Patent Application
20170342605
The present invention relates to a thread draw-off nozzle for an open-end spinning device with a nozzle insert for deflecting a produced yarn and with a nozzle frame, by means of which the thread draw-off nozzle can be fixed in the open-end spinning device. The nozzle frame features a cylindrical shank.
Thread draw-off nozzles for open-end spinning devices have become known in the prior art in many different designs. The thread draw-off nozzles have the task of deflecting the spun yarn upon its drawing off from the spinning device during, and of imparting a false twist to the drawn yarn. As a result, spinning stability can be substantially increased and a uniform yarn can be produced. When drawn off based on the rotation of the spinning rotor, the yarn circulates in the manner of a crank on the yarn deflecting surface of the thread draw-off nozzle, such that a relatively high temperature stress along with wear occurs at the thread draw-off nozzles, which can adversely affect the spinning process.
Therefore, in the prior art, draw-off nozzles that are common are designed in two parts and consist of a nozzle insert that contains the yarn-deflecting surface and is usually made of a ceramic material, along with a nozzle frame that carries the nozzle insert and serves to attach the thread draw-off nozzle in the open-end spinning device. In order to fix the thread draw-off nozzle in the open-end spinning device in an interchangeable manner, and thereby, upon a change of the material to be spun, undertake an adjustment to the draw-off nozzle, the shank of the draw-off nozzle or the nozzle frame is provided with a thread, such that the thread draw-off nozzle can be screwed into the open-end spinning device. Such a thread draw-off nozzle is shown, for example, in DE 103 30 767 A1. In principle, thread draw-off nozzles of this type have proven themselves, but have a comparatively large space requirement. However, with today's requirements for ever-increasing productivity, which are associated with ever higher rotor speeds of 160,000 rpm and higher and ever smaller rotor diameters, problems with accommodating modating thread draw-off nozzles in the open-end spinning device are increasingly arising. Thus, in addition to the draw-off nozzle, the fiber feed channel must also be accommodated in the part of the open-end spinning device carrying the thread draw-off nozzle, which can also be designed in the form of a channel plate adapter, whereas both must be accommodated in an extension within the opening of the spinning rotor.
Therefore, thread draw-off nozzles that get by without a nozzle frame have already been proposed. For example, EP 1 367 154 B2 shows a thread draw-off nozzle, which is made of ceramic and is directly pressed into a corresponding receiving bore of a channel plate adapter. Given the absence of a nozzle frame, the space requirement of the draw-off nozzle can be reduced, but, upon the re-placement of the draw-off nozzle, it is necessary to replace the entire channel plate adapter.
EP 1 445 359 B1 also shows a draw-off nozzle that can get by without a nozzle frame. Thereby, the channel plate adapter, which accommodates the nozzle, is at least partially made of a plastic material and features a clip closure and centering members for receiving the thread draw-off nozzle. The thread draw-off nozzle, which consists only of a nozzle insert, can be clipped into the channel plate adapter made of a plastic material. The replacement of the draw-off nozzle is easily possible; however, damage to the clip device can occur.
With the two thread draw-off nozzles last mentioned above, it is disadvantageous that separate molds are required for manufacturing the ceramic thread draw-off nozzles, in order to attach the extensions or the like for pressing or clipping into the open-end spinning device However, this is profitable only with very large unit numbers.
Therefore, the task of this invention is to provide a thread draw-off nozzle that has only a small space requirement and can be manufactured cost-effectively.
The task is achieved with the characteristics of claim 1.
A thread draw-off nozzle for an open-end spinning device features a nozzle insert for deflecting a produced yarn and a nozzle frame by means of which the thread draw-off nozzle can be attached in the open-end spinning device. Thereby, the nozzle frame features a cylindrical shank. It is provided that the shank of the nozzle frame is provided with a centering diameter and that the cylindrical shank of the nozzle frame is shorter than half the centering diameter. The length of the shank is understood to be the extension of the shank in the direction of the axis of the cylinder. With this arrangement, it is now achieved that the shank, which is distinctly long compared to conventional thread draw-off nozzles, is now reduced to a minimum, such that the thread draw-off nozzle features only an extremely small structural height and thus can also be used in connection with very small spinning rotors with diameters of less than 28 mm or even less than 26 mm. However, on the basis of the fact that a nozzle frame is still provided, conventional nozzle inserts made of ceramic can be used; these can be manufactured with existing tools. The shank of the nozzle frame is only in place as long as this is required for the centering of the thread draw-off nozzle in the open-end spinning device by means of the shank. Therefore, compared to a conventional nozzle frame with a screw shank, it can be made much shorter. Nevertheless, the thread draw-off nozzle is easily fixed in the open-end spinning device in an inter-changeable manner.
It is particularly advantageous if the nozzle frame consists of a metallic material, in particular a steel material or an aluminum material. Due to the metallic material of the nozzle frame, a particularly good heat dissipation from the thread draw-off nozzle to the open-end spinning device can be achieved, which is not possible with a nozzle entirely made of a ceramic material. At the same time, the nozzle insert is protected from damage, especially during handling, by the nozzle frame made of a metallic material.
The heat dissipation from the thread draw-off nozzle may be further improved if the nozzle frame features a nozzle plate that is formed to be flat. The nozzle plate forms an additional contact surface with the open-end spinning device, and thereby improves heat dissipation. In addition, the nozzle plate imparts upon the nozzle frame a high degree of stability, such that damage to the thread draw-off nozzle can be avoided when it is attached in the open-end spinning device or during handling.
In order to attach the thread draw-off nozzle in the open-end spinning device, it is also advantageous if the nozzle frame consists of a ferromagnetic material, in particular a steel material, or features a ferromagnetic insert. The thread draw-off nozzle can thus be attached by magnetic forces in the open-end spinning device, such that the cylindrical shank of the nozzle frame serves only to center the thread draw-off nozzle in the open-end spinning device and no longer to attach the thread draw-off nozzle As such, the shank can also be designed to be particularly short and, for example, may feature a length of 3 mm or less.
However, in place of the magnetic attachment, it is also possible to attach the thread draw-off nozzle in the open-end spinning device by means of attachment; for example, one or more threaded pins. Moreover, the attachment by means of a threaded pin requires only a very small space requirement, such that the shank of the nozzle frame can be designed to be very short.
According to an additional form of the thread draw-off nozzle, it can be advantageous if the shank of the nozzle frame features a recess for receiving a tip of an attachment means. Thereby, the thread draw-off nozzle can be fixed particularly well in the open-end spinning device. In addition, such a recess at the same time makes it possible to position the thread draw-off nozzle in its circumferential direction, if it features an asymmetrical structure.
Furthermore, it is advantageous if the nozzle insert is composed of a ceramic material. This is particularly resistant to wear and offers great freedom in the design of surface structures of the nozzle insert, which are intended to introduce a false twist to the yarn. Such surface structures can be designed, for example, as notches or spirals. In addition, the ceramic material features a high wear resistance and provides a smooth surface.
Furthermore, it is advantageous if the nozzle insert is glued into the nozzle frame. Thereby, the manufacturing of the thread draw-off nozzle is particularly simple and can be realized cost-effectively.
To connect the nozzle insert to the nozzle frame by gluing, it is also advantageous if the nozzle frame features a ring-shaped adhesive surface that is oriented in a perpendicular manner to a circumferential surface of the cylindrical shank, which corresponds to a ring-shaped adhesive surface of the nozzle insert. Such an adhesive surface can be provided, for example, in the form of a ring-shaped, stepped elevation on the nozzle frame or in the form of a stepped recess on the nozzle insert. By providing a defined adhesive surface in both components, a particularly uniform and narrow adhesive gap can be achieved. At the same time, through the adhesive surface, a defined contact is created for heat dissipation from the nozzle insert through the nozzle frame, whereas the heat transfer is barely affected by the very thin adhesive layer.
It is also advantageous if the nozzle plate or a top edge of the nozzle plate turned towards the nozzle insert is arranged at a distance from a lower edge of the nozzle insert. This embodiment contributes to a defined, two-dimensional contact between the nozzle frame and the nozzle existing in the area of the adhesive surface.
It is also advantageous if an outer diameter of the thread draw-off nozzle is less than 18 mm, preferably less than 16 mm and more preferably less than 14 mm. This contributes to the fact that the thread draw-off nozzle features an extremely small space requirement, and can therefore also be used without any problems in very small spinning rotors with a diameter of 26 mm and less.
Additional advantages of the invention are described on the basis of the following presented embodiments. The following is shown:
The fiber material to be fed is incorporated into the end of the already spun yarn 5 based on the rotation of the spinning rotor 13, such that the yarn 5 is continuously drawn off of the spinning rotor 13 through the thread draw-off nozzle 1 and a yarn draw-off channel 16 of the cover element 14. As a result of the rotation of the spinning rotor 3, the yarn end reaching into the rotor groove 17 circulates in the manner of a crank, and thereby sweeps over a yarn deflecting surface of the thread draw-off nozzle 1. Therefore, the thread draw-off nozzle 1 is exposed to considerable thermal loads and an abrasive action of the yarn 5. The thread draw-off nozzle 1 is likewise attached to the extension of the cover element 14 (or of a channel plate adapter) projecting into the interior of the spinning rotor 13. For inserting the thread draw-off nozzle 1 into the cover element 14, the latter features a correspondingly shaped receptacle 15.
The nozzle insert 3 is preferably designed as a ceramic insert in a conventional manner, and is thus particularly resistant to wear. Furthermore, in a simple manner, the embodiment of the nozzle insert 3 made of a ceramic material enables the introduction of surface structures 20, such as notches or spirals, which improve the technological effect of the thread draw-off nozzle 1.
On the other hand, the nozzle frame 4 is produced from a metallic material, in particular a steel material, and thus enables good heat dissipation of the temperature for the open-end spinning device 2 arising in the nozzle insert 3. At the same time, the production of the nozzle frame 4 made of a steel material easily enables the fixing of the thread draw-off nozzle 1 in the open-end spinning device 2 by means of a magnetic fastener. For this purpose, the nozzle frame 4 features a contact surface 21 that is likewise ring-shaped, which interacts with permanent magnets of the open-end spinning device (not shown).
Thus, the shank 6 of the nozzle frame 4 no longer serves to attach the thread draw-off nozzle 1 in the open-end spinning device, and can therefore be designed to be particularly short. With the embodiment shown here, the shank 6 solely serves to center the thread draw-off nozzle in the open-end spinning device 2, and is provided with a centering diameter ZD for this purpose. Therefore, the length L of the shank 6, which extends between the ring-shaped contact surface 21 and a lower edge 22 of the nozzle frame 4, can be reduced to a minimum and is shorter than half of the centering diameter ZD. Thereby, the thread draw-off nozzle can be produced in a particularly compact shape with only a small space requirement, and thus, even with very small spinning rotors with a diameter of 26 mm and less, can also be easily accommodated in the cover element 14 or in a channel plate adapter. It is also particularly advantageous if the outer diameter AD, which in the present case also corresponds to a head diameter of the thread draw-off nozzle 1, is also designed to be particularly small and amounts to, for example, less than 16 mm.
The present thread draw-off nozzle 1 can be produced particularly cost-effectively, since conventional ceramic nozzle inserts 3 can be easily reused by the previously known thread draw-off nozzles. With the thread draw-off nozzle 1, it is also particularly advantageous that, based on the ring-shaped contact surface 21, it can be positioned very accurately with respect to its position or its distance from the rotor groove 17, since tilting can largely be ruled out.
For magnetic attachment, the thread draw-off nozzle 1 in accordance with
However, by way of derogation from the illustrations shown in
Furthermore, the thread draw-off nozzles 1 or the nozzle frames 4 of
Thereby, as shown with the present invention, a recess 9 can also be provided in the shank 6; this works together with a tip of the threaded pin. The thread draw-off nozzle 1 can thus be fixed particularly well and, if required, can also be positioned in the open-end spinning device 2 with respect to its circumferential direction.
In contrast to the two preceding illustrations, with the present thread draw-off nozzle 1, no ring-shaped adhesive surfaces 11a, 11b are provided; rather, an adhesive is introduced completely over the entire area between the two parts, the nozzle frame 4 and the nozzle insert 3. It is understood that such thread draw-off nozzle 1 could also be provided with defined adhesive surfaces 11a, 11b. It is likewise understood that not only notches, but also any other surface structures, are possible as surface structures 20. In all other respects, the thread draw-off nozzle 1 corresponds to the two previously described nozzles.
Finally,
The invention is not limited to the illustrated embodiments. Variations and combinations within the framework of the claims also fall under the invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2016 109 687.3 | May 2016 | DE | national |
