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The disclosed invention relates to pipes used in the oil-and-gas industry, in particular, to a casing provided with very leak-tight threaded joints and intended for lining the borehole wall in a drilled well for production of oil, gas and gas condensate or for injection of any fluids into subsurface formations, as well as to a tubing provided with very leak-tight threaded joints and intended for production of oil, gas and gas condensate or for injection of any fluids into subsurface formations.
The disclosed invention relates primarily to pipes used in the development of oil and gas fields which are technologically complex in terms of their injectability and operation, namely when higher strength, reliability and tightness requirements are imposed upon pipes and threaded joints, such as:
Very leak-tight threaded joints for the casing or tubing pipes are meant to be used under conditions where pipes are operated in the presence of aggressive media and/or with significant multidirectional loads applied on a pipe and its threaded joint. It is just a threaded joint exposed to the greatest risk of damage, and violation of its integrity can lead to emergencies in the well accompanied with large economic losses and environmental problems. In this connection, a high wear resistance of a threaded joint is required and appropriate geometry of the tubing and casing threads shall be preserved during repeated screwing-unscrewing. Furthermore, tightness of a threaded joint shall be maintained during the whole service life of a threaded joint exposed to the action of alternating bending loads, as well as during repeated screwing-unscrewing of the threaded joint. To this effect it is necessary to prevent any gas and liquid penetrating through the metal-to-metal seal.
It shall be taken into account that the usage conditions for oil and gas well pipes used in the exploration and production of oil and natural gas are becoming increasingly stringent, as the technological complexity of deposits which are under development is increasing. Therefore, increasingly high requirements for strength and gas tightness are imposed on threaded joints for the pipes used. Currently, most of the inventions in the field described herein are aimed at ensuring that a threaded joint can provide a structural strength and some tightness margin to withstand static and consequent alternating loads corresponding to 80-100% of the maximum von-Mises equivalent load applied along the pipe body and can also allow for disassembly of the pipe string with the possibility of its reuse.
Besides, in recent years the wells have become deeper, and the quantity of inclined or horizontal wells that have sharp or smooth bends located below the surface is growing. Also, the number of oil wells operating under unfavorable conditions, for example, at sea (offshore) or in the polar regions is increasing. Therefore, there is a steady demand for threaded joints for steel pipes with an increased tightness margin to withstand internal and external pressure and having an extended service life.
Nowadays, casing and tubing strings with threaded joints provided with trapezoidal tapered thread and sealing elements located on internal and external mating elements (pipe and coupling, respectively), both with radial and end sealing surfaces, can be used for construction of wells with a vertically-oriented (inclined) borehole geometry or having horizontal borehole sections. Specifically, the end surfaces are further configured to create axial pre-stresses at the stage of axial making-up of a threaded joint, to create compressive stresses for the nipple part, and to create tensile stresses for the mating coupling part.
For example, the prior art knows some inventions aimed at solving problems related to ensuring high tightness of a threaded pipe joint for wells operated under conditions of high internal pressure of fluids and influence of tensile and compressive stresses. One invention differs from another by a shape, size and location of sealing surfaces on the nipple and coupling parts of a threaded joint. Specifically, selection of a particular design is based on the need to ensure both optimal distribution of the contact pressure in the metal-to-metal seal, which guarantees a required level of tightness and absence of scores in the seal when assembling the pipes, and optimal level of stresses in the threaded part and sealing unit ensuring either the joint functioning completely in the elastic domain or maintaining a required strength and tightness after applying a combination of ultrahigh loads close to 100% of the von-Mises equivalent along the pipe body.
For example, the utility model patent RU52968, published on Apr. 27, 2006, discloses a threaded joint with a cone-to-cone seal configured such that the width of conical sealing shoulder with a taper ratio of 1:12 or 1:16 on the nipple side of the seal is 9-12 mm.
For example, the utility model patent RU116952, published on Jun. 10, 2012, discloses a threaded joint a the cone-to-cone seal with increased taper ratio of 1:10, wherein sealing surfaces transition into the end stop surfaces through the rounding such that the seal turns out to be at the end face of the tubular member.
For example, the patent RU2310058, published on Nov. 10, 2007, discloses a threaded joint with a sphere-to-cone seal, wherein the tapered portion with a taper ratio of 1:10 is located on the coupling member, and the spherical portion of the radial seal smoothly transitioning into the end face surface is located on the nipple member of a joint.
A common disadvantage of said arrangements is the need to reduce thickness of the nipple face so that all the elements of a threaded joint can be accommodated therein, which fact militates against a high efficiency of the join operation in compression and under external pressure.
To overcome the said disadvantage the following solutions are known in the prior art:
In the patent RU2504710 the compression strain of a joint is achieved by elongating the nipple tip (a threadless portion between the thread and the tubular member thrust face) such that the nipple under compressive loads can be compressed by an amount corresponding to closing of the gaps between the thread guiding edges;
In the patent RU176099 the compression strain is achieved by increasing the thickness of the nipple tip and correspondingly by expanding the area of interaction between the pipe and the coupling on the thrust face, wherein the contact area is not less than 60% of the cross-sectional area of the pipe body.
However, these solutions are aimed at solving a partial problem of increasing the efficiency of the threaded joint operation in compression, and they do not consider a problem associated with ensuring tightness of a seal under combined loads.
Another disadvantage of the above patents is the lack of data on the location of interacting sealing surfaces, including the radial interference, a range and distribution of contact pressures after the joint has been forced assembled and is subjected to operating loads.
From the state of the art it is known that these values can have a significant effect on the tightness margin after the joint has been forced assembled and is being operated. As a result, threaded joints, the geometry of which corresponds to that described in the patents RU52968; RU116952; RU2310058, may not provide a required level of tightness in the claimed range of workloads if the sealing surface location, thread and seal interferences, and amount of the axial making-up have been selected inappropriately.
At the same time there are technical solutions where the design of a threaded joint is selected based on the level of contact stresses in the process of assembling, the amount of tightness margin, and the actual stresses acting on the joint in operation.
Specifically, the patent EA005612B1 describes the design of a threaded joint, comprising a short inclined seal of a complex shape having a conical portion and a large-radius (>20 mm) toroidal portion located on the thread side. The shape of this seal and the combination of the joint elements have been selected based on the tightness requirements to the seal under tensile load, namely such that the ratio of the integral pressure to the pipe yield pressure within the whole range of permissible tensile loads exceeds 7 mm. This condition is fulfilled due to selection of a special design and an appropriate location of the metal-to-metal seal as well as by increasing the nipple tip radial stiffness. At the same time, the problem of increasing the area of the end-face seal is further solved, which improves the joint behaviour in compression, wherein increasing of the nipple tip radial stiffness improves the joint behaviour under external pressure while improving the sealing properties. Having a large-radius toroidal portion on the thread side makes it possible to maintain the advantages of a conical sealing surface in case the loads and manufacturing errors lead to bending of the nipple tip towards the pipe axis. Analysis performed by the inventors of the claimed invention showed that due to availability of a toroidal portion bounding the cone-to-cone seal it is possible to ensure an even distribution of contact pressures, substantially reducing the peak pressure that occurs when assembling the joint with the cone-to-cone seal, and to increase the size of the interaction region where the contact stresses exceed the ultimate yield pressure of the pipe. These features of the combined seal comprising two portions, i.e. the sphere-to-cone one and the cone-to-cone one, are not disclosed in the patent EA005612B1. Studies conducted by the inventors showed that these features can be used when designing an anti-seize seal. In the patent EA005612B1, the problem of seizing is solved by using a seal with a large taper ratio (>10°), which limits the sliding distance and reduces the risk of seizing. Such a technical solution results in reduction of the pipe tip thickness and a corresponding deterioration in the joint behaviour in compression and under external pressure, as well as in decrease of the integral contact pressure under tensile load due to compliance of the thread and large inclination of the conical portion of the metal-to-metal seal. A combined seal proposed in the patent described herein provides for the tightness stability when the tip bends towards the pipe axis, but the action of combined loads can also lead to reduction in the degree of the tip bending, and therefore it is necessary to ensure stability of the combined seal operation also at the edge of the cone-to-cone portion proximal to the pipe end. This issue is not disclosed in the patent EA005612B1.
It should be noted that the patent EA005612B1 discloses the embodiment of a seal having a diameter larger than that of the thread roots at the location where the pipe thread starts. Such an embodiment allows for increasing the thickness and radial stiffness of the pipe tip. Inventors of the patent EA005612B1 indicate that such a solution makes it possible to improve sealing properties of the seal under internal pressure. Studies conducted by the present inventors showed that positioning the seal on the tip in the area above the line of the pipe thread roots enables to further obtain the following technical results:
These features have not been disclosed by the inventors of the patent EA005612B1.
Inventors of another patent EA007076, F16L15/06, published on Jun. 30, 2006, propose a threaded pipe joint with a thread and a toroidal sealing surface provided on the pipe and a mating conical surface provided on the coupling, wherein the radius of the toroidal sealing surface is 30-70 mm if the pipe diameter is 140 mm or less and 30-100 mm if the pipe diameter exceeds 140 mm. In this case, selection of the seal radius is based on the tightness requirements to the joint, namely:
Thus, selection of the seal radius in the patent EA007076 reduces to choosing between a short seal with high contact pressure and an elongated seal with low contact pressure. In this case it is necessary to ensure a minimum contact length for the short seal and a minimum level of the average contact pressure for the long one.
An option to select the radius in an analytical manner ensuring the tightness of a joint and presented in the patent EA007076 is associated with the fact that with a given value of the integral pressure within the contact defining the tightness level of a joint, the distribution of contact pressures in the sphere-to-cone seal is uniquely described by solving the Hertz contact problem. If we know an integral pressure, which is a value of the shearing force per unit of circumferential length at the location where contact pressures are applied for the threaded taper joints described herein provided with a metal-to-metal seal, it is possible to calculate the contact length, maximum contact pressure and average contact pressure within the toroidal seal having a given radius by using Hertz formulae.
Inventors of the patent EA007076 have partially solved the problem of ensuring the sealing stability of a joint under bending loads since in case of using a seal of the sphere-to-cone type or, according to the inventors, a toroidal seal it is highly likely that if the threaded joint bends at least at one cross-sectional point this seal will remain tight. However, with such a design of the threaded joint there may arise a situation where the remaining tightness of the sealing element is lost if some tensile stresses are also applied on the joint.
Specifically, such a phenomenon as the seal compaction under the action of combined loads influencing the tightness of a joint is not considered in the patent EA007076. It is known from the state of the art that the load action on a threaded joint leads to a change in the angle of bending of the nipple tip towards the pipe axis. As a result, the contact pad may be displaced if seals of the sphere-to-cone or sphere-to-sphere types are used. If such a displacement causes a situation where contact pads for different combined loads do to not meet, such a seal loses its tightness regardless of the level of actual contact pressures.
Another disadvantage of the patent EA007076 is that maximum contact pressures arising in a seal during screwing are not taken into account when choosing the seal radius. A value of this variable defines the anti-seize properties of a seal.
The main object of the invention proposed by the inventors is to eliminate said disadvantages inherent to existing technical solutions by combining technical solutions applicable to the casing pipe and technical solutions applicable to the tubing pipe. The proposed technical solution must feature a high tightness and long-run serviceability for a wide range of operational loads, including bending, combined and cyclic loads, and must retain its performance after multiple assembly/disassembly operations.
Basic factors defining the operation capability of a very leak-tight threaded joint are known from the state of the art. The anti-seize properties that make it possible to reuse such a joint are determined by the level of contact stresses during assembly and a length of the visual pathway, i.e. the higher are these characteristics, the greater is the risk of scoring when screwing the pipe joint. Gas-tightness of the joint is determined by the contact length of a metal-to-metal seal and by the value of actual contact pressures, i.e. the higher are these characteristics, the higher is the gas-tightness of the joint. Stability of the seal operation under combined operating loads is determined by the change in contact pressures when external loads are applied, i.e. as the contact pressure decreases the risk of leakage of working fluids through the metal-to-metal seal is increased when bending or tensile loads are applied to the threaded joint during operation. The ability of the joint to operate under cyclic loads is determined by a change in the level of actual stresses in the tubular and coupling members under operating loads, i.e. the larger is the area within which the actual stresses exceed the yield point and the higher is the level of this exceedance, the greater is the risk of leakage when applying a load of another sign.
All the above characteristics can be obtained using analytical solutions known from the theory of elasticity as well as by modeling the operation of the proposed arrangement by the finite-element method.
In the course of the studies conducted by the present inventors it has been found that the tightness of the joint does not depend on the shape of a seal, but is determined by the value of integral pressure in the contact area (force F0 in
Thus, tightness of the joint is determined by the shape of the nipple tip and by the location of the seal on the outer surface of the tip, and it does not depend on a specific type of compaction, while the anti-seize properties and sealing stability under loads applied on a threaded joint are determined by the geometry of sealing surfaces. The conclusions drawn were used by the inventors to solve a technical problem at hand by optimizing the shape of the nipple tip and the geometry of sealing surfaces.
Inventions, the most similar in their nature, are represented by the following technical solutions:
The last-mentioned technical solution, i.e. the ultra-tight threaded pipe joint as per the patent EA005612B1, is accepted as a prototype for the claimed invention.
Inventors of the proposed technical invention set the following objectives:
Furthermore, it is necessary to provide that the theoretical performance of the threaded joint tightness could not significantly decrease under adverse conditions of use in the field.
Technical result provided by the claimed invention consists in ensuring a high tightness of the joint under significant multidirectional loads (tension, compression, bending, internal and external fluid pressure), wear resistance of the joint, its improved screwing characteristics in the absence of or with minimum metal scuffing on the sealing elements and thread subject to repeated screwing-unscrewing cycles (which is more important for tubing), which will ensure trouble-free and economically efficient application of pipes equipped with the proposed threaded joint in the construction of oil and gas producing wells (casing) and for production of oil, gas and gas condensate or for injection of fluids, including produced water, into a formation.
To achieve the said objectives and eliminate the above-mentioned disadvantages inherent to existing technical solutions, the present inventors propose:
1) Use a special-shaped seal (
2) Increase the nipple radial stiffness in the area of the radial seal by positioning the sealing surface and adjacent areas above the line of the pipe thread roots (
3) Select a location and shape of the sealing surface (
The proposed three embodiments of the invention as well as preferred methods for their implementation and particular cases are described in more detail below. In general, each of the embodiments can be used either individually or in an arbitrary combination with the other two embodiments.
A very leak-tight threaded pipe joint (
Providing a contact in such a way ensures high performance of the joint under bending, since when the members are displaced relative to each other due to the contact of sealing members along the spherical surface their contact is maintained for any bending variations:
Generation of contact pressures in the seal is provided by means of the radial interference shown in
The claimed embodiment preferably uses a runout-free thread with a taper ratio from 1:10 to 1:20 (
The reasons for selecting such characteristics for the proposed technical solution are explained below.
Trapezoidal tapered buttress threads (3) on the male (2) and female (1) members can be configured with a taper ratio from 1:10 to 1:20 (
When choosing the thread taper ratio the decisive factor is the user's desire to have a threaded joint configured such that it may be screwed (
The number of full-crest turns of the thread (3,
In a particular embodiment of the invention, it is proposed to accept a taper ratio of 1:12, which will provide the required number of full-crest turns (6-10 turns) and also guarantee a fast screwing and reducing the likelihood of the thread damaging during stabbing in the field.
An additional advantage of the claimed invention in a particular embodiment is such a feature of the trapezoidal taper thread (3) as the lack of a so-called “thread runout” (
In this case the end-face sealing surfaces (8, 12) forming the end-face sealing unit are configured with a negative angle. The negative angle of the thrust face creates an additional reference point that prevents the radial seal from opening due to displacement of the nipple tip towards the pipe axis under the action of bending loads and external pressure. Actually, a combination of the negative angle of the thread bearing faces and the negative angle of the thrust face creates a wedge effect thus preventing formation of gaps in the seal. In a particular embodiment, if the said angle lies within the range from minus 3 degrees to minus 25 degrees, the strength of the coupling thrust shoulder in the contact zone of the end-face sealing surfaces (8) and (12) is further provided when a compressive load is applied to the threaded joint or in case of rescrewing the joint. Limiting the value of plastic deformations of the thrust shoulder (12) of the coupling (2) makes it possible to ensure operability of the thrust face under cyclic combined loads. In case the said angle is greater than minus 3°, the wedge effect is not strong enough, whereby the thrust face does not provide sufficient support to protect the radial seal against depressurization under bending loads and external pressure. Using an angle of less than minus 25° leads to a decrease in the strength of the coupling thrust face, whereby the wedge effect decreases due to plastic deformations occurred under compressive load applied on the threaded joint or in case of rescrewing the joint, which impairs the performance of the threaded joint under cyclic combined loads.
A further advantage of using an angle from minus 3° to minus 25° is the possibility of increasing the tightness margin in the joint while performing an axial making-up as well as the possibility of re-screwing the joint not losing its tightness by expanding the range of allowable screwing torques for a threaded joint.
Further, due to the internal sealing unit and, accordingly, two thrust end surfaces (8, 12) contacting each other, a precise fixation of a specified radial interference and an increased joint-screwing torque are ensured, whereby the performance of the threaded joint assembling is improved and traceability of the screwing correctness is increased, also visually according to the graphs of the screwing torque.
In a particular embodiment of the invention the claimed geometry of the radial sealing surface (7) on the male member (1) represented as a complex polyline consisting of three successive sections, i.e. arc+straight line+arc (14), may be changed so that to increase the wear resistance when the joints are used for tubing pipes to be screwed/unscrewed multiple times (as compared with a single screwing of a casing pipe during the well construction). The main factor due to which the threaded joint may rapidly become inoperative is the wear of the long-length contacting sealing surfaces (14). In the claimed invention the “arc+straight line+arc” contact surface (14) is sufficiently elongated in the “straight line” section such that in the process of screwing with high contact pressures this fact may lead to detachment of microscopic metal particles, which can cause a mechanical damage to the sealing members during repeated screwing-unscrewing cycles. The present inventors propose, in a particular embodiment, to divide the straight contact section into two separate parts by the groove (27 in
Furthermore, sloping of the thread angle makes it possible to perform a seizure-free screwing if small gaps between the guiding edge and the thread crests/roots (22 in
Structural gaps (24) provided along the thread guiding edges allow not only to minimize the impact of excess lubricant on the threaded joint operation, but also play a very significant role in the operation of the claimed threaded joint in compression, i.e. when compressive loads are applied to the threaded joint, first loading (elastic deformation) of the end sealing unit (8, 12 in
In the second embodiment of the technical solution claimed by the inventors the trapezoidal tapered buttress threads (3) provided on the male (2) and female (1) members (
In addition to the methods known from the state of the art, this embodiment of the invention allows for improving the radial stiffness of the nipple tip in the sealing region, improving the performance of the end-face seal under compressive loads, and increasing the maximum permissible screwing torque of the threaded joint. The said effects are achieved due to increasing the nipple tip thickness and width of the contact pad of the end-face seal (Htip and Hcollar,
The embodiment of the invention proposed herein also allows for increasing the width of the contact pad of the end-face seal Hcollar, which improves serviceability of the joint under cyclic tension-compression loads.
Preferred embodiments of the thread and end-face seal of the proposed embodiment of the claimed invention are similar to the first embodiment.
Crests of the coupling internal thread are preferably cut at the length Lce (
Particular embodiments of the claimed invention proposed herein are similar to the first embodiment of the claimed invention:
Another third embodiment of the technical solution proposed by the present inventors comprises trapezoidal tapered buttress threads (3 in
It is known from the state of the art that a gently sloping seal provides for the best radial stiffness of the nipple, and also allows for increasing the contact area on the thrust face and contact width in radial direction (Hcollar in
On the other hand, a gently sloping seal is prone to seizing. The inventors of the patent EA005612B1 suppose that the reason for seizing in a gently sloping seal is a long sliding distance required for creation of a radial interference ensuring tightness of the joint. Technical solution proposed by the patent EA005612B1 consists in proceeding to a design with a steep seal having a slope angle with respect to the joint axis greater than 10° while maintaining high radial stiffness and large contact area on the thrust face due to additional modification of the design.
Studies conducted by the present inventors have shown that the risk of seizure can be reduced not only by limiting a screwing path and providing a rapid increase in the contact pressure during assembling the joint, as is typical for metal-to-metal seals with a large taper ratio, but also for the cases where gently sloping seals are used. To this effect it is necessary to limit the level of contact stresses due to smoother distribution of the contact pressure along interacting surfaces with a specified value of the integral pressure, as well as to decrease a general level of stresses in the nipple tip. Besides, thanks to a high radial stiffness of a gently sloping seal it is possible to decrease the level of radial interference required for ensuring the seal tightness, which makes it possible to partially reduce the sliding distance when screwing the joint.
Using a complex seal comprising various interaction portions makes it possible to provide a more uniform (“smooth”) pressure distribution and reduce the pressure peaks in the metal-to-metal seal. In other words, each of the sealing surfaces located on the tubular and coupling members consists of a conical portion and a toroidal portion, wherein a toroidal section provided on the nipple is located proximally to the threaded part, and the toroidal portion provided on the coupling is located distally to the threaded part. As a result, provided that appropriate dimensions have been selected for these portions, upon completion of the joint assembly the metal-to-metal seal 2-3 mm in length (
During further studies the present inventors have found that the tightness margin in the metal-to-metal seal defined by the integral contact pressure does not depend on the shape of the seal, but is determined almost completely by the radial stiffness of the nipple at the location of interacting contact surfaces. The radial stiffness in turn depends on the nipple tip thickness (Htip in
Thus, a gently sloping seal is more preferable in creation of the gas-tight joint with improved efficiency under external pressure, compression, torsion and high combined loads in case of buckling of a downhole string provided that anti-seize properties are ensured. Besides, it is known that a gently sloping seal provides for good tightness under tensioning conditions as the thread compliance has little effect on the tightness margin in a gently sloping seal.
Another important factor to be taken into account in evaluating the tightness of the threaded joint is the negligence of the seal pressing-up effect occurred during axial making up due to the wedge effect created by the thrust face with a negative slope angle (
In contrast, the technical solution proposed by the present inventors allows for increasing the maximum permissible value of the axial making-up, which in turn improves the performance of the threaded joint in compression, under bending and external pressure. For the claimed technical solution the tightness margin can be increased by a factor of 1.5-2 due to axial making-up. Such an increase is accompanied with an appropriate increase in contact stresses, but since this growth occurs substantially step-wise, the increase in contact stresses above the yield point does not lead to problems with seizing in the metal-to-metal seal at the final stage of forced assembly of the joint.
According to the analysis presented, the claimed third embodiment of the invention may be described as follows:
If these conditions are fulfilled, the contact pressure distribution in the proposed seal is the double-humped curve (
Such a pressure distribution guarantees high anti-seize properties of the seal and reusability of the threaded joint, wherein the level of contact pressures, accepted shape of the seal and values of acting stresses in the tubular and coupling members meet the technical problem assigned, i.e. guarantee high stability of the sealing properties of the joint under high-level variable combined loads in the von Mises equivalent.
The threaded pipe joint proposed by the present inventors and provided with radial metal-to-metal sealing surfaces (radial sealing and end-face sealing units) is manufactured industrially using conventional metalworking practices used in production of the tubing and casing pipes (
Examination of the contact zone profile performed along the sealing surfaces showed that due to elastic deformation of the metal in the contact zone a contact of said sealing surfaces in the process of screwing the thread pair takes place over a complex polyline in the “arc+straight line+arc” form (see
The finite-element calculations of the sealing unit behavior when compressive-tensile stresses are applied under conditions of external/internal pressure made during development of the threaded joint proposed by the present inventors have shown that the thickened radial sealing unit proposed by the present inventors (generatrix of the radial sealing surface is higher that the thread root line by the value of δ being equal to at least 0.60÷0.9 mm) allows for ensuring serviceability of the threaded joint along the periphery with no plastic deformation of the end-face sealing member up to loads equivalent to 80% of the pipe yield point because the pipe tip starts entering into plastic deformation condition under loads less than 80% if no thickening of 0.6-0.9 mm is provided.
Analysis of the whole set of all essential features of the proposed technical solution proves that the exclusion of at least one of them makes it impossible to provide the achievable technical result.
Analysis of the prior art shows that no threaded pipe joint comprising features identical to all the essential features of this technical solution is known, which indicates its uncertainty and, therefore, novelty.
The aforementioned proves that the claimed invention meets the “inventive level” criterion because it does not explicitly follow from the state of the art for any person skilled in the art.
Availability of the proposed subject matter is actually realized in implementing the invention, which is an indication of the industrial applicability.
Number | Date | Country | Kind |
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2015135481 | Aug 2015 | RU | national |
Filing Document | Filing Date | Country | Kind |
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PCT/RU16/00492 | 7/27/2016 | WO | 00 |