The present invention relates to a pressure vessel for storing and keeping a fluid and a three-dimensional shell structure used therefor.
Generally, pressure vessels are used to store and keep a high-pressure fluid therein. For example, an industrial gas cylinder which stores fluids such as liquid oxygen and nitrogen is a pressure vessel which receives a pressure of 120 atmospheres and a nuclear reactor of a nuclear power station is a pressure vessel which keeps a water of 315° C. and 160 atmospheres and finally produces steam which operates a turbine for electric power generation. In the related art, the pressure vessel is generally fabricated to have a cylinder type or a sphere type to endure a high pressure with a low weight.
However, the pressure vessel 1′ with a cylinder type or a sphere type shell of the related has the following problems: In order to keep a large amount of high pressure fluid, a vessel formed with a thick shell as much as the amount of pressure fluid needs to be used. Therefore, it tends to cause a fatal explosion when a crack occurs. Further, an external appearance is limited to a cylinder type or a sphere type shell so that it is difficult to fix the vessel to a specific position and the vessel occupies a large space. Further, except for the nuclear reactor which directly generates heat therein, a surface of the shell configuring the pressure vessel 1′ which is in contact with outside air is limited to an outer peripheral surface of the shell and a specific surface is small so that heat transfer characteristic to and from the shell is poor. Therefore, it is disadvantageous to heat or cool the fluid in the pressure vessel 1′ depending on the purpose of the pressure vessel 1′.
In the meantime, in 1865, a German mathematician H. A. Schwarz announced a triply periodic minimal surface (TPMS) with a mean curvature of zero as a curved structure which was periodically repeated without self-intersecting in a three-dimensional space (Gesammelte Mathematische Abhandlungen, Springer). In this case, the mean curvature refers to a mean value of a maximum curvature and a minimum curvature in two directions which are perpendicular to each other at one point on a three-dimensional plane and represents how much the three-dimensional plane is curved. In the 1960s, A. Schoen organized this and added several new TPMS (S. Hyde et al., The Language of Shape, Elsevier, 1997, ISBN 978-0-444-81538-5). There are various types TPMS and among them, as illustrated in
Moreover, the above-described TPMS with zero mean curvature divides a space into two consecutive sub volumes and a volume ratio of the sub-volumes is 1:1. Even when the volume ratio is different, a minimal surface with a constant mean curvature which divides the space into two sub volumes may be defined and this curved surface is also referred to as TPMS (cited document: M. Maldovan and E. L. Thomas, “Periodic Materials and Interference Lithography, 2009 WILEY-VCH Verlag GmbH & Co. KGaA, ISBN: 978-3-527-31999-2).
Two sub volumes which are defined by dividing the space by the interface formed by the TPMS curve are continuous and twisted with each other. When a TPMS type shell structure is fabricated, a constant mean curvature is ensured at everywhere on the interface so that it is known that when an external load is applied, since the stress is not concentrated at any one portion, early local buckling is not caused and a strength is higher with respect to the weight (S. C. Kapfer, S. T. Hyde, K. Mecke, C. H. Arns, G. E. Schroder-Turk, Minimal surface scaffold designs for tissue engineering, Biomaterials 32(2011) 6875-6882). Further, each sub volume enclosed by smooth curved surfaces has a large surface area and has high permeability when fluid flow therein. Therefore, a thin film at a border between two sub volumes is highly likely to be utilized as heat and mass transfer interfaces between two sub volumes.
Recently, two notable methods have been proposed as practical processes for fabricating a TPMS type thin film structure. Kiju Kang et al., reported that a similar type to a P surface illustrated in
Based on a fact that as a shell structure which is partitioned into two sub volumes by an interface, specifically, a TPMS type shell structure has a constant mean curvature so that it may endure a high internal pressure, inventors of the present invention expect that when the shell structure is applied as a pressure vessel, the problems of the pressure vessel with the cylinder type or a sphere type shell of the related art may be solved, which results in the present invention.
An object of the present invention is to provide a pressure vessel which has an excellent pressure resistance characteristic with a large storage volume with respect to a weight, an excellent specific surface area, a fluid permeability, and a heat transfer characteristic and divides the internal space to be separately utilized for every purpose, and has an excellent degree of freedom of a design of an external appearance of the vessel and a fabricating method thereof.
In order to solve the problems, the inventors pay attention to a geometric structure of a shell structure in which an inner part is separated and partitioned into two sub volumes twisted by an interface and the sub volumes are continuous to understand how to use two sub volumes as a space for storing a high pressure fluid or a space for receiving or moving a heat exchange medium and confirm that when the shell structure is specifically configured by the TPMS, a pressure vessel with a large storage volume with respect to a weight, an excellent pressure resistance characteristic, a specific surface area, a fluid permeability, and a heat transfer characteristic can be implemented so that the present invention was made. The gist of the present invention based on the recognition and the knowledge of the above solution is as follows:
(1) A three-dimensional shell structure for a pressure vessel which is separated and partitioned into two sub volumes configured by a first sub volume and a second sub volume which are twisted with each other by an interface, in which at least one of the two sub volumes is provided as a storage space for receiving fluid and a part of the sub volume provided as a storage space which is exposed to the outside, excluding a part for carrying in/out the fluid, is sealed by a shielding plate.
(2) In the three-dimensional shell structure for a pressure vessel of (1), the interface is a triply periodic minimal surface (TPMS).
(3) In the three-dimensional shell structure for a pressure vessel of (1), a sub volume other than the storage space is provided as a space for receiving or moving a heat exchange medium.
(4) In the three-dimensional shell structure for a pressure vessel of (1), the shielding plate has a planar or curved profile.
(5) In the three-dimensional shell structure for a pressure vessel of (4), the shielding plate is convex outwardly from the storage space or is concave inwardly from the storage space.
(6) A pressure vessel including a three-dimensional shell structure of any one of (1) to (5); and an inlet and an outlet which communicate with the storage space to provide a passage for carrying in/out a fluid.
(7) A fabricating method of a pressure vessel with a shell structure in which an inner part is separated and partitioned into two sub volumes configured by a first sub volume and a second sub volume twisted with each other by an interface therein and any one of the first sub volume and the second sub volume is provided as a storage space for receiving a fluid, includes (A) fabricating a template in which any one of the first sub volume and the second sub volume is filled with a template material; (B) forming a first coating film on an entire surface of the template; and (C) exposing and then removing the template material by removing a part of the first coating film, and the first coating film forms the interface and an outer peripheral surface of the shell structure.
(8) In the fabricating method of a pressure vessel (7), the step (A) further includes connecting a sealing material for forming an inlet/outlet to the exposed template material, in the step (B), a first coating film is formed on the entire exposed surface of the template material and the sealing material for forming an inlet/outlet, and in the step (C), a part of the first coating film is removed to expose the sealing material and then the sealing material and the template material are sequentially removed so that an area where the sealing material is removed is formed as an inlet and an outlet for carrying in/out a fluid.
(9) A fabricating method of a pressure vessel with a shell structure in which an inner part is separated and partitioned into two sub volumes configured by a first sub volume and a second sub volume twisted with each other by an interface therein and both the first sub volume and the second sub volume are provided as a storage space for receiving a fluid, includes: (A) fabricating a template in which any one of the first sub volume and the second sub volume is filled with a first template material; (B) forming a first coating film on an entire surface of the template; (C) filling an empty space of the other one of the first sub volume and the second sub volume with a second template material; (D) forming a second coating film after polishing an entire outer peripheral surface of the template so as to expose a cross-section of the first coating film; € exposing and then removing the first template material and a second template material by removing a part of the second coating film, and the first coating film forms the interface and the second coating film forms an outer peripheral surface of the shell structure and in the step (D), an end of the first coating film is in contact with a surface of the second coating film to be coupled.
(10) In the fabricating method of a pressure vessel (9), the step (D) includes: (D-1) polishing an entire outer peripheral surface of the template so as to expose a cross-section of the first coating film, the first template material, and the second template material; (D-2) connecting a sealing material for forming an inlet/outlet to the first template material and the second template material which are exposed; and (D-3) forming a second coating film on the sealing material and the exposed outer peripheral surface of the template, the step E is performed by sequentially removing the sealing material, the first template material, and the second template material after exposing the sealing material by removing a part of the second coating film, and an area where the sealing material is removed is formed as an inlet and an outlet for carrying in/out a fluid.
(11) A fabricating method of a pressure vessel with a shell structure in which an inner part is separated and partitioned into two sub volumes configured by a first sub volume and a second sub volume twisted with each other by an interface therein and at least one of the first sub volume and the second sub volume is provided as a storage space for receiving a fluid, in which a plane element corresponding to the interface and the outer peripheral surface of the shell structure is divided into a plurality of parts to be coupled to each other.
According to the present invention, the pressure vessel is configured by a shell structure in which an inner part is separated and partitioned into two sub volumes which are twisted with each other, by the interface and sub volumes are continuous, as a main body of the pressure vessel, and two sub volumes are independently utilized as a storage space of a high pressure vessel or a space for receiving or moving a heat exchange medium. Therefore, the pressure vessel has excellent pressure resistance characteristic with a thin wall thickness and a large storage volume with respect to a weight and also has an excellent specific surface area, fluid permeability, and heat transfer characteristic. Further, when the interface is configured by the TPMS, it is specifically advantageous in terms of a stability of the high-pressure vessel. Further, regardless of the external appearance of the vessel, the characteristic required for the pressure vessel is satisfied or improved by a geometric structure of the shell structure such as TPMS or separately utilizing the internal space so that the design restriction of the external appearance of the vessel and a location restriction for installation may be remarkably alleviated. Further, the vessel shape is freely designed so that the functionality or the external appearance characteristic related to the vessel shape may be significantly improved. For example, a portable pressure vessel such as an air tank for divers may be fabricated to be fitted in a wearing position of a human body to improve portability and wearability and a hydrogen tank or a natural gas tank for vehicles may be fabricated to have various shapes to minimize an installation space, instead of a general cylinder type.
Hereinafter, the present invention will be described in more detail with reference to exemplary embodiments. Prior to this, terms or words used in the present specification and claims should not be interpreted as being limited to typical or dictionary meanings, but should be interpreted as having meanings and concepts which comply with the technical spirit of the present invention, based on the principle that an inventor can appropriately define the concept of the term to describe his/her own invention in the best manner. Therefore, configurations illustrated in the embodiments described in the present specification are only the most preferred embodiment of the present invention and do not represent all of the technical spirit of the present invention, and thus it is to be understood that various equivalents and modified examples, which may replace the configurations, are possible when filing the present application. In addition, in the drawings, like components are denoted by like reference numerals. Throughout the specification, unless explicitly described to the contrary, the word “comprise” and variations such as “comprises” or “comprising”, will be understood to imply the inclusion of stated elements but not the exclusion of any other elements.
Mechanical Basis for Pressure Vessel
The present invention has a basic characteristic in that a shell structure in which an inner part is separated and partitioned into two sub volumes twisted by an interface and each sub volumes are continuous is configured as a main body of a pressure vessel so that a thickness of the shell is thin and a storage volume with respect to a weight is large while maintaining an excellent pressure resistance characteristic. Therefore, a mechanical basis for the operation and the effect will be described first, with reference to
The interface 130 has a predetermined rigidity and thus it is expected that a movement of the material between first sub volumes 110, 110′, and 110″ and second sub volumes 120, 120′, and 120″ are suppressed. Further, in the present specification, ‘shell’ refers to a plane element which receives tension and compression only in a direction parallel to a plane from a mechanical point of view. Plane elements of the shell structures 10, 10′, and 10″ applied to the pressure vessel 1 are divided into ‘an intrinsic shell’ as a plane element related to a peculiar geometric structure of the cell structure and ‘an extrinsic shell’ which is separately added to be applied to the pressure vessel 1 to shield a space enclosed by the intrinsic shell from the outside as a plane element independent from the peculiar geometric structure of the cell structure.
When it is assumed that an external appearance of the pressure vessel 1 has a hexahedral shape and a TPMS shell structure 10, 10′ or 10″ with a large number of unit cells is disposed in the hexahedron, according to the paper by Ban et al. (Ban Dang Nguyen, Yoon Chang Jeong, Kiju Kang, “Design of the P-Surfaced Shellular, an Ultra-Low Density Material with Micro-Architecture”, Computational Materials Science, Vol. 139, pp. 162-178, 2017), if an influence of an extrinsic shell which is in contact with the intrinsic shell at an outermost part of the hexahedron is ignored, the surface area of the shell in the unit cell is as represented by the following Equation 1.
Here, A and Ds are a surface area in each unit cell and a size of a unit cell, respectively and f is a ratio of the first sub volume 110 with respect to an entire volume corresponding to a sum of the first sub volume 110 and the second sub volume 120 and is referred to as a volume fraction. The inventors of the present inventions performed a structural analysis on a situation where a pressure is applied to the inside of the first sub volume 110 of the P surface shell.
Here, σ0 and t are a yield stress of the shell material and a thickness of the shell, respectively. In this case, the weight of the shell may be simply represented by the following Equation 3.
W=ρAt [Equation 3]
Here, ρ is a density of the shell material. Accordingly, when the critical pressure Pcr and a size Ds of the unit cell are given, a minimum weight at which the yield of the shell material does not occur may be represented by the following Equation 4 from the above-mentioned equations.
Consequently, according to an exemplary embodiment of the present invention, an external volume and an internal volume with respect to a weight in the pressure vessel 1 configured by a shell structure in which an inner portion is separated and partitioned into two sub volumes twisted with each other by the interface 130 and two sub volumes are continuous may be represented by the following Equations 5 and 6, respectively. In this case, the ‘external volume’ refers to a minimum hexahedral volume which encloses the unit cell and the ‘internal volume’ refers to a volume of a sub volume to which an internal pressure is applied. For reference, according to the present invention, since the pressure vessel 1 is configured by a three-dimensional cell structure 10, 10′, and 10″ with a plurality of unit cells, an equation for a mechanical basis which is developed with respect to the unit cell may be applied to the three-dimensional shell structures 10, 10′, and 10″ and the pressure vessel 1 including the same in the same manner.
In contrast, in the case of the pressure vessel 1′ with a cylinder type shell of the related art, when an influence of a shield plate which blocks both ends of the cylinder is ignored, a surface area and a critical stress are represented by the following Equations 7 and 8, respectively.
Here, D and 1 are a diameter and a length of the cylinder, respectively. Accordingly, when the critical pressure Pcr and a size Ds of the unit cell are given, a minimum weight at which the yield of the shell material does not occur may be represented by the following Equation 9 from the above-Equations 7 and 8.
Consequently, in the pressure vessel 1 with a cylinder type shell of the related art, a volume of the entire external appearance and an internal volume with respect to the weight may be represented by the following Equations 10 and 11, respectively.
The results are compared and summarized as represented in the following Table 1.
Here, it is assumed that shielding plates 142 and 143 (see
Exemplary Embodiment of Pressure Vessel and Fabricating Method Thereof
First, a structure of the pressure vessel 1 according to an exemplary embodiment of the present disclosure will be described with reference to
According to the present exemplary embodiment, it is exemplified that only any one of two sub volumes is provided as a fluid storage space and a shielding plate 142 is provided as an extrinsic shell which shields an outer surface of the corresponding sub volume. That is, a part of the sub volume provided as a storage space which is exposed to the outside is sealed by the shielding plate 142 excluding a part (not illustrated in the drawing) which carries the fluid in and out. In the present exemplary embodiment, the fluid storage space is exemplified by the first sub volume 110, 110′, or 110″ and the shielding plate 142 is exemplified to have a planar profile. Further, a part for carrying in/out the fluid may be perforated in an arbitrary position of the shielding plate 142 and may be a tubular member (not illustrated in the drawing) for an inlet or an outlet which is separately provided from the shielding plate 142. The inlet and the outlet may be arbitrarily provided in an appropriate position of the shell structure 10, 10′, and 10″. In the meantime, in the present invention, the pressure vessel 1 may be not only separately provided with an inlet and an outlet for carrying in/out the fluid for the practical purpose with a shielding plate 142, but also may be a shell structure 10, 10′, and 10″ itself provided with a shielding plate 142 excluding a part for carrying in/out the fluid.
Optionally, the remaining sub volume 120 which is not utilized as a fluid storage space may be provided as a space for receiving or moving the heat exchange medium depending on the purpose of the pressure vessel 1. For example, the heat exchange medium moves through the remaining sub volume to heat or cool through the heat exchange with the fluid in the storage space. In the present exemplary embodiment, the second sub volumes 120, 120′, and 120″ may be utilized as a space for receiving or moving the heat exchange medium. The heat exchange medium may be used for heating or cooling and the type thereof may be gas or liquid.
As long as a material has a predetermined rigidity suitable for the purpose of the pressure vessel 1, a material for the shell structure 10, 10′, or 10″ is not specifically limited. For example, the interface 130 which configures the shell structure 10, 10′, or 10″ may be formed of a high-strength metal or a resin material. Further, the material of the shielding plate 142 as an extrinsic shell for shielding the outer surface of the sub volume 110, 110′, or 110″ to be utilized as a fluid storage space is not specifically limited if the material has a predetermined rigidity, similarly to the interface 130, and may be configured by the same material or a different material from the interface 130. However, according to the present exemplary embodiment, when the shielding plate 142 has a planar shape and the shielding plate 142 is formed of the same material as the interface 130, the thickness of the shielding plate needs to be larger than the thickness of the interface 130 so as not to yield earlier than the interface 130 due to the applied pressure. As it will be described below, as a plane element of the shell structure 10, 10′, or 10″ for the pressure vessel 1, the interface 130 and the shielding plate 142 are formed by coating based on a template 20 or formed by mutual combining a plurality of divided processing elements.
When the shell structure 10, 10′, or 10″ is configured by configuring the interface 130 with the TPMS, all the rigidity of the shell structure 10, 10′, or 10″ itself and a pressure resistance characteristic in the sub volume 110, 110′, or 110″ utilized as a fluid storage space, and a fluid permeability in the sub volume which is utilized as a storing and moving passage of the heat exchange medium may be remarkably improved as compared with not only the sphere type or cylinder type pressure vessel 1′ of the related art, but also the pressure vessel 1 formed of a shell structure 10, 10′, or 10″ simply configured by two sub volumes.
In the meantime, the remaining sub volume which is not utilized as the fluid storage space in the exemplary embodiments of
Next, a fabricating method of the pressure vessel 1 according to an exemplary embodiment of the present disclosure will be described with reference to
Referring to
An entire major process of the pressure vessel 1 which is configured by the three-dimensional shell structure 10 may be fabricated by applying a fabricating method based on photo lithography disclosed through a preceding paper by the inventors (S. C. Han, J. W. Lee, K. Kang. A new type of low-density material; Shellular. Advanced Materials, Vol. 27, pp. 5506-5511, 2015). Further, among the following fabricating processes, the TPMS template 20 may be fabricated according to Korean Registered Patent Nos. 1341216 and 1699943 and Korean Unexamined Patent Application Publication No. 10-2018-0029454 by the inventors. Accordingly, the contents described in the papers and the earlier patent applications may be incorporated by reference as a part of the present invention.
Specifically, in step S10, the template 20 may use a resin (Thiolen) structure cured with ultraviolet rays irradiated through a mask, a flexible wire woven structure impregnated with a resin, or a polymer bead assembly which is regularly arranged and then partially etched and thus as the material for the template 210, a resin, metal, or a composite material thereof may be used.
In step S20, the first coating film 230a is applied on the entire surface of the template 20, that is, on both an inner surface and an outer surface of the shell structure 10. The first coating film 230a configures the interface 130 and the outer peripheral surface of the shell structure 10 so that a high strength metal, ceramic or resin material may be used. A forming method of the first coating film 230a may be selected depending on the material. For example, electrolytic plating, electroless plating, atomic film deposition, chemical vapor deposition, etc. may be used for the metal. Atomic film deposition, chemical vapor deposition, or physical vapor deposition may be used for the ceramic and dip coating or chemical vapor deposition may be formed for the resin.
In step S30, the first coating film 230a may be removed by a polishing method. The removal of the first coating film 230a is performed on a part of the template 20 which protrudes so that a template material 210 below the first coating film 230a is exposed. The template material 210 is etched using an etchant which permeates through an area where the first coating film 230a to be discharged and removed.
By doing this, the pressure vessel 1 configured by the three-dimensional shell structure 10 having a first sub volume 110 and a second sub volume 120 which are twisted with each other by the interface 130 therein may be fabricated, as described in the exemplary embodiment, only the first sub volume 110 between two sub volumes is provided as a fluid storage space. In this case, the first coating film 230a forms the interface 130 and the outer peripheral surface of the shell structure 10 and the outer peripheral surface includes the shielding plate 142 surface as an extrinsic shell which shields an outer surface of the first sub volume 110 corresponding to the fluid storage space. The area where the first coating film 230a is removed may serve as an inlet/outlet 150 for carrying in/out the fluid in the pressure vessel 1 which is a final result. In the meantime, in the exemplary embodiment, the shielding plate 142 surface for the fluid storage space is expected to be a planar profile as illustrated in
Referring to
Therefore, the pressure vessel 1 configured by the three-dimensional shell structure 10 having a first sub volume 110 and a second sub volume 120 which are twisted with each other by the interface 130 therein may be fabricated, as described in the exemplary embodiment, both the first sub volume 110 and the second sub volume 120 are provided as a fluid storage space. In this case, in the step S400, an end of the first coating film 230a may be in contact with the surface of the second coating film 230b to be coupled. Consequently, the first coating film 230a forms the interface 130 of the shell structure 10 and the second coating film 230b forms an outer peripheral surface of the shell structure 10. The outer peripheral surface of the shell structure 10 may include shielding plates 142 and 143 surfaces as extrinsic shells for shielding the outer surfaces of the first sub volume 110 and the second sub volume 120 corresponding to the fluid storage space. The area where the second coating film 230b is removed may serve as an inlet/outlet 150 for carrying in/out the fluid in the pressure vessel 1 which is a final result. In the meantime, in the exemplary embodiment, the shielding plates 142 and 143 surfaces for the fluid storage space are expected to be a planar profile as illustrated in
The exemplary embodiments illustrated in
Referring to
In the meantime, in the pressure vessel designed to be applied with a high pressure, if cracks generated in the shell are unstably broken, tragic disaster is caused. In order to prevent this problem, a design concept of ‘leak before break or leak before burst’ which induces leakage of the high pressure internal fluid by passing through the sell before the cracks become unstable is applied to the pressure vessel (written by N. E. Dowling, Mechanical Behavior of Materials, 3rd Edition, Pearson Prentice Hall, 2007, p. 347.) (Applicability of the leak before break concept, IAEA Technical Report, IAEA-TECDOC-710, 1993). Accordingly, when the thickness of the shell in the pressure vessel which stores the high-pressure fluid is formed to be small as much as possible, the ‘leak before break’ is induced to ensure the safety. As described above, as in the pressure vessel 1 according to the present invention, when the pressure vessel is configured by a plurality of unit cells with a small size, even though the shell thickness is small, the same pressure resistance strength as the pressure vessel 1 of the related art configured by the thick shell is ensured so that ‘leak before break’ may be guaranteed.
In the meantime, when the size of the unit cell of the pressure vessel 1 according to the present invention is as large as several tens of cm to several m, instead of the fabricating method of
The above description relates to specific exemplary embodiments of the present invention. The above-described exemplary embodiment according to the present invention is not understood to limit the matters disclosed for the purpose of explanation or the scope of the present invention, but it is understood that those skilled in the art can make various modifications or changes without departing from the gist of the present invention. Therefore, it can be understood that all changes and modifications correspond to the scope of the invention disclosed in the claims or an equivalent thereof.
Number | Date | Country | Kind |
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10-2018-0041156 | Apr 2018 | KR | national |
This application is a National Stage Patent Application of PCT International Patent Application No. PCT/KR2019/000953 (filed on Jan. 23, 2019) under 35 U.S.C. § 371, which claims priority to Korean Patent Application No. 10-2018-0041156 (filed on Apr. 9, 2018), which are all hereby incorporated by reference in their entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/KR2019/000953 | 1/23/2019 | WO | 00 |