Information
-
Patent Grant
-
6438933
-
Patent Number
6,438,933
-
Date Filed
Wednesday, March 28, 200123 years ago
-
Date Issued
Tuesday, August 27, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Worrell; Danny
- Hurley; Shaun R
Agents
- Rothwell, Figg, Ernst & Manbeck
-
CPC
-
US Classifications
Field of Search
US
- 028 247
- 028 249
- 028 253
- 028 271
- 028 272
- 057 279
- 057 280
-
International Classifications
-
Abstract
An apparatus and method for threading a yarn onto a draw texturing machine comprising a main frame (20) provided with twisting devices (5) and second heaters (13) and a winding frame (22) provided with winding devices (10) are disposed sandwiching an operator's aisle (21) therebetween. A yarn (Y) leaving the second heater is guided along the operator's aisle to the winding device mounted on the winding frame. The second heater (13) has a yarn threading slit (13a) formed therein, and a guiding pipe (34) having a spiral cross section and yarn disengaging slit (34a) formed therein is disposed adjacent to the yarn threading slit (13a). Along the operator's aisle (21), an extendable yarn guide pipe (41) and a fourth movable yarn feed roller device (7) are disposed. A yarn feed tube (51) provided with a yarn feed nozzle (51a) is disposed between the extended end of the yarn guide pipe (41) and the winding device (10). The apparatus and method of the invention allows an operator to thread the yarn around the operator's aisle without bending.
Description
TECHNICAL FIELD TO WHICH THE INVENTION RELATES
The present invention relates to a threading apparatus and a threading method in a textile machine. More specifically, the present invention relates to a threading apparatus and a threading method by which threading operation from a twisting device to a winding device can be done easily in a textile machine, such as a draw false-twist texturing machine.
BACKGROUND ART
In a false-twist texturing machine or a draw false-twist texturing machine, a yarn supplied from a supply package on a creel is fed by means of a first feed roller, while twists imparted by a twisting device disposed downstream and run back along the yarn are heat set by means of a first heater disposed between the first feed roller and the twisting device, and the yarn is cooled at a stabilizing zone locating downstream of the first heater and is detwisted at the twisting device, and then the yarn is fed by means of a second feed roller and is wounded. In many cases, leaving the second roller, the yarn passes through a second heater and, if desired, through a third feed roller, and it is fed to the winding device.
In such a false-twist texturing machine or a draw false-twist texturing machine, known is a textile machine comprising: a main frame provided with twisting devices and second heaters; a winding frame provided with winding devices facing and spacing from the main frame; and an operator's aisle disposed between the main frame and the winding frame. The yarn leaving the second heater passes beneath the operator's aisle and is fed to the winding device.
When such a construction as described above wherein an operator's aisle is disposed between the main frame and the winding frame is used, a so called individual doffing mechanism by which doffing operation from the winding parts of the winding frame is done for individual spindles can be readily disposed, and thus, while the threading operation can be done at the side facing the operator's aisle, the fully wound packages can be doffed from the side opposite to the operator's aisle.
Further, when the first heater is a heater which can be heated to a high temperature higher than 400° C., since the heater length of the first heater can be relatively shortened, the yarn passage in the heating zone can be brought into a condition like a straight line by the application of such a separate construction of the main frame and the winding frame, and run back of twists imparted by the twisting device can be done effectively, and thus, quality of the false-twist textured yarn which will be obtained can be good.
In addition, when the second heater is a heater which can be heated to a high temperature between 250 and 600° C., all of the twisting device, the feed rollers, and the second heater can be disposed in such a region that they can be serviced by an operator standing at the operator's aisle, and the winding devices on the winding frame can also be located in such a region that they can be serviced by an operator standing at the operator's aisle, and thus, the operator can readily perform operations, such as a threading operation without using a step.
As described above, many advantages can be achieved by the arrangement wherein the main frame is provided with the twisting devices and second heaters, the winding frame is provided with the winding devices, and the operator's aisle is disposed between the frames. However, the most serious problem inherent to this arrangement is that the operator has to bend for threading operation since the yarn from the main frame to the winding frame passes beneath the floor disposed at the operator's aisle.
Taking the problem inherent to such a conventional apparatus into consideration, it is an object of the present invention to provide an apparatus and method for threading a yarn onto a textile machine, especially false-twist texturing machine or draw false-twist texturing machine, by which an operator can perform threading operation around the operator's aisle without bending.
It is another object of the present invention to provide a threading apparatus by which threading operation onto a second heater heated at a temperature of between
250
and 600° C. without encountering any substantial problems.
Further, it is a still other object of the present invention to provide a threading apparatus by which threading operation onto a winding device can be done very easily.
DISCLOSURE OF THE INVENTION
According to the present invention, the above-described objects are achieved by a yarn threading apparatus in a textile machine comprising:
a main frame provided with twisting devices and heaters disposed downstream of the twisting devices; and
a winding frame facing the main frame sandwiching an operator's aisle therebetween and provided with winding devices, whereby a yarn leaving the heater disposed on the main frame is guided along the operator's aisle to the winding device disposed on the winding frame, characterized in that
a yarn guide pipe is disposed extendably and retractably along the operator's aisle,
a yarn feed roller device is so disposed that it locates at the yarn feeding position when the yarn guide is retracted and that it moves to a stand-by position when the guide pipe is extended, and
a yarn feed tube provided with a yarn feed nozzle is disposed between the extended end of the yarn guide pipe and the winding device.
Further, the present invention achieves the objects by a yarn threading apparatus in a textile machine comprising:
a main frame provided with twisting devices and heaters disposed downstream of the twisting devices; and
a winding frame facing the main frame sandwiching an operator's aisle therebetween and provided with winding devices, whereby a yarn leaving the heater disposed on the main frame is guided beneath the operator's aisle to the winding device disposed on the winding frame, characterized in that
the heater is provided with a yarn threading slit extending along a yarn passage, and
a guide member which is engageable with and disengageable from the yarn prior to being threaded into the heater is disposed adjacent to the yarn threading slit, whereby while the yarn is guided from the guide member to the winding device passing beneath the operator's aisle, the yarn is disengaged from the guide member and is threaded into the heater through the yarn threading slit.
In this occasion, it is preferred that the guide member is a pipe with a spiral cross section which is disposed adjacent to the heater and which is provided with a yarn removing slit extending along the yarn passage.
Further, the present invention achieves the above-described objects by a yarn threading apparatus in a textile machine comprising:
a main frame provided with twisting devices and heaters disposed downstream of the twisting devices; and
a winding frame facing the main frame sandwiching an operator's aisle therebetween and provided with winding devices, whereby a yarn leaving the heater disposed on the main frame is guided along the operator's aisle to the winding device disposed on the winding frame,
characterized in that
the heater is provided with a yarn threading slit extending along a yarn passage,
a guide pipe member with a spiral cross section and provided with a yarn removing slit extending along the yarn passage is disposed adjacent to the yarn threading slit, and the member is engageable with and disengageable from the yarn prior to being threaded into the heater,
a yarn guide pipe is disposed extendably and retractably along the operator's aisle,
a yarn feed roller device is so disposed that it locates at the yarn feeding position when the yarn guide is retracted and that it moves to a stand-by position when the guide pipe is extended, and
a yarn feed tube provided with a yarn feed nozzle is disposed between the extended end of the yarn guide pipe and the winding device.
In this occasion, it is preferred that the heater is a non-contact type high temperature heater which is capable of being heated at a temperature between 250 and 600° C.
Further, the present invention provide a yarn threading apparatus in a textile machine comprising:
a winding device and a threading device disposed in front of the winding device, characterized in that the threading device comprising:
a yarn feed tube provided with a yarn feed nozzle;
a guide member extending between a front end of the yarn feed tube and a position in front of the winding device; and
a yarn guide bar locating between the guide member and the winding device and extending in a traversing direction of the winding device, and
the guide member is provided with:
a bottom surface which extends from the front end of the yarn feed tube and an end of which opposite to the yarn feed tube is smoothly curved toward the winding device over the guide bar; and
side walls projecting from both sides of the bottom surface towards the winding device.
The present invention may be a yarn threading apparatus in a textile machine comprising:
a main frame provided with twisting devices and heaters disposed downstream of the twisting devices, and threading devices disposed in front of the winding devices; and
a winding frame facing the main frame sandwiching an operator's aisle therebetween and provided with winding devices, whereby a yarn leaving the heater disposed on the main frame is guided along the operator's aisle to the winding device disposed on the winding frame,
characterized in that
the heater is provided with a yarn threading slit extending along a yarn passage,
a guide pipe member with a spiral cross section and provided with a yarn removing slit extending along the yarn passage is disposed adjacent to the yarn threading slit, and the member is engageable with and disengageable from the yarn prior to being threaded into the heater,
a yarn guide pipe is disposed extendably and retractably along the operator's aisle,
a yarn feed roller device is so disposed that it locates at the yarn feeding position when the yarn guide pipe is retracted and that it moves to a stand-by position when the guide pipe is extended, and
a yarn feed tube provided with a yarn feed nozzle is disposed between the extended end of the yarn guide pipe and the winding device, and
the threading device comprises:
a yarn feed tube provided with a yarn feed nozzle;
a guide member extending between a front end of the yarn feed tube and a position in front of the winding device; and
a yarn guide bar locating between the guide member and the winding device and extending in a traversing direction of the winding device, and the guide member being provided with:
a bottom surface which extends from the front end of the yarn feed tube and an end of which opposite to the yarn feed tube is smoothly curved toward the winding device over the guide bar; and
side walls projecting from both sides of the bottom surface towards the winding device.
In this occasion, it is preferred that the height of the side walls of the guide member increases from the front end of the yarn feed tube to another end opposite to the yarn feed tube so that yarn feed air jetted from the front end of the yarn feed tube via the yarn feed nozzle diverges as it moves away from the yarn feed tube so as to smoothly transfer the yarn.
It is also preferred that the front end of the yarn feed tube locates at a fulcrum of traverse motion of the winding device so that the traverse motion of the yarn which has been threaded is not disturbed.
Further, it is preferred that a suction device is disposed between the guide bar and the winding device so as to ensure the threading operation.
The present invention may be a yarn threading apparatus in a textile machine comprising:
a main frame provided with twisting devices and yarn feed rollers disposed downstream of the twisting devices; and
a winding frame facing the main frame sandwiching an operator's aisle therebetween and provided with winding devices, whereby a yarn travels beneath the operator's aisle,
characterized in that
a guide pipe provided with a yarn feed nozzle is disposed along the operator's aisle, and a yarn feed tube provided with a yarn nozzle is disposed between an end of the guide pipe near the winding frame to the winding device, so that the yarn from the main frame is threaded onto the winding device.
In this occasion, it is preferred that the main frame has heaters mounted below the feed rollers, the heater is provided with a yarn threading slit extending along a yarn passage, and a guide member which is engageable with and disengageable from the yarn prior to being threaded into the heater is disposed adjacent to the yarn threading slit, and the guide member is provided with a slit through which the yarn is disengaged from the guide member so as to be threaded into the heater.
Further, the present invention provides a method for threading a yarn on a textile machine comprising:
a main frame provided with twisting devices and heaters disposed downstream of the twisting devices; and
a winding frame facing the main frame sandwiching an operator's aisle therebetween and provided with winding devices, whereby a yarn leaving the heater disposed on the main frame is guided along the operator's aisle to the winding device disposed on the winding frame,
the heater is provided with a yarn threading slit extending along a yarn passage,
a guide pipe member having a spiral cross section and provided with a yarn removing slit extending along the yarn passage, which member is engageable with and disengageable from the yarn prior to being threaded into the heater is disposed adjacent to the yarn threading slit,
a yarn guide pipe is disposed extendably and retractably along the operator's aisle,
a yarn feed roller device is so disposed that it locates at the yarn feeding position when the yarn guide is retracted and that it moves to a stand-by position when the guide pipe is extended, and
a yarn feed pipe provided with a yarn feed nozzle is disposed between the extended end of the yarn guide pipe and the winding device, characterized in that
a yarn end is positioned at the entrance of the guide pipe member, and
the yarn is guided by means of effect of the yarn feed nozzle from the guide pipe member to the winding device through the guide pipe,
then, the yarn is disengaged from the guide pipe member through the yarn removing slit, and
the thus disengaged yarn is threaded into the heater through the yarn threading slit.
It has been conventionally and partially done to thread a yarn into a heater formed in a completely tubular shape by means of a suction, for example, U.S. Pat. No. 3,999,360. However, when a yarn is threaded in such a heater with a completely tubular shape, if the threading operation is performed under the condition wherein the yarn is not forwarded while the heater is heated to a high temperature, yarn breakage occurs readily and threading operation fails. Accordingly, threading operation onto such a conventionally known heater having tubular shape can be carried out only when the temperature of the heater is relatively low.
Conventionally, a threading apparatus using suction has been known, for example French Patent Application Laid-open No. 2,695,631. However, such an apparatus has not been used to thread a yarn beneath the threading aisle formed between the main frame and the winding frame.
BRIEF DESCRIPTION OF THE DRAWINGS
Some embodiments of the present invention will now be explained in detail with reference to the attached drawings, wherein:
FIG. 1
is a diagrammatical elevation showing a half part of an embodiment of the draw false-twist texturing machine according to the present invention, and this draw false-twist texturing machine has heater devices, i.e., second heaters
13
, for heat-treating a thermo-plastic synthetic yarn threading devices and so on mounted thereon, and the method for threading onto the draw false-twist texturing machine according to the present invention can be carried out therein;
FIG. 2
is a diagrammatical elevation showing the lower part of the draw false-twist texturing machine illustrated in
FIG. 1
;
FIG. 3
is a side view of an embodiment of a heat treating device, i.e., the second heater, according to the present invention;
FIG. 4
shows the embodiment of the heat treating device, i.e., the second heater, according to the present invention, wherein (a) is a plan view, (b) is a cross sectional view taken along line B—B in
FIG. 3
, and (c) is an enlarged plan view of a yarn guide pipe member;
FIG. 5
is an enlarged elevation showing the lower part of the draw false-twist texturing machine illustrated in
FIG. 1
;
FIG. 6
is a detailed view of
FIG. 2
;
FIG. 7
is a cross sectional view of a yarn guide pipe;
FIG. 8
is a perspective view illustrating threading steps into a guide pipe member;
FIG. 9
shows a threading device for threading onto a winding device located on the lower stage, wherein (a) is a cross sectional view, and (b) is a cross sectional view taken along line A—A ; and
FIG. 10
is an elevation of the winding frame.
BEST MODE FOR CARRYING OUT THE INVENTION
FIG. 1
is a diagrammatical elevation showing a half part of an embodiment of the draw false-twist texturing machine according to the present invention, and at the right portion of
FIG. 1
, a main frame
20
having twisting devices
5
and second heaters
13
mounted thereon is illustrated, and a winding frame
22
having a plurality of winding devices
10
in a vertically multi-stages, three stages in this embodiment, is disposed spacing from the main frame
20
, and an operator's aisle
21
is formed between the main frame and the winding frame
22
. A creel frame
23
having a plurality of supply packages
1
mounted thereon is disposed at the left of the winding frame
22
.
The winding frame
22
has first yarn feed roller devices
2
, each comprising a pair of rollers
2
a
and
2
b
, mounted at the upper portion thereof. First heaters
3
inclined over the operator's aisle
21
formed between the main frame
20
and the winding frame
22
, and stabilizing tracks
4
are disposed downstream of the first heaters
3
.
The main frame
20
has second yarn feed roller devices
6
, each comprising a pair of rollers
6
a
and
6
b
, mounted thereon between the twisting devices
5
and the second heaters
13
. The first yarn feed roller device
2
and the second yarn feed roller device
6
are so set that they have peripheral speeds at a predetermined ratio therebetween, and a yarn Y is drawn at the predetermined ratio between the first yarn feed roller device
2
and the second yarn feed roller device
6
.
The twisting device
5
mounted on the main frame
20
may be a conventionally known twisting device, such as of a friction belt type, a friction disk type, or a false-twisting spindle type, and impart twists to the yarn Y. In this embodiment, a third feed roller device
6
′ comprising a pair of rollers
6
′
a
and
6
′
b
is also disposed below the second feed roller device
6
, however, if it is not required, the third feed roller device may be omitted.
Beneath the operator's aisle
21
formed between the main frame
20
and the winding frame
22
, a fourth feed roller device
7
comprising a pair of rollers
7
a
and
7
b
(
FIG. 2
) is disposed.
The winding device
10
mounted on the winding frame
22
comprises: a traverse device
8
which comprises a fulcrum of the traverse motion and a traverse guide and which traverse a yarn Y to and fro; a bobbin holder onto which a yarn winding bobbin is inserted; and a friction roller
9
which is pressed to the bobbin or the yarn wound on the bobbin. Each winding device
10
is provided with an individual doffing device
60
for doffing a wound package. Accordingly, a fully wound package is automatically doffed at each operating station, and is transferred to a side opposite to the operator's aisle, and then an empty bobbin is donned onto the bobbin holder.
Under normal operating conditions, a yarn Y is withdrawn by means of the first yarn feed roller device
2
from a supply package
1
mounted on the creel frame
23
, and while the yarn Y is drawn at a predetermined draw ratio between the first and second yarn feed devices
2
and
6
, twists are imparted to the yarn Y by the twisting device
5
. The draw false-twist texturing machine according to the present invention may be of a type wherein a yarn may be false-twisted after it is drawn in stead of a type wherein a yarn is simultaneously drawn and false-twisted.
Twists imparted to the yarn Y by means of the twisting device
5
run back along the yarn Y towards the first yarn feed device
2
. The twists run back along the yarn Y are heat set at the first heater
3
, and the yarn Y is cooled at the stabilizing track
4
disposed downstream of the first heater
3
.
Thus, between the first yarn feed roller device
2
and the second yarn feed roller device
6
, false-twists are imparted to the yarn Y upstream of the twisting device
5
, and the yarn Y which has been fully cooled at the stabilizing track
4
enters into the twisting device
5
. The yarn Y leaving the twisting device
5
is detwisted, and crimps of the yarn Y are adjusted at the second heater
13
disposed below the twisting device
5
. The yarn Y is forwarded from the second feed roller device
6
under the operator's aisle
21
, and then it is fed to the winding device
10
mounted on the winding frame
22
through the fourth yarn feed roller device
7
.
At the winding device
10
, the yarn Y is wound on the bobbin to form a package, the fully wound package at each winding station is automatically doffed by means of the individual doffing apparatus
60
, and then an empty bobbin is donned
The second heater
13
according to the present invention and the threading device for threading therein will now be explained. The second heater
13
according to the present invention is a non-contact type high temperature heater which can be heated to a temperature of between 250 and 600° C. No-contact type means that a yarn does not substantially contact with the wall while it runs therein, however, if it is required, yarn guides may be disposed at a predetermined pitch.
FIGS. 3 and 4
show an embodiment of the second heater
13
, wherein
FIG. 3
is a side view of the second heater, FIG.
4
(
a
) is a plan view of the second heater illustrated in
FIG. 3
, FIG.
4
(
b
) is a cross sectional view taken along line B—B in
FIG. 3
, and FIG.
4
(
c
) is an enlarged plan view of a yarn guide pipe member
34
.
In the non-contact type high temperature second heater
13
of this embodiment, two yarns Y are heated, and as illustrated in FIG.
4
(
b
), a heater block
13
c
which is heated by sheath heaters
13
b
has two yarn passages and threading slits
13
a
extending along the yarn running direction and formed between the yarn passages and outside. Further, as illustrated in FIG.
4
(
a
), the second heater
13
has at the top surface thereof an upper yarn guide plate
13
e
having guide grooves
13
formed at positions corresponding to the threading slits
13
a
. Thus, a yarn Y can be threaded onto the second heater
13
through the threading slit
13
a.
When a yarn Y which is not in a running condition is threaded onto the second heater
13
which is heated at a high temperature, yarn breakage may easily occur since the second heater is heated at an extremely high temperature. Thus, it is necessary to thread onto the high temperature second heater
13
after the yarn reaches a predetermined speed. For such purpose, the high temperature second heater
13
of this embodiment has threading slit
13
a.
A guide member
33
which guides a yarn Y upon threading operation is disposed adjacent to the threading slit
13
a
of the second heater
13
. The guide member
33
of this embodiment is a guide pipe member
34
which has a spiral cross section as illustrated in FIG.
4
(
c
), and a part of the guide pipe member
34
formed in a spiral cross section forms a slit
34
a
for removing the yarn Y therethrough. The directions of a pair of spirals are opposite , i.e., one in a clock-wise and the other in a counter-clockwise, and the yarn removing slits
34
are facing the center of the yarn passages formed by a pair of the guide members
34
. The yarn removing slit
34
a
extends along a yarn passage.
At a position downstream of the heat treating apparatus, i.e., the second heater
13
, disposed is a member which engages with the yarn Y running inside of the guide pipe member
34
so as to disengage the yarn Y from the guide pipe member
34
through the yarn removing slit
34
a
, and which then threads the yarn Y onto the heat treating apparatus, i.e., the second heater
13
, through the threading slit
13
a.
More specifically, as illustrated in
FIG. 5
, a yarn removing lever
36
is disposed swingably about a pin
36
a
at a position downstream of the second heater
13
, the yarn removing lever
36
is swung about the pin
36
a
by means of a pneumatic cylinder
35
. Accordingly, a yarn guide
36
b
attached at an end of the yarn removing lever
36
opposite to the pin
36
a
engages with the yarn Y running inside of the guide pipe member
34
and it pushes the yarn Y to the outside through the yarn removing slit
34
a
while it holds the yarn Y at the hooked portion thereof. Then, the yarn guide
36
b
of the yarn removing lever
36
threads the yarn into the second heater
13
. An outlet guide
13
f
disposed at the outlet portion of the second heater
13
has a hole
13
g
formed in a spade shape as illustrated in FIG.
5
. The yarn Y which has been pushed out from the yarn guide member
34
due to the swinging operation of the yarn guide
36
b
is moved from the central portion of the spade shaped hole
13
g
to either one of the side portions of the spade shaped hole
13
g
as the yarn guide
36
b
swings to a position illustrated by a broken line. Thereafter, the yarn guide
36
b
returns to the original position. As a result, the yarn Y is held within the spade shaped hole
13
g
due to tension in the yarn Y.
As illustrated in
FIG. 2
, a yarn guide pipe
41
is disposed beneath the operator's aisle
21
formed between the main frame
20
and the winding frame
22
. The yarn guide pipe
41
has a yarn feed nozzle
41
b
mounted at the base portion, i.e., the right portion in
FIGS. 1
,
2
and
6
, thereof, and a front end of the yarn guide pipe
41
is formed in a double tube. The yarn feed nozzle
41
b
may be of a conventionally known suction type. The front part
41
a
of the double tube can be extended and retracted by means of an actuator
43
(see
FIG. 7
) such as a pneumatic cylinder which surrounds the front part
41
a
. Although under the normal operational conditions, the length of the yarn guide
41
is that between the main frame
20
and a position near the fourth yarn feed roller device
7
, under the threading operational conditions, the front end
41
a
locating near the fourth yarn feed roller device
7
can be extended over the position where the fourth yarn feed roller device
7
is disposed toward a position near the entrance of the winding frame
22
.
A pressing roller
7
a
of the fourth yarn feed roller
7
locates at a position illustrated in a solid line in
FIG. 2
under the normal operational conditions, however, under the threading operational conditions, since the yarn guide pipe
41
extends, the pressing roller
7
a
of the fourth yarn feed roller
7
moves to a stand-by position illustrated by a broken line in
FIG. 2
so that it does not disturb the extension.
More specifically, as illustrated in
FIGS. 2 and 6
, an arm
45
having the pressing roller
7
a
of the fourth yarn feed roller device
7
rotatably mounted thereon is swingably pivoted around a pin
45
a
, and the pressing roller mounting arm
45
is connected by means of a pin to a rod
42
a
of an actuator
42
(see
FIG. 6
) which operates substantially in synchronism with the above-described actuator
43
(see
FIG. 7
) for operating the yarn guide pipe
41
. Because of this construction, the movement to the stand-by position and returning movement from the stand-by position to the original position of the pressing roller
7
a
of the fourth yarn feed roller device
7
a
are performed by the actuators
42
and
43
simultaneous with and synchronism with the extension and retraction of the yarn guide pipe
41
.
Further, yarn feed tube
51
provided with a yarn feed nozzle
51
a
mounted therein is disposed between the lower portion of the winding frame
22
to the winding device
10
. The yarn feed nozzle
51
a
may be of a conventionally known suction type. The yarn feed tube
51
is a part of the threading device for threading a yarn onto the winding device
10
. The threading device for threading a yarn Y onto the winding device
10
will now be explained with reference to
FIGS. 9 and 10
.
As illustrated in
FIGS. 1 and 2
, the winding frame
22
has winding devices
10
vertically disposed in three stages. As illustrated in
FIG. 10
, wherein suffix
1
denotes the lower stage, suffix
2
denotes the middle stage and suffix
3
denotes the upper stage, three yarn feed nozzles
51
a
which individually forward the yarns Y to the winding devices
10
disposed on the corresponding stages are disposed in parallel on a substantially horizontal line at a lower position of the winding device
10
disposed on the lower stage. Among the three yarn feed nozzles
51
a
, the yarn feed nozzle
51
a
2
which is disposed at the left in
FIG. 10
forwards the yarn Y to the winding device
102
disposed on the middle stage, the yarn feed nozzle
51
a
1
which is disposed at the center forwards the yarn Y to the winding device
10
1
disposed on the lower stage, and the yarn feed nozzle
51
a
3
which is disposed at the right forwards the yarn Y to the winding device
10
3
disposed on the upper stage. The yarn feed tubes
51
(
51
1
,
51
2
and
51
3
) extend from the corresponding yarn feed nozzles
51
a
(
51
a
1
,
51
a
2
and
51
a
3
) to the lower positions in front of the corresponding winding devices
10
(
10
1
,
10
2
and
10
3
). The front ends
51
b
(
51
b
1
,
51
b
2
and
51
b
3
) of the yarn feed tubes
51
(
51
1
,
51
2
and
51
3
) are positioned at the fulcrums of the corresponding traverse devices
8
of the winding devices
10
so that the traverse motion of the yarn after threading operation is controlled.
FIG. 9
shows a threading device for threading onto a winding device
10
located on the lower stage. A guide member
61
extends between the front end
51
b
of the yarn feed tube
51
and a position in front of the winding device
10
. Further, a yarn guide bar
62
extends in a traversing direction, i.e., a direction perpendicular to the sheet on which
FIG. 9
is drawn and a direction parallel to the sheet on which
FIG. 9
is drawn, of the traverse device
8
of the winding device
10
at a position between the guide member
61
and the winding device
10
.
In
FIG. 9
, the guide member
61
is provided with a bottom surface
61
a
and side walls
61
b
projecting from the sides of the bottom surface
61
a
. The bottom surface
61
a
is upwardly inclined substantially along a straight line from the front end
51
b
of the yarn feed tube
51
to the right of the yarn guide bar
62
, and an end
61
c
, i.e., the upper end in
FIG. 9
, opposite to the end facing the yarn feed tube
51
and extending across the yarn guide bar
62
is smoothly curved along an arc towards the winding device
10
, and its end
61
d arrives at the left of the yarn guide bar
62
, and thus, the bottom surface
61
a
as a whole provides a reverse J-shaped cross section. The side walls
61
b
project from the sides of the bottom surface
61
a
toward the winding device
10
. Thus, the guide member
61
has a U-shaped cross section as illustrated in FIG.
9
(
b
). The height of the side walls
61
b
of the guide member
61
increases from the end
51
b
facing the yarn feed nozzle
51
a
of the yarn feed tube
51
to the other end
61
c
opposite to the yarn feed tube
51
, and thus, yarn feed air jetted from the front end of the yarn feed tube
51
through the yarn feed nozzle
51
a
gradually diverges as it moves away from the yarn feed tube
51
, and the yarn Y is smoothly transferred without causing flying out. A suction device
63
is disposed in such a manner that the suction mouth
63
a
thereof is located at a position between the guide bar
62
and the winding device
10
and substantially on an extension of the bottom surface of the guide member
61
. The suction device
63
may be of a conventionally known type.
In
FIG. 6
, an oil applicator roll
53
is disposed between the fourth yarn feed roller device
7
and the lower end of the yarn feed tube
51
, and a yarn pressing guide
54
presses a yarn Y on the oil applicator roller
53
. The yarn pressing guide
54
is urged to the oil applicator roller
53
as illustrated by a solid line in
FIG. 6
by means of a spring
54
a
under the normal conditions, and when the front end
41
a
of the yarn guide pipe
41
extends, as illustrated by a dot-and-dash line in
FIG. 6
, it is lifted.
The threading operation in the above-described embodiment will now be explained. Prior to the threading operation, as illustrated by a broken line in
FIG. 2
, the yarn guide pipe
41
disposed beneath the operator's aisle
21
is extended, and the fourth yarn feed roller device
7
is moved to the stand-by position. Accordingly, the yarn guide pipe
41
and the yarn feed tube
51
form a series of substantially continued passage.
Under the conditions, upon threading, the yarn Y withdrawn form the supply package
1
, which is mounted on the creel frame
23
illustrated in
FIG. 1
, is guided to a position above the yarn guide pipe member
34
, which is disposed adjacent to the yarn threading slit
13
a
of the second heater
13
, without passing it through the first heater
3
or the twisting device
5
as illustrated by a broken line in FIG.
2
. Under the conditions, as illustrated in
FIG. 8
, the yarn Y is jetted into the guide pipe
34
from the above thereof together with compressed air by means of an air nozzle
50
. The end of the yarn Y passing through the guide pipe member
34
arrives at the entrance of the yarn guide pipe
41
, and the yarn Y passes through the yarn guide pipe
41
by means of the yarn feed nozzle
41
a
to the entrance of the yarn feed tube
51
, and then the yarn Y is transferred due to the effect of the yarn feed nozzle
51
a
of the yarn feed tube
51
to the winding device
10
and is threaded thereonto as described later (see the broken line in FIG.
2
).
The threading steps after threading onto the yarn guide pipe member
34
will now be explained. Under the conditions, wherein threading onto the yarn guide pipe member
34
disposed adjacent to the second heater
13
has been completed, an operator threads the yarns Y, which are connected between the supply packages
1
mounted on the creel frame
23
and the yarn guide pipe members
34
, one by one onto the first heaters
3
and the twisting devices
5
by means of a threading tool (see FIG.
1
).
Under the conditions wherein threading onto the first heater
3
and the twisting device
5
has been completed, the pneumatic cylinder
35
(
FIGS. 3 and 5
) disposed downstream of the second heater
13
is actuated so that the yarn Y is disengaged from the guide pipe member
34
through the yarn removing slit
34
a
. The disengaged yarn Y is threaded into the second heater
13
through the yarn threading slit
13
a
of the second heater
13
(see FIG.
6
). Since the yarn Y which is being transferred to the winding device
10
is threaded into the second heater
13
, the yarn can readily be threaded into the second heater
13
without causing yarn breakage. In the first heater
3
, which may be a high temperature second heater
13
, the yarn Y is threaded while it is being travelled as described above, the threading operation can be smoothly done without causing yarn breakage.
Then, the yarn Y, which has left the second heater
13
, passes through the extended yarn guide pipe
41
(FIGS.
2
and
6
), and it is fed to the guide member
61
together with compressed air through the yarn feed tube
51
, which is provided with the yarn feed nozzle
51
a
and which is mounted on the winding frame
22
. The yarn Y is guided together with compressed air along the bottom surface
61
a
of the guide member
61
which has a reverse J-shaped cross section, and it is guided along the smooth curve formed at the front end
61
c
(the upper end in FIG.
9
), opposite to the yarn feed tube
51
, over a position above the guide bar
62
to a position beside the winding device
10
. In this occasion, since the height of the side walls
61
b
of the guide member
61
increases from the end near the yarn feed tube
51
to the front end opposite to the yarn feed tube
51
, yarn feeding air jetted from the end of the yarn feed tube
51
through the yarn feed nozzle
51
a
diverges gradually as it moves away from the yarn feed tube
51
, and the yarn Y is smoothly transferred without causing flying out from the yarn guide member
61
. The yarn Y is caught by the suction mouth
63
a
of the suction device
63
which is disposed between the guide bar
62
and the winding device
10
. When the yarn Y caught by the suction device
63
is threaded automatically or manually onto the winding device
10
, the yarn Y is traversed by means of the traverse device
8
, wherein, as illustrated by a fan shape in
FIG. 10
, the front end
51
b
of the yarn feed tube
51
is a fulcrum of the traverse motion and the yarn Y is traversed to and fro along the guide bar
62
, and the yarn Y is wound up through the friction roller
9
.
Thereafter, the actuators
42
and
43
retract the yarn guide pipe
41
and at the same time urge the pressing roller
7
a
of the fourth yarn feed roller device
7
to the roller
7
b
disposed on the fixed portion, and then, normal operation starts.
In the above-described explanation, after a yarn is threaded onto the second heater
13
, it is threaded onto the winding device
10
so that a yarn under normal conditions is wound onto a bobbin. However, in some cases, prior to the threading onto the second heater
13
, a yarn may be threaded onto the winding device
10
.
Further, in the above-described explanation, the yarn guide pipe
41
is disposed beneath the operator's aisle
21
. According to the present invention, since a yarn leaving the yarn guide pipe
34
is guided into the yarn guide pipe
41
, the travel of the yarn is not disturbed if the yarn guide pipe
41
is disposed along the operator's aisle
21
at a position near its floor. Accordingly, the yarn guide pipe is not required to be disposed beneath the operator's aisle
21
. However, it is preferred that the yarn guide pipe is disposed beneath the operator's aisle
21
so that walk of an operator on the operator's aisle
21
becomes easier.
INDUSTRIAL UTILITY
According to the present invention, an operator can readily thread a yarn without bending upon threading operation from the second feed roller device
6
to the winding device
10
, and operational efficiency of the operator is extremely enhanced, and further, time required for threading operation can be shortened due to enhancement of the operational efficiency, and amount of waste yarn can be reduced.
Further, the present invention provide a threading apparatus by which threading operation onto a second heater heated at a temperature between 250 and 600° C. without encountering any substantial problems, and working environment of an operator is improved.
Still further, according to the present invention, a threading apparatus is provided by which threading operation onto a winding device can be done very easily.
Claims
- 1. A yarn threading apparatus in a textile machine comprising:a main frame provided with twisting devices and heaters disposed downstream of said twisting devices; and a winding frame facing said main frame sandwiching an operator's aisle therebetween and provided with winding devices, whereby a yarn leaving the heater disposed on said main frame is guided along said operator's aisle to the winding device disposed on said winding frame, characterized in thata yarn guide pipe is disposed extendably and retractably along said operator's aisle, a yarn feed roller device is so disposed that it locates at the yarn feeding position when said yarn guide is retracted and that it moves to a stand-by position when said guide pipe is extended, and a yarn feed tube provided with a yarn feed nozzle is disposed between the extended end of said yarn guide pipe and said winding device.
- 2. A yarn threading apparatus according to claim 1, characterized in that said heater is a non-contact type high temperature heater which is capable of being heated at a temperature between 250 and 600° C.
- 3. A yarn threading apparatus in a textile machine comprising:a main frame provided with twisting devices and heaters disposed downstream of said twisting devices; and a winding frame facing said main frame sandwiching an operator's aisle therebetween and provided with winding devices, whereby a yarn leaving the heater disposed on said main frame is guided beneath said operator's aisle to the winding device disposed on said winding frame, characterized in thatsaid heater is provided with yarn threading slit extending along a yarn passage, and a guide member which is engageable with and disengageable from said yarn prior to being threaded into said heater is disposed adjacent to said yarn threading slit, whereby while the yarn is guided from said guide member to said winding device passing beneath said operator's aisle, said yarn is disengaged from said guide member and is threaded into said heater through said yarn threading slit.
- 4. A yarn threading apparatus according to claim 3, characterized in that said guide member is a pipe with a spiral cross section which is disposed adjacent to said heater and which is provided with a yarn removing slit extending along the yarn passage.
- 5. A yarn threading apparatus in a textile machine comprising:a main frame provided with twisting devices and heaters disposed downstream of said twisting devices; and a winding frame facing said main frame sandwiching an operator's aisle therebetween and provided with winding devices, whereby a yarn leaving the heater disposed on said main frame is guided along said operator's aisle to the winding device disposed on said winding frame, characterized in thatsaid heater is provided with a yarn threading slit extending along a yarn passage, a guide pipe member with a spiral cross section and provided with a yarn removing slit extending along the yarn passage is disposed adjacent to said yarn threading slit, and said member is engageable with and disengageable from said yarn prior to being threaded into said heater, a yarn guide pipe is disposed extendably and retractably along said operator's aisle, a yarn feed roller device is so disposed that it locates at the yarn feeding position when said yarn guide is retracted and that it moves to a stand-by position when said guide pipe is extended, and a yarn feed tube provided with a yarn feed nozzle is disposed between the extended end of said yarn guide pipe and said winding device.
- 6. A yarn threading apparatus according to claim 5, characterized in that a member is disposed downstream of said heater which member engages with the yarn running inside of said guide pipe member, which member disengages said yarn from said guide pipe member through said yarn removing slit and which member threads said yarn into said heater through said yarn threading slit.
- 7. A yarn threading apparatus according to claim 1 or 4, characterized in that said yarn guide pipe is provided with a yarn feed nozzle.
- 8. A yarn threading apparatus in a textile machine comprising:a winding device and a threading device disposed in front of said winding device, characterized in that said threading device comprises:a yarn feed tube provided with a yarn feed nozzle; a guide member extending between a front end of said yarn feed tube and a position in front of said winding device; and a yarn guide bar locating between said guide member and said winding device and extending in a traversing direction of said winding device, and said guide member is provided with: a bottom surface which extends from said front end of said yarn feed tube and an end of which opposite to said yarn feed tube is smoothly curved toward said winding device over said guide bar; and side walls projecting from both sides of said bottom surface towards said winding device, wherein the height of said side walls of said guide member increases from said front end of said yarn feed tube to another end opposite to said yarn feed tube.
- 9. A yarn threading apparatus according to claim 8, characterized in that said front end of said yarn feed tube locates at a fulcrum of traverse motion of said winding tube.
- 10. A yarn threading apparatus according to claim 8, characterized in that a suction device is disposed between said guide bar and said winding device.
- 11. A yarn threading apparatus in a textile machine comprising:a main frame provided with twisting devices and heaters disposed downstream of said twisting devices; and a winding frame facing said main frame sandwiching an operator's aisle therebetween and provided with winding devices and threading devices disposed in front of said winding devices, whereby a yarn leaving the heater disposed on said main frame is guided along said operator's aisle to said winding device disposed on said winding frame, characterized in thatsaid heater is provided with a yarn threading slit extending along a yarn passage, a guide pipe member with a spiral cross section and provided with a yarn removing slit extending along the yarn passage is disposed adjacent to said yarn threading slit, and said member is engageable with and disengageable from said yarn prior to being threaded into said heater, a yarn guide pipe is disposed extendably and retractably along said operator's aisle, a yarn feed roller device is so disposed that it locates at the yarn feeding position when said yarn guide pipe is retracted and that it moves to a stand-by position when said guide pipe is extended, and a yarn feed tube provided with a yarn feed nozzle is disposed between the extended end of said yarn guide pipe and said winding device, and said threading device comprises: a yarn feed pipe provided with a yarn feed nozzle; a guide member extending between a front end of said yarn feed tube and a position in front of said winding device; and a yarn guide bar locating between said guide member and said winding device and extending in a traversing direction of said winding device, and said guide member being provided with: a bottom surface which extends from said front end of said yarn feed tube and an end of which opposite to said yarn feed tube is smoothly curved toward said winding device over said guide bar; and side walls projecting from both sides of said bottom surface towards said winding device.
- 12. A yarn threading apparatus according to claim 11, characterized in that the height of said side walls of said guide member increases from said front end of said yarn feed tube to another end opposite to said yarn feed tube.
- 13. A yarn threading apparatus in a textile machine comprising:a main frame provided with twisting devices and yarn feed rollers disposed downstream of said twisting devices; and a winding frame facing said main frame sandwiching an operator's aisle therebetween and provided with winding devices, whereby a yarn travels beneath said operator's aisle, characterized in thatsaid main frame has heaters mounted below said feed rollers, characterized in that the heater is provided with yarn threading slit extending along a yarn passage, and a guide member which is engageable with and disengageable from said yarn prior to being threaded into said heater is disposed adjacent to said yarn threading slit, and said guide member is provided with a slit through which said yarn is disengaged from said guide member so as to be threaded into said heater; and a guide pipe provided with a yarn feed nozzle is disposed along said operator's aisle, and a yarn feed tube provided with a yarn nozzle is disposed between an end of said guide pipe near the winding frame to the winding device, so that the yarn from said main frame is threaded onto the winding device.
- 14. A method for threading a yarn on a textile machine comprising:a main frame provided with twisting devices and heaters disposed downstream of said twisting devices; and a winding frame facing said main frame sandwiching an operator's aisle therebetween and provided with winding devices, whereby a yarn leaving the heater disposed on said main frame is guided along said operator's aisle to the winding device disposed on said winding frame, wherein said heater is provided with a yarn threading slit extending along a yarn passage, a guide pipe member having a spiral cross section and provided with a yarn removing slit extending along the yarn passage, which member is engageable with and disengageable from said yarn prior to being threaded into said heater is disposed adjacent to said yarn threading slit, a yarn guide pipe is disposed extendably and retractably along said operator's aisle, a yarn feed roller device is so disposed that it locates at the yarn feeding position when said yarn guide is retracted and that it moves to a stand-by position when said guide pipe is extended, and a yarn feed pipe provided with a yarn feed nozzle is disposed between the extended end of said yarn guide pipe and said winding device, characterized in that a yarn end is positioned at the entrance of said guide pipe member, and the yarn is guided by means of effect of said yarn feed nozzle from said guide pipe member to said winding device through said guide pipe, then, said yarn is disengaged from said guide pipe member through said yarn removing slit, and the thus disengaged yarn is threaded into said heater through said yarn threading slit.
Priority Claims (2)
Number |
Date |
Country |
Kind |
10-325856 |
Oct 1998 |
JP |
|
11-165042 |
Jun 1999 |
JP |
|
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
PCT/JP99/05726 |
|
WO |
00 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO00/26451 |
5/11/2000 |
WO |
A |
US Referenced Citations (3)
Number |
Name |
Date |
Kind |
3999360 |
Forin et al. |
Dec 1976 |
A |
4332132 |
Bru et al. |
Jun 1982 |
A |
5671519 |
Naylor |
Sep 1997 |
A |
Foreign Referenced Citations (4)
Number |
Date |
Country |
2 380 972 |
Oct 1978 |
FR |
60-21931 |
Feb 1985 |
JP |
8-74136 |
Mar 1996 |
JP |
10-317238 |
Dec 1998 |
JP |