This application is directed to photovoltaic solar cell apparatus. In particular, it is directed to three-legged structures for supporting of a photovoltaic panel or module.
An advantage of this single pole solar cell assembly 210 is the simplicity of installation. Normally, a hole 224 is first drilled on a selected site for installation of the solar cell assembly 210. Then the pedestal 212 is inserted into the hole 224. Concrete 226 or other material is then filled back into the hole 224. Finally, the flat solar panel frame 214 and the gearbox 219 are placed on the pedestal 212. One of the disadvantages of this single pole solar cell assembly 210 is that wind loads can be translated to the gear drives in the gearbox 219 in the form of a very large torque. In order to sustain such a large torque, a large capacity gear is required.
Another way of solving the large torque problem is by using a roll-tilt structure shown in
Although the wind load on drive gears are considerably reduced in the roll-tilt structure 238 shown in
Although the wind load on drive gears are also considerably reduced in the roll-tilt structure 244, more rotating bearings and linkages are still required. Also, the poles 260 and 262 must be aligned and that makes the installation more complicated.
It should be noted that the discussion above is in a general nature. Discussion or citation of a specific reference herein will not be construed as an admission that such reference is prior art to the present invention.
The present invention relates to solar cell support assembly, their manufacture, configuration and component structures. Various aspects are set forth below.
The accompanying drawings, which are incorporated into and constitute a part of this specification, illustrate one or more embodiments of the present invention and, together with the detailed description, serve to explain the principles and implementations of the invention.
Embodiments of the present disclosure are described herein in the context of a three-legged solar cell support assembly. Those of ordinary skill in the art will realize that the following detailed description is illustrative only and is not intended to be in any way limiting. Other embodiments will readily suggest themselves to such skilled persons having the benefit of this disclosure. Reference will now be made in detail to implementations as illustrated in the accompanying drawings. The same reference indicators will be used throughout the drawings and the following detailed description to refer to the same or like parts.
In the interest of clarity, not all of the routine features of the implementations described herein are shown and described. It will, of course, be appreciated that in the development of any such actual implementation, numerous implementation-specific decisions must be made in order to achieve the developer's specific goals, such as compliance with application- and business-related constraints, and that these specific goals will vary from one implementation to another and from one developer to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking of engineering for those of ordinary skill in the art having the benefit of this disclosure.
The solar panel 1 is framed by four edges: the lower end rail 71, the top end rail 72, and two side rails 70. In this particular case, the solar panel 1 has elongated photovoltaic modules 10 mounted inside and that will be described in more detail later in this paper in connection with
In the embodiment illustrated in
The second leg 308 and the third leg 310 both have the same sectional structure as the first leg 306. In some embodiments, legs 304, 306 and 308 have more or less sections. For instance, in some embodiments, legs 304, 306 and 308 have two sections, three sections, five sections, six sections, or more than six sections. Furthermore, there is no requirement that each leg 304, 306 and 308 have the same number of sections. In some embodiments two or three of the legs have only a single section while the third leg has multiple sections.
The top of the three legs 306, 308 and 310 are connected to a central collar 326 which is able to accept the center shaft 312. The center shaft 312 has a larger portion of round surface 332 and a smaller portion of flat surface 330. The center shaft 312 can be raised up or lowered down by sliding in the central collar 326 and locked at a desired position by a shaft lock 328 which is facing the flat surface 330. At the top of the center shaft 312 is a flat platform 334 which is able to be mounted to the solar panel 1. A threaded screw 336 projected through the flat platform 334 is used to tighten the solar panel 1 and the three-legged structure 304.
The solar panel 1 does not need to be mounted to the flat platform 334 of the center shaft 312 directly. Alternatively, a three-way pan/tilt tripod head or a ball head can be mounted to the flat platform 334 and the solar panel 1 is then mounted to the three-way pan/tilt tripod head or the ball head. In this manner, the surface direction of the solar panel 1 can be adjusted easily.
Each of the legs 306, 308 and 310 is made to be able to spread apart from each other. Combined with the feature that each of the legs can be collapsed or extended and that a three-way pan/tilt tripod head or a ball head can be used, the three-legged solar cell apparatus 300 depicted in
In some embodiments, the lower end of each of the legs 342, 344 and 346 are fixed with pads 358, 360 and 362 so that the three-legged structure 340 can be nailed or screwed to the ground or a foundation. In the embodiment illustrated in
A lock 401 mounted on the T-shaped movable part 396 is able to lock and fix the relative position between the T-shaped movable part 396 and the fixed part 386.
In this case, no collar is used but a head 402 is applied.
All of the three-legged structure 304, 340 and 378 described previously and illustrated in connection with
For efficiency purposes, it is better to adjust the legs of the three-legged structure 304 (
The adjustment of the length of legs does not need to be done every day since the sunlight does not change its angle significantly from day to day. However, it is better to change the angle of the solar panel 1 when the side rails 70 are not perpendicular to the direction of sunlight. It is reasonable to adjust the angle every three months. Alternatively, it is also reasonable to leave the three-legged structure as it is to save maintenance cost.
In some embodiments, the first leg 410 is mounted to the back of the reflective surface 14 just beneath the mid-point of the lower end rail 71. The second leg 412 and the third leg 414 are mounted to the back of the reflective surface 14 just beneath the two ends of the top end rail 72.
The second leg 412 and the third leg 414 can have the same length. The first leg 410 can have the same length as that of the second leg 412 and the third leg 414. Alternatively, the first leg 410 can have a different length from that of the second leg 412 and the third leg 414, either longer or shorter.
In this particular case, the legs 410, 412 and 414 are adjustable by using tubular structure similar to the legs illustrated in
It is more efficient to have at least one leg in different length from the other legs so that when the three-legged solar cell apparatus 408 is placed on ground or on a foundation, the side rails 70 of the solar panel 1 are always perpendicular to the direction of the sunlight. This can be done by having the side rails 70 point to the north-south direction and having the solar panel 1 face to the sun by adjusting the length of each leg. An illustration of how the sunlight strikes the solar panel 1 will be described in more detail later in connection with
The adjustment of the length of legs does not need to be done every day since the sunlight does not change its angle much next day. However, it is better to change the angle of the solar panel 1 when the side rails 70 are no longer facing the sun.
The three-legged solar cell apparatus 300, 408, 416 and 418 shown previously have the advantage that tracking is not required since the sunlight always strike at least a surface of the rods on the solar panel 1 at a perpendicular direction. Therefore, the costs for gear drives and their controlling mechanism can be saved in this type of three-legged solar cell apparatus. Besides, the installation cost for this type of three-legged solar cell apparatus is less than that of the single pole solar cell assembly 210 and the roll-tilt solar cell assemblies 228 and 244 that have been described previously in the background section in connection with
The three-legged solar cell apparatus 300 (
Although the solar panel 1 shown previously has elongated photovoltaic modules 10 mounted inside, it is understandable that a flat solar panel is also suitable to be mounted to any of the three-legged structures (e.g. 304, 340 and 378) described herein.
The material of the legs described in
In one embodiment, the legs are constructed of (e.g. 1.2 mm) carbon fiber tubes combined with magnesium die-casting.
The solar panel 1 is now described below in connection with
The modules 10 can be identical. As exemplified by a module 10 shown in
Examples for such a configuration including the tube and caps are illustrated in U.S. patent application Ser. No. 11/378,847, filed Mar. 18, 2006, which is hereby incorporated by reference herein. In some instances, caps form a hermetic seal as described in U.S. patent application Ser. No. 11/437,928, which is hereby incorporated by reference herein.
As shown in
The width and breadth of the photovoltaic surface 54 in this example are equal to each other and to the surface's diameter Ds. The length Ls of the surface 54 is greater than, and preferably over five times or over twenty times greater than, the diameter Ds of the surface 54. Similarly, the length Lm of the module 10 is greater than, and preferably over five times or over twenty times greater than, the diameter Dm of the diameter of the module 10. The module's length and diameter in this example correspond to the lengths and diameter's of the module's outer tube 26.
As shown in
The rails 70, 71 and 72 can be extruded and stocked in long lengths from which shorter lengths can be cut to match the individual length needed for each application. To simplify warehousing and manufacturing, the side rails 70 can be cut from the same stock material as the end rails 71 and 72.
The rails 70, 71 and 72 can be formed of fiber reinforced plastic, such as with pultruded fibers 75 extending along the full length of the rail as illustrated by the first end rail 71 in
The end rails 71 and 72 in this example are identical, and described with reference to the first end rail 71 in
A socket strip 82 in the groove 80 can be adhered to both the top of the bar 81 and the bottom of the groove 80. The socket strip 82 in this example contains a chain of metal socket contacts 84 interconnected by an electrical bus line 90, all over molded by a rubber sheath 92. The sheath 92 can electrically insulate the bus line 90 and secure the socket contacts 84 in place at a predetermined center spacing. The rail 71 accordingly contains the strip 82, and thus also the sockets 84 and electrical lines 90 of the strip 82. The width Ws of the strip 82 can approximately equal the width Wg of the groove 80 so as to fit snugly in the groove 80.
Alternatively, the width Wo of the opening of the groove 80 could be smaller than the width Ws of the strip 82, while the width Ws of the strip 82 is be substantially equal to or smaller than the width Wg of the groove. In this case, a lip or lip-like member of the groove 80 could be used to at least partially restrict the movement of the strip. In this case, the strip could be inserted into the channel or groove 80 from the end, or pressure-placed past the lip at the opening of the groove 80 into the groove 80 in the rail 71.
The sheath 92 can be flexible, and even rubbery, to reduce stress in the modules 10 and facilitate manipulation when being connected to the modules 10 or inserted into the rail 71. If sufficiently flexible, the sheath 92 can be manufactured in long lengths and stocked in a roll. Shorter lengths can be cut from the roll as needed, to match the length and number of sockets 84 needed for each application. Even if made flexible, the sheath 92 is preferably substantially incompressible and inextensible to maintain the center spacing of the modules 10. The sheath 92 can alternatively be rigid to enhance rigidity of the rail 71 or have rigid and flexible portions.
As illustrated with reference to one end 51 of one module 10 shown in
As shown in
In the assembled panel 1 shown in
Referring to
In the figures cited below, parts labeled with primed and multiply-primed reference numerals correspond to parts labeled in other figures with equivalent unprimed numerals.
In the first embodiment, as shown in
In the first embodiment, as shown in
Although the photovoltaic surface 54 is preferably cylindrical as shown above, other shapes are possible as mentioned above. For example,
In some embodiments, elongated photovoltaic modules 10 are rigid. Rigidity of a material can be measured using several different metrics including, but not limited to, Young's modulus. In solid mechanics, Young's Modulus (E) (also known as the Young Modulus, modulus of elasticity, elastic modulus or tensile modulus) is a measure of the stiffness of a given material. It is defined as the ratio, for small strains, of the rate of change of stress with strain. This can be experimentally determined from the slope of a stress-strain curve created during tensile tests conducted on a sample of the material. Young's modulus for various materials is given in the following table.
In some embodiments of the present application, photovoltaic modules 10 is deemed to be rigid when it formed on a substrate having a Young's modulus of 20 GPa or greater, 30 GPa or greater, 40 GPa or greater, 50 GPa or greater, 60 GPa or greater, or 70 GPa or greater. In some embodiments of the present application a photovoltaic module 10 is deemed to be rigid when the Young's modulus for the substrate of the module 10 is a constant over a range of strains. Such materials are called linear, and are said to obey Hooke's law. Thus, in some embodiments, the substrate of a photovoltaic module 10 is made out of a linear material that obeys Hooke's law. Examples of linear materials include, but are not limited to, steel, carbon fiber, and glass. Rubber and soil (except at very low strains) are non-linear materials.
Each module 10 in the above example includes a single photovoltaic cell 22. Alternatively, each module 10 can have multiple cells. For example,
The module 10 can have one contiguous photovoltaic cell. Or, it can have several photovoltaic cells, connected in serial or in parallel. These cells can be made as a monolithic structure that has the plurality of cells scribed into the photovoltaic material during the semiconductor manufacturing stage. Examples of such monolithically integrated cells are disclosed in, for example, in U.S. patent application Ser. No. 11/378,835, which is hereby incorporated by reference herein. Further, as noted above, the cross-sectional geometry of such an elongated module need not be limited to the cylindrical embodiment described above. Indeed, the cross-sectional geometry can by polygonal, e.g., an n-sided polygon where n is any positive integer greater than two. For example, the cross-sectional geometry can be square planar (n=4), a pentagon (n=5) and so forth. Moreover, the cross-sectional geometry can be any regular (e.g. square) or irregular closed form shape.
In the first embodiment, each photocell 22 is sealed in a transparent protective tube 24 (
The reflective surface 14 can be a self-cleaning surface such as, for example, any of the self-cleaning surfaces disclosed in U.S. patent application Ser. No. 11/315,523, filed Dec. 21, 2005 which is hereby incorporated by reference herein for the purpose of disclosing such surfaces.
The fibers 75 in the above example extend linearly along the length of each rail 70, 71 and 72. However, other forms are possible, such as roving strands, mats or fabrics, which can take different orientations in relation to the shapes and dimension of the final products formed during a pultrusion process. Alternative materials for the rails 70, 71 and 72 are other plastics, metals, extruded materials, and other types of preformed and cut materials.
A three-legged solar cell apparatus is contemplated. The apparatus is made of an array of electrically-interconnected photovoltaic modules, a frame and a three-legged structure. Each of the photovoltaic module in the array can be elongated and has first and second opposite ends. The frame can be made of a first end rail and a second end rail. In this manner the first ends of the modules are fixed to the first end rail and the second ends of the modules are fixed to the second end rail. The three-legged structure can be mounted to the frame, thereby supporting the frame.
Each photovoltaic module in the array can have an elongated axis and each photovoltaic module in the array can have photovoltaic surface portions that face away from the elongated axis in different directions to receive light to generate electricity. In one case, the electrically-interconnected photovoltaic modules do not touch each other. In one case, the electrically-interconnected photovoltaic modules touch each other.
In addition to the components described previously, the three-legged solar cell apparatus can be made of a back plate. The back plate can have an upper side and a bottom side. In this manner the back plate fixedly connects the first and second rails together and the upper side of the back plate is reflective and is configured to reflect light onto the array of photovoltaic modules. In a more specific case, the three-legged structure can,be joined by a central collar, where the central collar is mounted to a center portion of the bottom side.
The three-legged structure can be made of three separate legs that are each separately mounted to a different portion of the frame.
In addition to the components described previously, the three-legged solar cell apparatus can be made of a first axially-extending side rail fixedly connecting the first and second end rails together. Besides, the three-legged solar cell apparatus can be made of a second axially-extending side rail fixedly connecting the first and second end rails together. In this manner the first end rail, the second end rail, the first axially-extending side rail and the second axially-extending side rail form a rectangular frame.
In one case, the three-legged structure can have a first extendable leg. In this manner a length of the first extendable leg is adjustable. In a more specific case the three-legged structure can have a center shaft slideable in a central collar, where the central collar joins a top portion of the first extendable leg to the frame.
In one case, the three-legged structure can be made of a first leg, a second leg and a third leg that are joined together by a Y-shaped extension strut. In a more specific case the three-legged structure is a tripod.
In one case, each photovoltaic module in the array is elongated along an axis and can have first and second axially opposite ends, and each photovoltaic module can have photovoltaic surface portions facing away from the axis in different directions to receive light to generate electricity. In a more specific case a photovoltaic module in the array is cylindrical. In a more specific case a cross-section of a photovoltaic module in the array forms an n-sided polygon, where n can be an integer greater than or equal to 3.
In one case, a first photovoltaic module in the array is flat planar. In a more specific case the first photovoltaic module is bifacial. In a more specific case the first photovoltaic module is monofacial.
In one case, the frame permits light to enter the frame from a top side and a bottom side of the frame. In this manner the three-legged structure can be mounted to the bottom side of the frame.
A three-legged solar cell apparatus is also contemplated. The apparatus is made of an array of electrically-interconnected photovoltaic modules, a first end rail, a second end rail, a first axially-extending side rail, and a three-legged structure. Each electrically-interconnected photovoltaic module can be elongated along an axis and can have first and second axially opposite ends. Each module can also have photovoltaic surface portions facing away from the axis in different directions to receive light to generate electricity. The first ends and the second ends of the photovoltaic modules can be fixed. The first axially-extending side rail can be fixedly connecting the first and second end rails together and between which the array is located. The three-legged structure can have a first leg, a second leg, and a third leg, where the first leg is coupled to the first end rail.
In addition to the components described previously, the three-legged solar cell apparatus can made of a second axially-extending side rail fixedly connecting the first and second end rails together and between which the array is located. In one case, the first axially-extending side rail and the second axially-extending side rail can be parallel to each other.
In one case, the length of the first leg can be adjustable. In one case, the length of the first leg can be different from the length of the second leg and the third leg.
In one case, the three-legged solar cell apparatus can have a first corner bracket that reinforces an intersection of the first axially-extending side rail and the first end rail.
The intersections of the first end rail, the second end rail, the first axially-extending side rail, and the second axially-extending side rail can each be reinforced by a corner bracket in a set of four corner brackets. In one case, the first leg is attached to first corner bracket in the set of four corner brackets and a second leg is attached to a second corner bracket in the set of four corner brackets. In a more specific case the third leg is attached to a third corner bracket in the set of four corner brackets.
In one case, a photovoltaic module in the array is cylindrical. In one case, a cross-section of a photovoltaic module in the array forms an n-sided polygon, where n can be an integer greater than or equal to 3. In a more specific case, the cross-section of the photovoltaic module in the array can be an ovoid cross-section, a triangular cross-section, a pentagonal cross-section, a hexagonal cross-section, a cross-section having at least one acute portion, or a cross-section having at least one curved portion. In a more specific case, a first portion of a photovoltaic module in the array can be characterized by a first cross-sectional shape and a second portion of the photovoltaic module can be characterized by a second cross-sectional shape. The first cross-sectional shape and the second cross-sectional shape can be the same. Alternatively, the first cross-sectional shape and the second cross-sectional shape can be different. For example, the first cross-sectional shape can be planar and the second cross-sectional shape can have at least one acute side. In a more specific case, at least ninety percent of the length of the photovoltaic module in the array can be characterized by the first cross-sectional shape.
In one case, a first photovoltaic module in the array can be flat planar. In a more specific case, the first photovoltaic module can be bifacial. In a more specific case, the first photovoltaic module can be monofacial.
In one case, the frame permits light to enter the frame from a top side and a bottom side of the frame, where the three-legged structure is mounted to the bottom side of the frame.
Thus, a three-legged solar cell apparatus having a solar panel and a three-legged structure is described and illustrated. Those skilled in the art will recognize that many modifications and variations of the present invention are possible without departing from the invention. Of course, the various features depicted in each of the figures and the accompanying text may be combined together.
Accordingly, it should be clearly understood that the present invention is not intended to be limited by the particular features specifically described and illustrated in the drawings, but the concept of the present invention is to be measured by the scope of the appended claims. It should be understood that various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention as described by the appended claims that follow.
While embodiments and applications of this invention have been shown and described, it would be apparent to these skilled in the art having the benefit of this disclosure that many more modifications than mentioned above are possible without departing from the inventive concepts herein. The invention, therefore, is not to be restricted except in the spirit of the appended claims.
The present application claims priority under 35 U.S.C. 119(e) to U.S. Provisional Application No. 60/878,899 filed Jan. 5, 2007 which is hereby incorporated by reference.
Number | Date | Country | |
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60878899 | Jan 2007 | US |