The present invention relates to a thin film transistor (TFT) substrate and a method for fabricating the TFT substrate.
A typical LCD device is capable of displaying a clear and sharp image through thousands or even millions of pixels that make up the complete image. The LCD device has thus been applied to various electronic equipment in which messages or pictures need to be displayed, such as mobile phones and notebook computers. A liquid crystal panel is a major component of the LCD device, and generally includes a TFT substrate, a color filter substrate parallel to the TFT substrate, and a liquid crystal layer sandwiched between the two substrates.
Referring to
The drain electrode 103 and the source electrode 104 are connected to the semiconductor pattern 102 via two contact holes (not labeled) in the first and second gate insulating layers 105, 108, respectively. The gate contact portioncontact portion 111 is connected to the gate electrode 106 via a contact hole (not labeled) in the second gate insulating layer 108. The semiconductor pattern 102 includes a heavily doped polysilicon pattern 112 and a lightly doped polysilicon pattern 122. The lightly doped polysilicon pattern 122 corresponds to the gate electrode 106. The heavily doped polysilicon pattern 112 corresponds to the drain electrode 103, the source electrode 104, and the capacitor electrode 107. The transparent contact pattern 110 is connected to the drain electrode 103 via a contact hole (not labeled) in the passivation layer 109.
Referring also to
In step S10, a polysilicon layer is formed. The glass base 101 is provided, and an amorphous silicon layer is formed on the glass base 101. Then the polysilicon layer is formed from the amorphous silicon layer by an excimer laser annealing (ELA) process.
In step S11, a polysilicon pattern is formed. A first photo-resist layer is formed on the polysilicon layer. A first photo-mask is provided to expose and develop the first photo-resist layer, so as to form a first photo-resist pattern. Then the polysilicon pattern is formed by etching the polysilicon layer. The first photo-resist pattern is removed.
In step S12, a P-type semiconductor pattern is formed. The P-type semiconductor pattern is formed by doping trivalent ions in the polysilicon pattern.
In step S13, the semiconductor pattern 102 is formed. A second photo-resist layer is formed on the P-type semiconductor pattern and the glass base 101. A second photo-mask is provided to expose and develop the second photo-resist layer, so as to form a second photo-resist pattern. Quinquevalent ions are doped in the P-type semiconductor pattern. Then part of the P-type semiconductor pattern shaded by the second photo-mask forms the lightly doped polysilicon pattern 122, and part of the P-type semiconductor pattern not shaded by the second photo-mask forms the heavily doped polysilicon pattern 112. The second photo-resist pattern is removed. The heavily doped polysilicon pattern 112 and the lightly doped polysilicon pattern 122 cooperatively constitute the semiconductor pattern 102.
In step S14, the first gate insulating layer 105 is formed. The first gate insulating layer 105 is formed on the semiconductor pattern 102 and the glass base 101.
In step S15, the gate electrode 106 and the capacitor electrode 107 are formed. A first metal layer and a third photo-resist layer are formed on the first gate insulating layer 105. A third photo-mask is provided to expose and develop the third photo-resist layer, so as to form a third photo-resist pattern. Then the gate electrode 106 and the capacitor electrode 107 are formed by etching the first metal layer. The third photo-resist pattern is removed.
In step S16, the second gate insulating layer 108 and the contact holes are formed. The second gate insulating layer 108 and a fourth photo-resist layer are formed on the gate electrode 106, the capacitor electrode 107, and the first gate insulating layer 105. A fourth photo-mask is provided to expose and develop the fourth photo-resist layer, so as to form a fourth photo-resist pattern. Then the contact holes are formed by etching the first and second gate insulating layers 105, 108. The fourth photo-resist pattern is removed.
In step S17, the source electrode 103, the drain electrode 104, and the gate contact portioncontact portion 111 are formed. A second metal layer and a fifth photo-resist layer are formed on the second gate insulating layer 108. The second metal layer is connected to the heavily doped polysilicon pattern 112 and the gate electrode 106 via the contact holes. A fifth photo-mask is provided to expose and develop the fifth photo-resist layer, so as to form a fifth photo-resist pattern. Then the source electrode 103, the drain electrode 104, and the gate contact portion 111 are formed by etching the second metal layer. The fifth photo-resist pattern is removed.
In step S18, the passivation layer 109 and contact holes are formed. The passivation layer 109 and a sixth photo-resist layer are formed on the drain electrode 103, the source electrode 104, the gate contact portion 111, and the second gate insulating layer 108. A sixth photo-mask is provided to expose and develop the sixth photo-resist layer, so as to form a sixth photo-resist pattern. Then the contact holes are formed by etching the passivation layer 109. The sixth photo-resist pattern is removed.
In step S19, the transparent contact pattern 110 is formed. A transparent conducting layer and a seventh photo-resist layer are formed on the passivation layer 109, and the transparent conducting layer is connected to the drain electrode 103 via the contact hole in the passivation layer 109. A seventh photo-mask is provided to expose and develop the seventh photo-resist layer, so as to form a seventh photo-resist pattern. Then the transparent contact pattern 110 is formed by etching the transparent conducting layer. The seventh photo-resist pattern is removed.
The method includes the above-described seven photo-mask processes, each of which is rather complicated and costly. Thus, the method for fabricating the TFT substrate 100 is correspondingly complicated and costly.
What is needed, therefore, is a TFT substrate that can overcome the above-described problems. What is also needed is a method for fabricating a TFT substrate that can overcome the above-described problems.
In one aspect, an exemplary thin film transistor substrate includes a base, a semiconductor pattern formed on the base, a first gate insulating layer formed on the semiconductor pattern, and a gate electrode and a common capacitor electrode formed on the first gate insulating layer. The semiconductor pattern includes a heavily doped polysilicon pattern and a lightly doped polysilicon pattern. The gate electrode and the common capacitor electrode correspond to the lightly doped polysilicon pattern.
In another aspect, an exemplary method for fabricating a thin film transistor substrate includes the steps: providing a base; forming a polysilicon pattern on the base in a first photo-mask process; forming a first gate insulating layer on the polysilicon pattern; forming a gate electrode and a common capacitor electrode on the first gate insulating layer in a second photo-mask process; and forming a heavily doped polysilicon pattern and a lightly doped polysilicon pattern by doping the polysilicon pattern using the gate electrode and the common capacitor electrode as a mask. The gate electrode and the common capacitor electrode correspond to the lightly doped polysilicon pattern.
Other novel features and advantages will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings. In the drawings, all the views are schematic.
Reference will now be made to the drawings to describe preferred and exemplary embodiments of the present invention in detail.
Referring to
In each pixel region 290, a TFT 230 is provided in the vicinity of a respective point of intersection of one of the gate lines 210 and one of the data lines 220. The TFT 230 includes a gate electrode 223, a source electrode 227, and a drain electrode 228. The gate electrode 223 is connected to the gate line 210, and the source electrode 227 is connected to the date line 220. A pixel electrode 250 is connected to the drain electrode 228. A storage capacitor 240 is disposed on the other gate line 210. The storage capacitor 240 includes a first capacitor (not labeled), and a second capacitor (not labeled) connected parallel to the first capacitor. The first capacitor includes a first electrode 243, and the second capacitor includes a second electrode (not shown). A common capacitor electrode 245 and the first electrode 243 form two electrodes of the first capacitor, and the common capacitor electrode 245 and the second electrode form two electrodes of the second capacitor. The first electrode 243 is connected to the second electrode. The first electrode 243 is connected to the pixel electrode 250. The second electrode is a lightly doped polycilicon film. The common capacitor electrode 245 extends from the gate line 210.
Referring to
The semiconductor pattern 202 is formed on the base 201. The first gate insulating layer 203 is formed on the semiconductor pattern 202 and the base 201. The gate electrode 223 and the common capacitor electrode 245 are formed on the first gate insulating layer 203. The second gate insulating layer 205 is formed on the gate electrode 223, the common capacitor electrode 245, and the first gate insulating layer 203. The drain electrode 228, the source electrode 227, the gate contact portion 204, and the capacitor contact portion 246 are formed on the second gate insulating layer 205. The source electrode 227, the drain electrode 228, and the capacitor contact portion 246 are connected to the semiconductor pattern 202 via the source contact hole, the drain contact hole, and the capacitor contact hole, respectively. The gate contact portion 204 is connected to the gate electrode 223 via the gate contact hole. The passivation layer 206 is formed on the drain electrode 228, the source electrode 227, the gate contact portion 204, the capacitor contact portion 246, and the second gate insulating layer 205. The transparent contact pattern 207 is formed on the passivation layer 206.
The semiconductor pattern 202 includes a heavily doped polysilicon pattern 212 and a lightly doped polysilicon pattern 213. The gate electrode 223 and the common capacitor electrode 245 correspond to the lightly doped polysilicon pattern 213. The drain electrode 228, the source electrode 227, and the capacitor contact portion 246 are connected to the heavily doped polysilicon pattern 212. The second electrode of the second capacitor of the storage capacitor 240 is part of the lightly doped polysilicon pattern 213 corresponding to the common capacitor electrode 245. The transparent contact pattern 207 includes the first electrode 243 and the pixel electrode 250. The pixel electrode 250 is connected to the drain electrode 228 via the first contact hole 208 in the passivation layer 206. The first electrode 243 is connected to the capacitor contact portion 246 via a second contact hole 209 in the passivation layer 206.
Referring to
Referring to
Part of the lightly doped polysilicon pattern 213 is used as the second electrode of the second capacitor of the storage capacitor 240. Therefore whether the heavily doped polysilicon pattern 212 is a P-type semiconductor and the lightly doped polysilicon pattern 213 is an N-type semiconductor, or whether the heavily doped polysilicon pattern 212 is an N-type semiconductor and the lightly doped polysilicon pattern 213 is a P-type semiconductor, the capacitance of the storage capacitor 240 remains constant, and the second capacitor of storage capacitor 240 can work effectively.
Referring to
In step S20, a polysilicon layer 302 is formed. Referring also to
In step S21, a polysilicon pattern 303 is formed. Referring also to
In step S22, a P-type semiconductor pattern 304 is formed. Referring also to
In step S23, the first gate insulating layer 203 is formed. Referring also to
In step S24, the gate electrode 223 and the common capacitor electrode 245 are formed. Referring also to
In step S25, the semiconductor pattern 202 is formed. Referring also to
In step S26, the second gate insulating layer 205, the source contact hole, the drain contact hole, the gate contact hole, and the capacitor contact hole are formed. Referring also to
In step S27, the source electrode 227, the drain electrode 228, the gate contact portioncontact portion 204, and the capacitor contact portioncontact portion 246 are formed. Referring also to
In step S28, the passivation layer 206, the first contact hole 208, and the second contact hole 209 are formed. Referring also to
In step S29, the transparent contact pattern 207 is formed. Referring also to
The gate electrode 223 and the capacitor electrode 245 are used as a mask in the above method, and thereby obviating the need for a photo-mask. That is, the method for fabricating the TFT substrate 200 only needs a total of six photo-mask processes. The method is relatively simple and inexpensive.
It is to be understood, however, that even though numerous characteristics and advantages of preferred and exemplary embodiments have been set out in the foregoing description, together with details of the structures and functions of the embodiments, the disclosure is illustrative only; and that changes may be made in detail, especially in matters of shape, size, and arrangement of parts within the principles of the present invention to the full extent indicated by the broad general meaning of the terms in which the appended claims are expressed.
Number | Date | Country | Kind |
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200710074014.8 | Apr 2007 | CN | national |