This application claims priority to German Patent Application No. DE 10 2023 133 725.4, filed Dec. 1, 2023, which is incorporated by reference in its entirety.
The application relates to a thermostatic assembly, in particular for laboratory chambers, climate chambers, cold chambers or environment simulation chambers.
Use of a thermostatic assembly for the temperature control of a sample compartment of laboratory chambers, climate chambers, cold chambers or environment simulation chambers in order to regulate or fine tune the temperature in the sample compartment in the desired manner is known.
DE 10 2004 040 737 A1 discloses an assembly for the control or regulation of a constant forerun or feedline temperature at fluid cooling and in heat pumps, wherein a buffer circuit, comprising a buffer fluid for the energy transport, is provided which is connected with a heating/cooling circuit and a consumer each, wherein into the storage circuit a storage reservoir is integrated, and wherein in the storage circuit into the connection to the cooling/heating circuit a buffer storage, through which a storage fluid can flow in one direction, and the consumer are connected in series and parallel to the buffer storage a connection is provided, whose throughflow is controllable or adjustable, between an inlet line and an outlet line of the buffer storage. Such assembly enables maintaining and regulating the forerun at a constant temperature, if desired, regulating the heating and cooling capacity can be limited at the consumer. The buffer storage acts herein as energy storage and energy is extracted and stored as required. The off-time of a compressor can be bridged without the forerun temperature increasing or decreasing. However, this assembly has the disadvantage that the entire storage fluid present in the storage circuit is continuously circulated.
The application addresses the problem of providing a thermostatic assembly with which a more effective temperature control is enabled.
The problem is resolved according to the application through a thermostatic assembly as disclosed herein.
Advantageous embodiments and further developments of the application are disclosed herein in some embodiments.
In the thermostatic assembly according to the application with a cooling circuit with a coolant, wherein the cooling circuit comprises a cold source, a consumer heat exchanger in the return of the cold source, and a circulation pump there is disposed between the return of the cold source and the forerun of the consumer heat exchanger a first three-way junction, and between the return of the consumer heat exchanger and the forerun of the cold source is disposed a second three-way junction, wherein the first three-way junction and the second three-way junction are connected with a bypass line, and the circulation pump is disposed either between the first three-way junction and the forerun of the consumer heat exchanger or between the return of the consumer heat exchanger and the second three-way junction.
In the following a three-way junction is to be understood as a convergence of at least three inflows and/or outflows. A three-way junction can be realized, for example, by a T fitting.
By means of the bypass line a subcircuit can be formed from the first three-way junction, via the consumer heat exchanger to the second three-way junction, and via the bypass line back to the first three-way junction. This enables to compensate for the energy difference supplied to the consumer heat exchanger or extracted from it across the first three-way junction and, by doing so, circulating a smaller quantity of coolant, essentially the coolant in the subcircuit, and maintaining it at the desired temperature.
The first three-way junction and/or the second three-way junction are advantageously developed as three-way valves. The inflows and outflows through the three-way junction can thereby be regulated accordingly.
It should be noted that within the meaning of the present application by three-way valve any valve is to be understood that comprises at least three paths. For example, the application can also be realized by a correspondingly connected four-way valve.
According to an especially preferred embodiment of the application the first three-way junction is developed as a three-way valve, wherein the circulation pump is disposed between the return of the consumer heat exchanger and the second three-way junction, wherein the first inlet of the three-way valve is in connection with the return of the cold source, an outlet of the three-way valve is in connection with the forerun of the consumer heat exchanger and a second inlet of the three-way valve is in connection across the second three-way junction with the return of the circulation pump and the forerun of the cold source.
Such an assembly can, for example, be operated in the following manner: the cold source makes available a cold coolant which, with the aid of the circulation pump, is supplied through the first inlet of the three-way valve and the outlet of the three-way valve to the consumer heat exchanger. Across the consumer heat exchanger a sample compartment can be cooled, wherein to the coolant in the consumer heat exchanger energy is supplied. As a rule, the cooling circuit is laid out of such size that the temperature of the coolant through the consumer does not change significantly. In the return of the circulation pump a temperature sensor can be disposed, with the aid of which the supplied energy difference can be determined. The temperature sensor can herein also be part of a sensor combination. At the first inlet of the three-way valve subsequently such quantity of cold coolant can be supplied that at the outlet of the three-way valve the coolant is available at the desired temperature. Only a quantity of warmer coolant flowing back from the consumer heat exchanger that corresponds to the quantity of supplied cold coolant is carried by the circulation pump directly to the cold source in order to be able to be cooled here anew.
An especially advantageous further development of the application provides for a heating unit to be disposed between the first three-way junction and the consumer heat exchanger. Such heating unit enables the temperature control over a wider temperature range, in particular the temperature control at temperatures that lie above the temperature of the coolant provided by the cold source.
According to an advantageous embodiment the cold source comprises a cold-water reservoir, which can include, for example, process water. By using a cold water reservoir of this type, already existing cold water can be put to further use.
An alternative preferred embodiment of the application provides that the cold source is part of a second heat exchanger, across which an external refrigerant circuit is coupled to the cooling circuit. The external refrigerant circuit can include a refrigeration unit and be operated with a coolant such that temperatures markedly below the freezing point of water are enabled. Separating the cooling circuit and external refrigerant circuit in this way, moreover, makes it possible when installing the external refrigerant circuit in a laboratory chamber, climate chamber, cold chamber or environmental simulation chamber placing it in such a way that the external refrigerant circuit is disposed in a machine compartment separate from the sample compartment. Furthermore, such a separation can also enable the disposition of one or several laboratory chambers, climatic chambers, cold chambers or environmental simulation chambers at an energy-efficient, central cold source.
The second heat exchanger is preferably developed as a plate heat exchanger or a coaxial tube heat exchanger. Such heat exchangers can be of compact construction and enable good heat transfer.
According to a preferred embodiment of the application a buffer storage is disposed between the second heat exchanger and the bypass line. In such a buffer storage a relatively large quantity of cold coolant can be held available whereby switching off the refrigeration unit of the external refrigerant circuit intermittently, in particular even for longer periods, is enabled.
The return of the second heat exchanger advantageously terminates into a buffer storage and a discharge of the buffer storage is connected with the first three-way junction, in particular with the first inlet of the three-way valve, wherein preferably a further intake of the buffer storage is connected with the second three-way junction and a further discharge of the buffer storage is connected with the forerun of the second heat exchanger. Such configuration enables the second heat exchanger having to compensate for the energy difference extracted and not having to circulate the entire quantity of coolant of the refrigerant circuit.
An especially preferred embodiment of the application provides disposing the second heat exchanger within the buffer storage. In such a configuration the buffer storage can be utilized for storing cold coolant and can also be regulated when the three-way valve has not set any throughflow through the three-way valve. The heat exchanger disposed within the buffer storage furthermore enables the pre-temperature control of the buffer storage. Moreover, a pump can be omitted which is required in the case of a heat exchanger disposed outside of the buffer storage for the energy transfer between cold source and buffer storage.
The return of the second heat exchanger is in particular preferably connectable across a three-way switchover valve, on the one hand, with the buffer storage and, on the other hand, by means of a line directly with the first inlet of the three-way valve.
A laboratory chamber, climate chamber, cold chamber or environment simulation chamber with a sample compartment comprises a thermostatic assembly as described above wherein the consumer heat exchanger is disposed such that it maintains temperature control of the sample compartment. The advantages of such laboratory chamber, climate chamber, cold chamber or environment simulation chamber conform to the advantages described in conjunction with the thermostatic assembly.
A preferred laboratory chamber, climate chamber, cold chamber or environment simulation chamber according to the application with a sample compartment comprises a thermostatic assembly as described above in which the cold source is part of a second heat exchanger across which an external refrigerant circuit is coupled to the cooling circuit, wherein the consumer heat exchanger is disposed such that it maintains temperature control of the sample compartment, and wherein the external refrigerant circuit, preferably including the second heat exchanger, is disposed in a machine compartment, separated from the sample compartment, which in particular comprises ventilation apertures. Such separation between external refrigerant circuit and cooling circuit enables the use of a combustible coolant in the external refrigerant circuit since the external refrigerant circuit is disposed in a machine compartment separated from the sample compartment, which machine compartment can be well ventilated such that here the safety requirements made of refrigerant circuits with combustible coolants can be met which is not possible in a closed sample compartment. The energy input into the sample compartment can take place by means of the cooling circuit wherein the second heat exchanger is disposed outside of the sample compartment in the machine compartment.
The external refrigerant circuit especially preferably comprises a hydrocarbon, in particular propane or isobutane, as the coolant. Such coolants represent a climate-friendly alternative to halogenated coolants since they do not contribute significantly to the greenhouse effect, wherein, however, stringent safety requirements are made of the use of such coolants due to their combustibility. These stringent safety requirements can be met by using a thermostatic assembly with a separation between external refrigerant circuit and cooling circuit, wherein the external refrigerant circuit is disposed in a machine compartment separated from the sample compartment, and the energy input into the sample compartment takes place across the cooling circuit.
In the following the application will be explained in detail in conjunction with embodiment examples. Therein depict:
Between the return 22b of the cold source 22 and the forerun 24a of the consumer heat exchanger 24 is disposed a first three-way junction 41 and between the return 24b of the consumer heat exchanger 24 and the forerun 22a of the cold source 22 a second three-way junction 42 is disposed, wherein the first three-way junction 41 and the second three-way junction 42 are connected with a bypass line 45. The circulation pump 26 is herein disposed either between the first three-way junction 41 and the forerun 24a of the consumer heat exchanger 24 or, as depicted in
The first three-way junction 41 and/or the second three-way junction 42 can be developed as three-way valves 30. In some embodiments, the first three-way junction 41 is developed as a three-way valve 30, wherein the first inlet 31 of the three-way valve 30 is in connection with the return 22b of the cold source 22, an outlet 33 of the three-way valve 30 is in connection with the forerun 24a of the consumer heat exchanger 24, and a second inlet 32 of the three-way valve 30 is in connection across the second three-way junction 42 with the return 26b of the circulation pump 26 and the forerun 22a of the cold source 22.
The thermostat assembly 10-1 can be operated, for example, in the following manner: the cold source 22 makes available a cold coolant, for example process water, which is supplied to the consumer heat exchanger 24 with the aid of the circulation pump 26 through the first inlet 31 of the three-way valve 30 and the outlet 33 of the three-way valve 30. Across the consumer heat exchanger 24 a sample compartment 110 can be cooled, wherein energy is supplied to the coolant in the consumer heat exchanger 24. The sample compartment 110 is in particular part of a laboratory chamber, climate chamber, cold chamber or environment simulation chamber 100 as depicted in
A second embodiment example of a thermostatic assembly 10-2 according to the application depicted schematically in
A third embodiment example of a thermostatic assembly 10-3 according to the application depicted schematically in
Between the second heat exchanger 50 and the bypass line 45 a buffer storage 70 can be disposed. The buffer storage 70 can be disposed in particular such that return 50b of the second heat exchanger 50 terminates into the buffer storage 70 is, in particular connected with an intake 71 of the buffer storage 70, and a discharge 72 of the buffer storage 70 is connected with the first three-way junction 41, in particular with the first inlet 31 of the three-way valve 30. Furthermore, a further intake 73 of buffer storage 70 can be connected with the second three-way junction 42 and a further discharge 74 of the buffer storage 70 with the forerun 50a of the second heat exchanger 50. For the energy transfer between the cold source 22 and the buffer storage 70 is disposed a pump 55, for example in the forerun 50a of the second heat exchanger 50.
A fourth embodiment example of a thermostatic assembly 10-4 according to the application differs from the thermostatic assembly 10-3 depicted in
To the external refrigerant circuit 60 of the thermostatic assemblies 10-3, 10-4 can be connected a cold-water reservoir for example of process water. A fifth embodiment of a thermostatic assembly 10-5 according to the application depicted schematically in
A sixth embodiment example of a thermostatic assembly 10-6 according to the application schematically depicted in
An eighth embodiment example depicted schematically in
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2023 133 725.4 | Dec 2023 | DE | national |