This application is a U.S. National stage application of International Application No. PCT/JP2010/071026, filed Dec. 14, 2010, which claims priority claims priority under to Japanese Patent Application No. 2009-268238, filed in Japan on Nov. 26, 2009, the entire contents of which is hereby incorporated by reference.
1. Field of the Invention
The present invention generally relates to three cylinder engine.
2. Background Information
Japanese Laid-Open Patent Application (Tokkai) 2006-175894 discloses a three cylinder engine that is constructed to make a component of a primary couple in a crankshaft axis pitch direction substantially zero by using weights that reduce a couple produced upon reciprocating movement of moving parts including pistons.
However, in the technique of Patent document 1, in order to make the component of the primary couple in the crankshaft axis pitch direction substantially zero, the weights are relatively heavy, which tends to bring about an increased weight of the engine.
Accordingly, in the present invention, given that KV represents a spring constant of at least one of the engine mounts in a crankshaft axis pitch direction, KH represents a spring constant of the engine mount in a crankshaft axis yaw direction, MV represents a component (pitch moment) of a primary couple produced by the three cylinder engine in the crankshaft axis pitch direction, MH represents a component (yaw moment) of the primary couple produced by the three cylinder engine in the crankshaft axis yaw direction, and MV0 represents a sum of MV and MH, then the spring constants are set such that KV>KE and a vibration alleviating unit is set in a crankshaft system (the crankshaft and a part that operates in unison with the crankshaft) vibration alleviation unit such that 0<MV/MV0<0.5.
In the three cylinder engine, there is usually produced an unbalanced couple of forces between a force in a pitch direction and a force in a yaw direction, which tends to cause the engine to make a processional movement. Such unbalanced couple becomes a cause of vibration when the engine is mounted in a vehicle. In the present invention, KV>KH is established and the crankshaft system is provided with a vibration alleviation unit so as to satisfy the condition 0<MV/MV0<0.5 and make a yaw vibration of the entire engine larger than a pitch vibration, thereby reducing the vehicle vibration as a whole while suppressing the weight of the vibration alleviation unit.
Referring now to the attached drawings which form a part of this original disclosure.
In the following, embodiments of the present invention will be described with reference to the drawings.
An engine unit 1 comprises a three cylinder in-line engine 1a and a transmission 1b, and is supported on a vehicle body 12 through a plurality of supporting members such as engine mounts 10A and 10B and a torque rod 11.
In the embodiment, the engine unit 1 is transversely mounted on the vehicle body in such a manner that a crankshaft 2 of the engine 1a extends in the direction of the width of the vehicle.
In this specification, a plurality of movement directions (viz., pitch direction, yaw direction, roll direction) of the engine unit 1 will be defined using a center axis (X-axis) of the crankshaft 2 as a reference. More specifically, the direction around a Y-axis (viz., an axis extending in a fore-and-aft direction of the vehicle) that is perpendicular to the crankshaft axis and extends horizontally will be defined as the pitch direction, the direction around Z-axis that is perpendicular to the crankshaft axis and extends in an up-and-down direction will be defined as the yaw direction and the direction around the crankshaft axis will be defined as the roll direction.
Each of both ends of the engine unit 1 in the direction of the crankshaft axis is provided with a bracket 13A or 13B. Specifically, the bracket 13A is positioned above the crankshaft 2 and provided on a lateral end face of a vehicle widthwise end portion of the engine 1a, and the other bracket 13B is provided on an upper end face of a vehicle widthwise end portion of the transmission 1b. Each of the brackets 13A or 13B is connected to a corresponding one of the engine mounts 10A and 10B by means of a bolt or the like. That is, the engine unit 1 is supported on the vehicle body 12 through the engine mounts 10A and 10B that are arranged at both ends of the engine 1a along the direction of the crankshaft axis. The engine mounts 10A and 10B are respectively attached to front side members 14 that extend in a fore-and-aft direction of the vehicle along both sides of a front space (viz., engine room) of the vehicle body.
In this embodiment, a spring constant KV of each of the engine mount 10A in an up-and-down direction (which corresponds to the crankshaft axis pitch direction) of the vehicle is set larger than a spring constant KH of the same in a fore-and-aft direction (which corresponds to the crankshaft axis yaw direction). That is, by making the spring constant KV in the up-and-down direction of the vehicle comparatively large, the engine unit 1, which has a large mass, can be supported more stably and durability of the engine mount 10A can be improved. Additionally, since a resonance frequency in an up-and-down direction of the vehicle due to provision of the engine unit 1 and the engine mounts 10A and 10B is increased, the riding comfort of the vehicle can be improved by decreasing the up-and-down shaking of the engine. Moreover, by decreasing the spring constant KH in the fore-and-aft direction of the vehicle, attenuation of the vibration in such direction is increased. It is to be noted that the spring constant can be suitably adjusted by changing shape and material of a resilient member (not shown) that is used in the engine mount 10A and made of a resilient body such as rubber material or the like.
The torque rod 11 is positioned below the crankshaft 2 and arranged to support the engine unit 1 on a front cross member 15 that extends in a widthwise direction of the vehicle in a lower portion of a front space of the vehicle body, and thus the torque rod 11 functions to mainly restrain the movement of the engine unit 1 in the roll direction.
If, among transfer sensitivities of vibration from the engine mount 10A to a floor of the vehicle, a transfer sensitivity in the crankshaft axis pitch direction (viz., the up-and-down direction of the vehicle) is represented by HV and a transfer sensitivity in the crankshaft axis yaw direction (viz., the fore-and-aft direction of the vehicle) is represented by HH, the relation “HV>HH” is usually established because the vehicle body is longer in a fore-and-aft direction and moves more readily in response to input oriented in an up-and-down direction than input oriented in a fore-and-aft direction at the position of the engine mount 10A. Denoted by references Wb1 to Wb3 in
If, in case of a three cylinder engine, an unbalanced pitch moment is produced due to a primary couple of forces produced under reciprocating movement of moving portions including pistons, a pitch vibration of the engine can be reduced by adding a counterweight to a balance mass, for example, so as to produce a pitch moment that has a phase reversed to that of the unbalanced pitch moment. However, although the pitch vibration is suppressed, a yaw vibration is produced and the engine 1 undergoes a so-called processional movement.
If now the balance weight is so adjusted (see solid line of
While, in the embodiment, considering that the condition KV>KH is set and HV>HH is generally satisfied, further reduction of the vehicle vibration is realized by setting a balance weight of a crankshaft system (viz., the crankshaft and portions that rotate as an integral unit with the crankshaft) in such a manner that the yaw vibration of the engine 1a is larger than the pitch vibration.
More specifically, as shown in
Thus, even though the yaw vibration becomes higher than the pitch vibration as shown in
Assuming now that a displacement in an up-and-down direction of engine mount 10A caused by the pitch moment produced by the engine 1a is represented by XV and a displacement in a fore-and-aft direction of the engine mount 10A caused by the yaw moment produced by the engine 1a is represented by XH, the values VV and VH are expressed by VV=XV×KV×HV and VH=XH×KH×HH. Since KV>KH and HV>HH are satisfied, the sensitivity to the vehicle floor vibration acceleration is higher with respect to the displacement XV in the up-and-down direction of the engine mount 10A than with respect to the displacement XH in the fore-and-aft direction of the engine mount.
Accordingly, as is seen from
Regarding a vehicle floor vibration acceleration resulting from a vibration that is caused by the pitch moment and yaw moment produced by the engine 1a and transferred through the engine mount 10B, the exact same thing can be said as has been explained regarding the vehicle floor vibration acceleration caused by the vibration transferred through the engine mount 10A, and the vehicle floor vibration acceleration VV+VH caused by the vibration transferred through the engine mount 10B exhibits a minimum value in the range 0<MV/MV0<0.5 and is smaller in that range than in the range 0.5≦MV/MV0<1. Accordingly, when the balance masses of the crank pulley 4 and the drive plate 5 are so adjusted as to make the yaw moment larger than the pitch moment produced by the engine 1a (viz., 0<MV/MV0<0.5), the vehicle floor vibration can be reduced by only setting the spring constant of at least one of the engine mounts 10A and 10B such that KV>KH. When both the spring constants are set such that KV>KH, the effect of reducing the vehicle floor vibration can be enhanced even further. Next, the value of MV/MV0 at the minimum value (or smallest value) of VV+VH will be derived. If a vibration angular acceleration in a pitch direction of the crankshaft caused by the vibration of the engine, a vibration angle amplitude, and a crankshaft rotation angular speed are represented by AV, YV and ω, respectively, and a moment of inertia in a crankshaft axis pitch direction and a moment of inertia in a crankshaft yaw direction are represented by IV and IH, respectively, then the value Av is represented by the following equation (1).
AV=MV/IV (1)
Since the value AV is a value provided by differentiating YV twice by time, the value YV is expressed by the following equation (2).
YV=−AV/ω (2)
From Equations (1) and (2), the value YV is expressed by the following equation (3).
YV=−MV/(ω2×IV) (3)
When now the distance from the center of gravity of the engine unit 1 to the engine mount 10A as viewed from the front of vehicle is represented by L, the value XV is expressed by the following equation (4).
XV=L×YV (4)
From Equations (3) and (4), the value XV is expressed by the following equation (5).
XV=α×(MV/IV)
(α=−L/ω2) (5)
Since VV=XV×KV×HV as has been mentioned hereinabove, the following equations are derived based on this and Equation (5), namely VV=α×MV×KV×HV/IV and MV=(VV×IV)/(α×KV×HV). Similarly to this, MH=(VH×IH)/(α×KH×HH) is derived.
Accordingly, the value MV/MV0 is represented by the following equation (6).
MV/MV0=MV/(MV+MH)=((VV×IV)/(KV×HV)/((VV×IV)/(KV×HV)+(VH×IH)/(KH×HH)) (6)
Since an equation VV=VH is established when the value VV+VH shows the smallest value (or minimum value), the value MV/MV0 at this time is represented by the following equation (7).
MV/MV0=(IV×KH×HH)/(IH×KV×HV+IV×KH×HH) (7)
Although the above derives the value MV/MV0 that causes the minimum value of the vehicle floor vibration acceleration VV+VH resulting from a vibration that is caused by the pitch moment and yaw moment produced by the engine 1a and transferred through the engine mount 10A, exactly the same derivation can be made regarding the vehicle floor vibration acceleration resulting from a vibration transferred through the engine mount 10B.
In the above-mentioned embodiment, the weights of the additional weights 31 and 33 and the weights of the balance masses 6 and 7 respectively provided on the crank pulley 4 and the drive plate 5 are so set as to establish the inequality 0<MV/MV0<0.5. Thus, as the weights of such weight members increase, the value MV/MV0 reduces, and, thus, as is seen from
As is seen from
In the above-mentioned embodiment, the counterweights 3 and the two balance masses 6 and 7 provided on the crank pulley 4 and the drive plate 5, respectively, serve to adjust the balance weight of the engine 1a. However, if desired, as seen from
In the above-mentioned embodiment, further reduction of the vehicle vibration is achieved by providing the balance masses and the additional weights so as to adjust the balance weight that constitutes the vibration alleviation unit. However, the balance weight can also be adjusted in the manner of other embodiments that will now be explained. In the other embodiments that will now be explained, elements that are the same as those described in the above-mentioned embodiment are denoted by the same reference numerals and duplicated explanation on the elements will be omitted.
In a three cylinder internal combustion engine equipped with a manual transmission (not shown) according to a second embodiment of the present invention that is shown in
In the second embodiment, the crank pulley 4 provided on the other end portion of the crankshaft 2 is a cast part, and an inwardly projected plate-like balance mass 41 is formed integrally on an inner surface of the crank pulley 4 when the crank pulley 4 is cast.
A middle position between the balance mass 41 provided in the crank pulley 4 and the bores 21 and 21 provided in the flywheel 20 is arranged in a position offset by 90 degrees relative to a rotation phase of the #2 cylinder under rotation of the crankshaft 2, and the middle position between the balance mass 41 and the bores 21 and 21 is the same position in terms of crank angle as the position where the additional weights 31 are provided.
Although, in the above-mentioned second embodiment, the bores 21 are through bores that pierce through the flywheel 20, the bores 21 do not necessarily need to pierce through the flywheel 20. That is, a notch or other structure may be used so long as it reduces the weight. Furthermore, instead of providing bores 21 in the flywheel 20, a bolt or other member serving as a balance mass can be connected to the flywheel at a position separated by 180 degrees in terms of crank angle from the position where the bores 21 would be formed.
A third embodiment of the present invention will now be described with reference to
In this third embodiment, a signal plate 51 for detecting a rotation angle of the crankshaft 2 is attached to the drive plate 5, which is provided on one end portion of the crankshaft 2. The signal plate 51 comprises an annular main body portion 52 on which a plurality of teeth 52a are formed at intervals and a plurality (even number) of flange portions 53 that are formed to extend perpendicular to the main body portion 52 for fixing the signal plate 51 to the drive plate 5. The flange portions 53 are arranged in pairs spaced apart from each other by 180 degrees in terms of crank angle, and the shapes of the flange portions 53 making up each pair are the same except for one pair. Of this one pair, a flange portion 53a is configured to be larger than a flange portion 53b positioned 180 degrees away in terms of crank angle such that the flange portion 53a and the flange portion 53b are shaped differently from each other. That is, in this third embodiment, by making the shapes of one pair of the flange portions 53a and 53b, which are spaced apart from each other by 180 degrees in terms of crank angle, asymmetrical, the same effects are obtained as those that would be obtained if a balance mass were provided at the position of the flange portion 53a.
Like the above-mentioned second embodiment, the crank pulley 4 in the third embodiment is a cast part and a plate-like balance mass 41 is integrally cast to an inner surface of the crank pulley 4.
The balance mass 41 and each of the flange portions 53a and 53b are displaced by 90 degrees with respect to a rotation phase of the #2 cylinder under rotation of the crankshaft 2, and the balance mass 41 and the flange portion 53a are spaced from each other by 180 degrees in terms of crank angle.
In this third embodiment, by making the shapes of the paired flange portions 53a and 53b, which are two of the plurality of flanges 53 provided by the signal plate 51 and spaced from each other by 180 degrees in terms of crank angle, asymmetrical, there are obtained the same effects as those that would be obtained if a balance mass were provided on the drive plate 5. However, in case wherein the shape of the signal plate 51, which is an attachment fixed to the drive plate 5, is symmetrical (that is, in a case wherein all of the flange portions 53 of the signal plate 51 are configured such that flange portions 53 spaced apart from each other by 180 degrees in terms of crank angle are symmetrical), providing a through bore at a position corresponding to the aforementioned flange portion 53b of the drive plate 5 (that is, at a position that is displaced by 90 degrees with respect to the rotation phase of the #2 cylinder under rotation of the crank shaft 2 and is the same as the position of the balance mass 41 in terms of crank angle) brings about a reduction in weight of the portion where the bore is provided and induces the same effects as those that would be obtained if a balance mass were provided at a position that is spaced from the through bore by 180 degrees in terms of crank angle.
In the above-mentioned embodiments, there is employed an arrangement in which the crank pulley 4 is provided with balance masses. However, as is seen from
Although, in the above, preferred embodiments of the invention have been described, the present invention is not limited to such embodiments and various modifications are possible. For example, the balance masses and the bores may take other positions and the number of the balance masses may change so long as they generate the same inertial force. Furthermore, the balance masses, the additional weights and bores may take any combination so long as they generate the same inertial force. Furthermore, it is acceptable to use another engine mounting configuration, e.g., engine mounts can be provided at front and rear portions of an associated vehicle in addition to the above-mentioned engine mounts. Furthermore, the present invention can be applied in the same manner to a three cylinder engine in which the firing order is #1 cylinder-#3 cylinder-#2 cylinder.
Number | Date | Country | Kind |
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2009-268238 | Nov 2009 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2010/071026 | 11/25/2010 | WO | 00 | 7/5/2012 |
Publishing Document | Publishing Date | Country | Kind |
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WO2011/065426 | 6/3/2011 | WO | A |
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6-313463 | Nov 1994 | JP |
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Entry |
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An English translation of the Russian Decision on Grant for the corresponding Russian Application No. 2012126557, issued on Aug. 20, 2013. |
An English translation of the Japanese Notification of Rejection Reasons of corresponding Japanese Application No. 2011-543296, issued on Apr. 23, 2013. |
International Search Report of PCT/JP2010/071026, dated Feb. 10, 2011, mailed Feb. 22, 2011. |
Chinese Office Action for the corresponding Chinese patent application No. 201080052652.X issued on May 5, 2014. |
Number | Date | Country | |
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20120272933 A1 | Nov 2012 | US |