arranging the terminals 25 on both ends of the thermostat 24 to be slanted with respect to the axial direction of the heating roller 14. The entire opening 36A of the temperature sensor 34 and the center part of the thermostat 24 are arranged at an inner side with respect to the paper feeding side guides 206A and 206B, which are located at positions when the paper having a minimum width is fed. Thus, when conveying the paper of a small size, the opening 36A of the temperature sensor 34 and the center part of the thermostat 24 are positioned within an area corresponding to a region of the heating roller 14 where the paper is traveled among an entire region of the heating roller 14 in its axial direction. Therefore, the accurate temperature detection with respect to the heating roller 14 becomes possible. In addition, the temperature difference between the opening 36A and the vicinity of the thermostat 24 is maintained small by bringing the opening 36A and the thermostat 24 close, and thus stable temperature detection becomes possible. Accordingly, the thermostat 24 is appropriately operated even if the paper of a small size is conveyed and stable fixation of the toner image on the paper is performed.
Although not shown, the center part of the opening 36A may be arranged at the inner side with respect to the paper feeding side guides 206A and 206B, which are located at the positions when the paper having a minimum width is fed. According to this arrangement, accurate temperature detection can be performed with respect to the heating roller 14 and stable temperature detection can be maintained.
An image forming apparatus according to a third embodiment of the present invention will now be described.
The same reference numerals are denoted for the members the same as those in the previous embodiment, and thus explanation will be omitted (same for the embodiments following the third embodiment).
Thus, the opening 36A of the temperature sensor 34 and the thermostat 24 can be further brought closer in the axial direction of the heating roller 14, and miniaturization of the fixing device 11 can be realized.
An image forming apparatus according to a fourth embodiment of the present invention will now be described.
As shown in
An image forming apparatus according to a fifth embodiment of the present invention will now be described.
As shown in
An image forming apparatus according to a sixth embodiment of the present invention will now be described.
As shown in
The embodiments of the present invention have been explained, but various other embodiments are also possible within the scope of the present invention.
An image forming apparatus of the present invention has an opening for temperature detection of a non-contact type temperature detection sensor and an unusual temperature rise preventing member in a fixing device arranged, in a longitudinal direction of a heating member, at an inner side with respect to a pair of discharge rollers, which are spaced apart from a center reference position by a predetermined distance, or at an inner side with respect to positions where recording medium feeding side guides are located when guiding a recording medium having a minimum width.
According to the above aspects, an image forming apparatus of the present invention has an opening for temperature detection of a non-contact type temperature detection sensor and an unusual temperature rise preventing member in a fixing device arranged in an area corresponding to the conveying position of the recording medium on the heating member when a recording medium having a minimum width is conveyed. Thus, even when conveying the recording medium of a small size, the temperature of the heating member is accurately detected. Therefore, the unusual temperature rise preventing member is appropriately operated and stable fixation of the toner image is performed. Further, the positions of the opening for temperature detection and the unusual temperature rise preventing member are brought close in the axial direction of the heating member, the temperature difference between the non-contact type temperature detection sensor and the vicinity of the unusual temperature rise preventing member is maintained small, and stable temperature detection becomes possible. Therefore, the unusual temperature rise preventing member is appropriately operated and stable fixation of the toner image is performed.
In the above aspects, the non-contact type temperature detection sensor may be arranged so that a center part of the opening for temperature detection is arranged, in a longitudinal direction of a heating member, at the inner side with respect to the discharge rollers or at the inner side with respect to the recording medium feeding side guides.
According to the above, the temperature of the heating member can be accurately detected and the unusual temperature rise preventing member is appropriately operated, thus stable fixation of the toner image is performed.
In the above aspects, terminals at both ends of the unusual temperature rise preventing member may be arranged slanted or orthogonal with respect to the longitudinal direction of the heating member.
In the above aspects, the center part of the opening for temperature detection of the non-contact type temperature detection sensor and the center part of the unusual temperature rise preventing member may be arranged shifted with each other in a circumferential direction of the heating member.
In the above aspects, each terminal at both ends of the unusual temperature rise preventing member may be bent in a direction away from the non-contact type temperature detection sensor.
In the above aspects, wiring of the non-contact type temperature detection sensor may be arranged at a side opposite to the unusual temperature rise preventing member.
According to each of the above aspects, it becomes possible to bring the positions of the opening for temperature detection of the non-contact type temperature detection sensor and the unusual temperature rise preventing member closer in the axial direction of the heating member so that a temperature difference is maintained small between the non-contact type temperature detection sensor and the vicinity of the unusual temperature rise preventing member thereby performing stable temperature detection. Further, the fixing device can be miniaturized.
In the above aspects, an adjustment screw for adjusting the size of the opening for temperature detection of the non-contact type temperature detection sensor is provided, and the adjustment screw may be directed in a direction orthogonal to the longitudinal direction of the heating member.
Thus, compared to when the adjustment screw is directed in the longitudinal direction, the positions of the opening for temperature detection of the non-contact type temperature detection sensor and the unusual temperature rise preventing member can be brought closer in the axial direction of the heating member, stable temperature detection becomes possible, and miniaturization of the fixing device becomes possible.
In the above aspects, the center reference may be determined by assuming a direction horizontally orthogonal to a conveying direction of the recording medium with respect to the heating member is a width direction of the image forming apparatus and providing a predetermined position at the width direction of the image forming apparatus as a reference position for image formation.
In the above aspects, an insulating wall may be arranged between the non-contact type temperature detection sensor and the unusual temperature rise preventing member.
Thus, lack of distance between the non-contact type temperature detection sensor and the unusual temperature rise preventing member which is caused by bringing them closer and may affect insulation is compensated.
Further, the wall, in normal operating state, may be higher in a vertical direction than an imaginary straight line connecting a corner of an end face of the non-contact type temperature detection sensor, that faces the unusual temperature rise preventing member side, and an edge of the terminal of the unusual temperature rise preventing member, that faces the non-contact type temperature detection sensor side.
Thus, the insulation between the non-contact type temperature detection sensor and the unusual temperature rise member is maintained.
According to each of the above aspects, even if the recording medium of a small size is conveyed, the temperature of the heating member is accurately detected, the unusual temperature rise preventing member is appropriately operated and stable fixation of the toner image is performed.
Number | Date | Country | Kind |
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2005-242287 | Aug 2005 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
6647217 | Tomatsu | Nov 2003 | B2 |
6871041 | Takagi et al. | Mar 2005 | B2 |
7299000 | Taira et al. | Nov 2007 | B2 |
Number | Date | Country |
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7-260579 | Oct 1995 | JP |
1020030025853 | Mar 2003 | KR |
1020040063476 | Jul 2004 | KR |
Number | Date | Country | |
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20070047984 A1 | Mar 2007 | US |