Patent Application
20220364286
This patent specification is based on Japanese patent application, No. 2021-080529 filed on May 11, 2021 in the Japan Patent Office, the entire contents of which are incorporated by reference herein.
The present invention relates to a thread positioner of a double chain stitch sewing machine to hold a thread during empty sewing (when forming a hollow ring) for surely forming the hollow ring and a sewing machine having the thread positioner.
When performing a double chain stitch (multi thread chain stitch) defined as 406, 407 and the like in JIS-L0120, only seams (hollow rings, chain-off) are formed by a plurality of needle threads and one looper thread by driving the sewing machine without interposing a cloth (fabric) in some cases for treating the thread after the sewing is finished, for example.
When the cloth is interposed, since the seams (stitches) are formed through the cloth, the shape and the position of the formed seams are fixed and retained by the cloth.
On the other hand, when the cloth is not interposed, since the formed seams are not retained, the shape of the seams may be collapsed or the position of the needle threads may be changed when the force is applied from the outside of the feed mechanism and the like or the thread tension is changed. In that case, there is a problem that new seams cannot be formed.
Accordingly, it is proposed that the technology for stabilizing the position of the needle threads and surely forming hollow rings even when the cloth is not interposed by providing a thread positioner having a triangular shape in the vicinity of a needle location hole of a needle plate so that the needle threads are locked at a predetermined interval in the left and right directions (shown in Patent Document 1).
As described above, the role of the thread positioner of Patent Document 1 is to lock and hold the needle threads, which receive the force in the lateral direction caused by the reciprocating motion of a looper near a needle, on the thread positioner at the predetermined position in the left and right directions.
On the other hand, the vicinity of the needle is also functions as a so-called thread passage through which the thread other than the needle threads (i.e., looper thread) passes.
In particular, when the needle is moved upward, the looper moves to cross each needle while capturing the needle threads and making the looper thread pass through the needle threads. (The movement of the looper thread from the lower right to the upper left of the thread positioner in accordance with the lateral movement of the looper and the simultaneously performed operation of feeding the seams is called thread cast-off.)
There is a possibility that the thread positioner may obstruct the movement of the looper thread when the thread cast-off occurs.
Accordingly, the technical problem is that the thread positioner should satisfy conflicting two demands: the movement of the needle threads in the left and right directions should be restricted; and the movement of the looper thread in the left and right directions (strictly, the movement from right to left) should not be restricted.
However, it cannot be said that the thread positioner described in Patent Document 1 completely solves the above described problem. The restriction of the movement of the needle threads in the left and right directions is uncertain.
The present invention provides the thread positioner and the sewing machine having the thread positioner of the double chain stitch sewing machine capable of restricting the movement of the needle threads in the left and right directions and not restricting the movement of the looper thread in the left and right directions when forming the hollow rings.
The present invention employs the configuration of a thread positioner provided on a needle plate of a double chain stitch sewing machine for forming a seam by a plurality of needle threads and a looper thread characterized in that the thread positioner includes a needle thread holding plate provided below the needle plate, the needle thread holding plate extending horizontally from a front to a rear, a rear end portion of the needle thread holding plate includes: a guide portion for guiding the plurality of needle threads; and a thread positioning portion for regulating a movement of the plurality of needle threads in a right-and-left direction, and the thread positioning portion includes: a protrusion linearly protruded rearward from the guide portion; flat portions formed on left and right side surfaces of the protrusion; and an inclined portion formed on a tip of the protrusion, the inclined portion being inclined from a right to a rear left.
An embodiment of the thread positioner of the double chain stitch sewing machine employs the configuration characterized in that the thread positioning portion is protruded from the needle thread holding plate while an upper surface of the protrusion is inclined upward from the tip. Another embodiment employs the configuration characterized in that the thread positioning portion is protruded from the needle thread holding plate while an upper surface of the protrusion is inclined upward from the tip. Another embodiment employs the configuration characterized in that the thread positioning portion includes: a fixed thread positioning portion fixed to the needle thread holding plate; and a slide thread positioning portion which is retractable in a front-rear direction from a lower portion of the fixed thread positioning portion in accordance with an operation of the double chain stitch sewing machine.
Furthermore, the double chain stitch sewing machine of the present invention employs the configuration characterized to include the above described thread positioner.
In the thread positioner of the double chain stitch sewing machine of the present invention, since the above described configuration is employed, the movement of the needle threads in the right-and-left direction can be surely restricted by the protrusion while the movement of the looper thread from right to left is not restricted by the inclined portion when the thread cast-off occurs.
Then, a thread positioner of a double chain stitch sewing machine concerning the embodiment of the present invention will be explained with reference to the drawings shown as examples.
In the following explanation, the vertical direction may be referred to as “up down,” the direction from the upper right to the lower left may be referred to as “front-rear,” and the direction from the upper left to the lower right may be referred to as “left-right” in the perspective view shown in
In
10 is a needle driving device for driving three needles 11 the upper shaft 1 vertically (up and down) by a rotational movement of the needle driving device, 20 is a pressing device having a presser foot 21 and 30 is a needle plate. The needle driving device 10 forms a seam on a sewing object (not illustrated) sandwiched between the pressing device 20 and the needle plate 30.
As shown in
In the pressing device 20, the presser foot 21 is attached to a presser bar 23 by a presser holder 22.
The needle plate 30 includes: three needle location holes 31 which are arranged at equal intervals along the direction orthogonal to a cloth feeding direction F so that the three needles 11 pass through the three needle location holes 31 from the above; three grooves 32 formed along the cloth feeding direction F from the three needle location holes 31; a left claw 33 and a right claw 34 formed between the grooves 32 and extended in the cloth feeding direction F; and a feed dog slit 35 formed along the cloth feeding direction F so that a feed dog 60 appears from the feed dog slit 35.
An auxiliary needle plate 40 is fixed to a lower surface of the needle plate 30 by a screw 37. A thread positioner 41 is provided on the auxiliary needle plate 40 in the vicinity (frontward in the cloth feeding direction F) of the position to which the needles 11 are lowered.
A looper 50 forms a double chain stitch by a looper thread 55 together with the later described three needle threads 15 inserted through the three needles 11.
As shown in
The thread positioning portions 44 includes: a protrusion 45 which is linearly protruded rearward from a guide portions 43 of the needle thread holding plate 42 with a projected dimension (length) D; flat portions 46 formed on left and right side surfaces of the protrusion 45; and an inclined portion 47 formed on a tip of the protrusion 45 so as to be inclined from a right to a rear left.
As shown in
Furthermore, the flat portions 46 formed on the protrusion 45 is inclined from the tip of the protrusion 45 upward, protruded from the upper surface of the needle thread holding plate 42 with a height H, and ended at a predetermined dimension (length).
Then, the usage, operation and effect of the present embodiment will be explained.
In the sewing machine N, the needle threads 15 and the looper thread 55 are inserted into the needles 11 and the looper 50 respectively, the rotational movement of the upper shaft 1 is converted into the vertical movement of the needles 11, and the rotational movement of the lower shaft 2 is converted into the movement of the looper 50 and the feed dog 60. Thus, the needles 11, the looper 50 and the feed dog 60 are mutually interlocked to entangle the needle threads 15 and the looper thread 55 with each other and form a seam of the double chain stitch. At this time, when the sewing object (cloth) is sandwiched between the pressing device 20 and the needle plate 30, the seam is formed on the cloth. When the cloth is not provided, only the seam (hollow ring) is formed.
Using
Note that the dot in the arrow mark indicating the trajectory of the vertical movement of the needles 11 and in the arrow mark indicating the trajectory of the movement of the looper 50 shows the position (timing) of each configuration in the trajectory.
In the first state shown in
At that time, the whole seam is pulled in a rearward and downward direction by the lowering motion of the needles 11. However, since the seam (looper thread 55) is in contact with the rear end portion of the thread positioner 41, the seam is prevented from moving downward.
At the same time, the left and right position of the needle threads 15 is retained (locked) by the right thread positioning portion 44R and the left thread positioning portion 44L of the thread positioner 41.
Accordingly, even when the whole seam is pulled by the lowering motion of the needles 11, the shape of the seam is not collapsed since the thread positioner 41 exists.
Next, in the second state shown in
At this time, the force of the left movement of the looper 50 is partly transmitted to the needle threads 15 and the needle threads 15 receives the force of moving to the left as a whole. However, since the needle threads 15 are locked by the thread positioner 41 (particularly by the protrusion 45), the movement to the left is restricted.
Next, in the third state shown in
Next, in the fourth state shown in
At the same time, the whole seam is transferred frontward by the feed dog 60 by a predetermined amount.
By the above described operations and the operation of tightening the needle thread take-up lever in the third state, the looper thread 55 entered under the lower right of the right thread positioning portion 44R passes over the right thread positioning portion 44R and moves to the upper left of the right thread positioning portion 44R in the fourth state (cast-off of looper thread 55). At this time, since the looper thread 55 passes over the right thread positioning portion 44R along the inclined portion 47, the cast-off can be surely done.
Next, in the fifth state shown in
At this time, the force of the right movement of the looper 50 is partly transmitted to the needle threads 15 and the needle threads 15 receives the force of moving to the right as a whole. However, since the needle threads 15 are locked by the thread positioner 41 (particularly by the protrusion 45), the movement to the right is restricted. Thus, the needles 11 can surely capture the looper thread 55.
Next, from the sixth state shown in
As described above, in the present embodiment, the hollow ring is continuously formed by the double chain stitch by repeating the cycle from the first state to the sixth state.
At that time, the movement of the needle threads 15 in the right-and-left direction is restricted by the protrusion 45 of the thread positioner 41. In addition, the looper thread 55 is allowed to move from the lower right to the upper left when the thread cast-off occurs in the looper thread 55 by the operation of the inclined portion 47 of the thread positioner 41. Thus, the hollow ring can be surely formed even when the cloth does not exist.
As described above, the looper thread 55 passes over only the right thread positioning portion 44R when the thread cast-off occurs as a basic behavior. However, the looper thread 55 can also pass over the left thread positioning portion 44L when the thread cast-off occurs depending on the difference of the flexibility caused by the material of the thread and the difference of the sewing conditions such as a sewing speed.
Accordingly, it is preferable to form the inclined portion 47 also on the left thread positioning portion 44L in addition to the right thread positioning portion 44R.
Then, the embodiment where the configuration of the thread positioning portions 44 of the thread positioner 41 in the first embodiment will be explained.
In the present embodiment, the same reference signs are assigned to the configurations same as the first embodiment in the drawings. Thus, the detailed explanation will be omitted and the difference will be mainly explained.
In
The thread positioner 71 includes: a needle thread holding plate 72 provided in the frontward of the needles 11 and extended horizontally from the front to the rear; guide portions 73 formed on three positions of the rear end portion of the needle thread holding plate 72 for guiding three needle threads (not illustrated); and two thread positioning portions 74 (right thread positioning portion 74R, left thread positioning portion 74L) provided between the guide portions 73 for restricting the movement of the needle threads 15 in the right-and-left direction (lateral direction).
As shown in
A slide groove 76 and a slide hole 77 are formed on a lower surface of the needle thread holding plate 72 for guiding a slide plate 82 provided with the slide thread positioning portion 80 at the tip of the slide plate 82. The slide plate 82 is energized toward a driving cam 83 fixed to the lower shaft 2 by a compression spring 78 provided between a guide portion 79 and the slide plate 82. Thus, the slide plate 82 is slid in the front-rear direction in synchronization with the rotation of the lower shaft 2 by the operation of the driving cam 83 fixed to the lower shaft 2.
Accordingly, as shown in
Using
However, since the formation of the seam of the double chain stitch is same as that of the first embodiment shown in
As described above, the rotation of the lower shaft 2 (i.e., process of sewing) the slide thread positioning portion 80 is slid in the front-rear direction with respect to the needle thread holding plate 72 by the operation of the driving cam 83. Thus, the projected dimension D is changed.
In particular, in the fourth state where the thread cast-off occurs in the looper thread 55 as shown in
In other states such as the first state where the tension is applied to the needle threads 15 as shown in
By adopting the above described configuration, the movement of the looper thread 15 in the left and right directions is more surely restricted by the slide protrusion 81 where the projected dimension D is increased. In addition, the looper thread 55 is allowed to move from the right to the left more surely when the thread cast-off occurs in the looper thread 55 by the operation of the inclined portion 74a of the thread positioning portions 74 where the projected dimension D becomes the minimum value Dmin. Thus, the hollow ring can be more surely formed even when the cloth does not exist.
As a variation of the second embodiment, it is also possible to form the configuration of sliding the thread positioning portions 74 by sliding the thread positioning portions 74 with respect to the auxiliary needle plate 70 or by sliding the auxiliary needle plate 70 with respect to the needle plate 30.
As another variation of the second embodiment, it is also possible to further provide a stopping mechanism for separating the driving cam 83 and the slide plate 82 from each other and stop the movement of the slide plate 82 in the front-rear direction and a sensor for detecting the existence and absence of the sewing object. In the above described variation, the slide protrusion 81 is slid when the sewing object does not exist, while the sliding of the slide protrusion 81 is stopped when the sewing object exists. Thus, the thread positioner 71 can be surely enabled only when forming the hollow ring.
In a thread positioner provided on a needle plate of a double chain stitch sewing machine for forming a seam by a plurality of needle threads and a looper thread, the thread positioning portion can surely restrict the movement of the needle threads in the right-and-left direction by a protrusion without restricting the movement of the looper thread from right to left by an inclined portion when a thread cast-off occurs. Thus, the present invention is advantageous for the thread positioner applied to the double chain stitch sewing machine.
Note that, this invention is not limited to the above-mentioned embodiments. Although it is to those skilled in the art, the following are disclosed as the one embodiment of this invention.
While the invention has been particularly shown and described with respect to preferred embodiments thereof, it should be understood by those skilled in the art that the foregoing and other changes in form and detail may be made therein without departing from the sprit and scope of the invention as defined in the appended claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2021-080529 | May 2021 | JP | national |
