1. Field
Aspects of the present invention relate to a thin film transistor, a method of manufacturing the same, and a flat panel display device including the same.
2. Discussion of the Background
A thin film transistor generally includes: an activation layer including a channel region, a source region, and a drain region; and a gate electrode which is formed on the channel region. The gate electrode is electrically insulated from the activation layer, by a gate insulating film.
An activation layer is generally formed of semiconductor material, such as amorphous silicon or poly-silicon. However, if an activation layer is formed of amorphous silicon, it is difficult to implement a high speed driving circuit, due to it having low electron mobility. If the activation layer is formed of poly-silicon, a separate compensation circuit should be added, due to uneven threshold voltages.
A conventional method of manufacturing a thin film transistor, using a low temperature poly-silicon (LTPS), involves an expensive process such as a laser annealing. In addition, such a method is difficult to apply to larger substrates.
Research into using a compound semiconductor as an activation layer has been recently conducted, in order to solve the above problems. For example, Japanese Patent Laid-Open Publication No. 2004-273614 discloses a thin film transistor that has a zinc oxide (ZnO), or a compound semiconductor having zinc oxide (ZnO), as a main ingredient, as an activation layer.
The compound semiconductor is evaluated as a stable material, having an amorphous shape. If such a compound semiconductor is used as an activation layer, the compound semiconductor has various advantages, in that the thin film transistor may be manufactured at a temperature below 350° C., using existing processing equipment. In addition, an ion implantation process may be omitted.
However, a compound semiconductor can be damaged by plasma, when a thin film formed thereon is etched. Such damage degrades the electrical properties of the compound semiconductor, such that the threshold voltage of the thin film transistor changes.
Aspects of the present invention provide a thin film transistor having improved damage resistance, during the formation and/or patterning of a passivation layer, a method of manufacturing the same, and a flat panel display device having the same.
Aspects of the present invention provide a thin film transistor that resists damage due to external light, a method of manufacturing the same, and a flat panel display device having the same.
Aspects of the present invention proved a thin film transistor, comprising: a substrate; a gate electrode formed on the substrate; a gate insulating film formed on the gate electrode; an activation layer formed on the gate insulating film, including a compound semiconductor oxide; a passivation layer formed on the activation layer; and source electrode and drain electrodes that contact the activation layer. The passivation layer is formed of an inorganic oxide.
According to another aspect of the present invention, there is provided a method of manufacturing a thin film transistor, comprising: forming a gate electrode on a substrate; forming a gate insulating film on the gate electrode; forming an activation layer including a compound semiconductor oxide, on the gate insulating film; forming a passivation layer including an inorganic oxide, on the activation layer; and forming source and drain electrodes that contact the activation layer.
According to another aspect of the present invention, there is provided a flat panel display device, comprising: opposing first and second substrates; pixel electrodes formed on the first substrate, scan and data lines formed around the pixel electrodes; thin film transistors connected to the pixel electrodes, the scan lines, and the data lines, which control signals supplied to each pixel electrode; and a liquid crystal injected into a sealed space between the first and second substrates. Each thin film transistor comprises: a gate electrode formed on the first substrate; an activation layer formed of a compound semiconductor oxide, which is insulated from the gate electrode by a gate insulating film; a passivation layer formed on the activation layer; and source electrode and drain electrode which contact the activation layer. The passivation layer is formed of an inorganic oxide.
According to another aspect of the present invention, provided is a flat panel display device, comprising: opposing first and second substrates; organic light emitting devices formed on the first substrate; scan and data lines formed around the organic light emitting devices; and thin film transistors connected to the scan lines, the data lines, and the organic light emitting devices. Each organic light emitting device includes a first electrode, an organic thin film layer, and a second electrode. Each thin film transistor comprises: a gate electrode formed on the first substrate; an compound semiconductor oxide activation layer that is insulated from the gate electrode, by a gate insulating film; an inorganic oxide passivation layer formed on the activation layer; and source and drain electrodes that contact the activation layer.
According to another aspect of the present invention, the passivation layer, can be used as an etch stop layer, during the formation of the source and drain electrodes, which prevents the channel region from being contaminated and/or damaged, even if the activation is damaged. The passivation layer enables the activation layer to be restored through a subsequent annealing process. Therefore, aspects of the present invention can prevent the deterioration of the electrical properties of the thin film transistor, due to the damaging of the activation layer, and can improve the properties of the substrate. The passivation layer is formed of an inorganic oxide having a relatively small band gap, making it possible to absorb external light efficiently.
Additional aspects and/or advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
These and/or other aspects and advantages of the invention will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
Reference will now be made in detail to the exemplary embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the like elements throughout. The exemplary embodiments are described below, in order to explain the aspects of the present invention, by referring to the figures. The described exemplary embodiments may be modified in various different ways, without departing from the spirit or scope of the present invention. Accordingly, the drawings and description are to be regarded as illustrative in nature and not restrictive. In addition, when an element is referred to as being “on” another element, it can be directly on another element or can be indirectly on the element with one, or one or more intervening elements can be interposed therebetween. Also, when an element is referred to as being “connected to” another element, it can be directly connected to the element, or can be indirectly connected to the element, with one or more intervening elements interposed therebetween.
A passivation layer 15 is formed on the activation layer 14 and the insulating film 13. Contact holes are formed in the passivation layer 15, which expose the source and drain regions 14b and 14c. Source and drain electrodes 16a and 16b are formed on the passivation layer, and contact the source and drain regions 14b and 14c, through the contact holes.
The activation layer 14 may be formed of a compound semiconductor oxide or zinc oxide (ZnO). Herein, a compound semiconductor oxide refers to a semiconductor compound including elements from two or more different groups of the periodic table and oxygen. The activation layer 14 may be doped with at least one ion of gallium (Ga), indium (In), tin (Sn), zirconium (Zr), hafnium (Hf), and vanadium (V). The passivation layer 15 is formed of an inorganic oxide. The inorganic oxide may include elements being selected from a group consisting of gallium (Ga), indium (In), tin (Sn), zirconium (Zr), hafnium (Hf), and vanadium (V), or may include silicon (Si) or aluminum (Al).
Referring to
Referring to
When a silicon oxide is used, a deposition temperature is set to below 300° C., and an oxygen partial pressure is set to at least 50%. When the aluminum oxide is used, the deposition temperature is set to below 300° C., and the content of aluminum (Al) is set to from 2 to 50%. When the aluminum oxynitride is used, the oxygen partial pressure is set to about 4%, during a sputtering deposition process, using a target of aluminum oxide (Al2O3), in an atmosphere of nitrogen and argon.
Referring to
The passivation layer 15 may be used as an etch stop layer, during the patterning of the conductive layer, which facilitates the etching process. The activation layer 14 is thereby protected in the channel region 14a, during the etching process. Contamination of the activation layer 14, due to organic material from a subsequent process, is also prevented.
However, when the passivation layer 15 is formed of material having low etching selectivity, with respect to the compound semiconductor, the activation layer 14 may be damaged during the etching of the contact holes 15a. The material and/or the etching method should thus be selected accordingly. When the activation layer 14 is damaged, the activation layer 14 may be restored, however, if the activation layer 14 is annealed at a temperature of from 200 to 350° C., in vacuum of about 10e-2, and in an atmosphere of nitrogen (N2) and oxygen (O2), after the source and drain electrodes 16a and 16b are formed.
A deterioration of the electrical properties of the compound semiconductor, due to plasma damage, is inferred to be primarily generated by an oxygen deficiency, resulting from the breakage of surface gratings. Therefore, aspects of the present invention protect the activation layer 14, by using the inorganic oxide passivation layer 15. This also permits the restoration of the activation layer 14, through the subsequent annealing. The restoration of the activation layer 14 is inferred to result from oxygen diffusing from the passivation layer 15.
In the cases of
In a conventional thin film transistor having a polysilicon activation layer, a passivation layer is generally formed of a silicon oxide (SiO2), silicon nitride (SiNx), or aluminum oxide (Al2O3). However, in the case of a thin film transistor having an activation layer formed of a compound semiconductor oxide, if a passivation layer is formed of a conventionally formed silicon oxide (SiO2), silicon nitride (SiNx), or aluminum oxide (Al2O3), the electrical properties thereof, can be seriously degraded. This degradation is inferred to be generated by plasma during a deposition process. If the damage occurs, the carrier concentration of the activation layer may increase, due to an oxygen deficiency. In addition, an off current may increase, due to the increased carrier concentration, resulting in a reduction in the S-factor thereof.
There was slight changes in both cases when the measurements were taken after 50 hours (
The stable electrical properties are due to the passivation layer formed of an inorganic oxide. In other words, since the passivation layer includes an inorganic oxide, the passivation layer 15 more easily captures (suppress) surplus carriers generated during a deposition process, thereby preventing the deterioration of electrical properties, due to the surplus carriers.
Also, the passivation layer of the present invention prevents the deterioration of transistor properties, due to external light. Although GaInZnO, which is a compound semiconductor, has a large band gap, surplus carriers are generated if light is absorbed thereon, so that a leakage current may occur, and transistor properties may be degraded. In particular, a bottom gate structure is more susceptible to external light, as compared to a top gate structure.
As shown in
However, in the thin film transistor of the present invention, as shown in
The deterioration of the activation layer, due to the absorption of light may cause a deterioration of image quality and an increase of power consumption of a display device including the thin film transistor. Therefore, a conventional amorphous silicon thin film transistor generally has a dual gate structure, a lightly doped drain (LDD) structure, or an offset structure, which can reduce a leakage current. However, in this case, there are problems that the drain current in a turned-on state is reduced, and additional processes are added. However, with the present invention, since the passivation layer is formed of inorganic oxide having a small band gap, external light is efficiently absorbed, so there is no need to add a separate process or device for compensating for the deterioration of the electrical properties.
The activation layer 14 can be protected by the passivation layer 25, and the contact resistance can also be reduced, by the direct contact of the source and drain electrodes 26a and 26b to the source and drain regions 14b and 14c. The passivation layer 25 can be formed of the same materials as the passivation layer 15.
The thin film transistor of
The thin film transistors, according to aspects of the present invention, may be applied to a flat panel display device.
Each pixel 113 includes a pixel electrode 115 and a thin film transistor 114. The thin film transistor 114 is connected to the scan lines 111 and the data lines 112. The thin film transistor 114 controls the supply of signals to each pixel electrode 115, from the scan lines 111 and data lines 111. The thin film transistor 114, can be exemplified by the thin film transistors of
A color filter 121 and a common electrode 122 are formed on an inner surface of the second substrate 120. Polarizing plates 116 and 123 are formed on outer surfaces of the first and second substrates 110 and 120, respectively. A backlight (not shown) can be disposed under the polarizing plate 116. A driver LCD Drive IC (not shown), which drives the display panel 100, is mounted in the periphery of the display panel 100. The driver converts externally supplied electrical signals into scan signals and data signals, which are supplied to the gate lines 111 and the data lines 112, respectively.
Referring to
Referring to
A passivation layer 15 is formed on the activation layer 14, and contact holes are formed in the passivation layer 15, which expose the source and drain regions of the activation layer 14. The source and drain electrodes 16a and 16b are formed on the passivation layer 15 and are coupled to the source and drain regions 14b and 14c, through the contact holes.
An organic planarization layer 17 is formed on the source and drain electrodes 16a and 16b. A hole is formed on the planarization layer 17, which exposes the drain electrode 16b. An anode electrode 317 coupled to the drain electrode 16b, via the hole. A pixel definition film 18 is formed on the planarization layer 17 and has a hole that exposes the anode electrode 317. An organic thin film layer 319 is formed on the exposed anode electrode 317, and a cathode electrode 320 is formed on the pixel defining film 318, in contact with the organic thin film layer 319.
Referring to
Although a few exemplary embodiments of the present invention have been shown and described, it would be appreciated by those skilled in the art that changes may be made in these exemplary embodiments, without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.
Number | Date | Country | Kind |
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10-2008-0066002 | Jul 2008 | KR | national |
This application is a divisional of U.S. application Ser. No. 13/276,884, filed on Oct. 19, 2011, which is a divisional of U.S. application Ser. No. 12/393,422, filed on Feb. 26, 2009, and claims the benefit of Korean Patent Application No. 10-2008-0066002, filed on Jul. 8, 2008, all of which are hereby incorporated by reference for all purpose as if fully set forth herein.
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Number | Date | Country | |
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Number | Date | Country | |
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Parent | 13276884 | Oct 2011 | US |
Child | 13462535 | US | |
Parent | 12393422 | Feb 2009 | US |
Child | 13276884 | US |