The present invention generally relates to an AC/DC converter circuit, and more particularly, to a three-phase rectifier circuit that utilizes a three-phase power factor correction (PFC) circuit to rectify AC input voltages to DC voltages.
An AC/DC converter is an electronic device that converts a source of alternating current (AC) signals to direct current (DC) signals. The AC/DC converters are important in electronic devices that utilize DC voltages to operate with AC power as the power source, such as computer servers or workstations. Furthermore, other electronic devices using both AC power and chargeable batteries as power sources are also in need of the AC/DC converters. For example, portable electronic devices such as cellular phones and laptop computers may use DC power supplied from the batteries when AC power is not available, but may also use AC power as a power source to operate and/or to charge the batteries. In this case, the AC voltages must be converted to DC voltages for the operation of the portable electronic devices or charging of the batteries.
Generally, AC/DC converters utilize power factor correction (PFC) circuits because of the increasing resonance requirement of the voltage signals and the conversion efficiency of the PFC circuit. A conventional AC/DC converter utilizes a single phase system, which comprises a single-phase PFC circuit, a high voltage DC link, and a DC/DC converter. The single-phase PFC circuit performs the AC/DC conversion, converting AC voltages from the AC power source to high voltage DC signals and sends the high voltage DC signals to the DC/DC converter through the high voltage DC link. The DC/DC converter then converts the high voltage DC signals to the desired DC voltages for the electronic devices. However, the output power rate of the single phase system is limited.
With the increasing requirement of high output power rate of the
AC/DC converters, the three-phase PFC circuits are widely used to perform the AC/DC conversion. In practical use, topology of the three-phase PFC circuits can be in a variety of different circuitry layouts. A simple circuitry layout of the three-phase PFC circuit is always preferred, but the simple circuitry layout generally leads to problems such as relatively low efficiency and high resonant wave current. On the other hand, adopting more complicated circuitry layouts to increase the efficiency of the three-phase PFC circuits would create a different set of problems, such as increased cost and complexity of control of the circuitry, and reduced reliability of the AC/DC converters.
Further, the three-phase PFC circuits generate a higher output DC voltage, generally in the range of 800V. Thus, when the AC/DC converters use the three-phase PFC circuits instead of the single-phase PFC circuits, the DC/DC converter must be replaced to sustain the higher output DC voltage generated by the three-phase PFC circuits. One way to solve the problem is to utilize high voltage circuitry elements, such as 1200V elements, instead of the 600V elements in the AC/DC converters. However, the 1200V elements are not as commonly used as the 600V elements, and the AC/DC converters would thus cost more due to the increased cost of the 1200V elements. Another way is to utilize more complicated circuitry layouts with the general 600V elements. In this way, however, the number of circuitry elements would increase and thus become more difficult to control.
Therefore, a heretofore unaddressed need exists in the art to address the aforementioned deficiencies and inadequacies.
The present invention, in one aspect, relates to a three-phase rectifier circuit having three input terminals and two output terminals. In one embodiment, the three-phase rectifier circuit includes a three-phase diode bridge, three switching circuits, and a voltage source electrically coupled to one another.
The three-phase diode bridge has three pairs of first diodes electrically parallel-connected to the two output terminals. Each pair of first diodes has two first diodes series-connected defining a first node therebetween, and electrically connected to a corresponding input terminal at the first node. In one embodiment, all the first diodes of the three pairs of first diodes comprise fast recovery diodes. In another embodiment, the three-phase diode bridge further comprises three pairs of second diodes. Each pair of second diodes has two second diodes, one second diode is electrically connected between the first node and the second node of the corresponding pair of first diodes, and the other second diode is electrically connected between the first node and the third node of the corresponding pair of first diodes. In yet another embodiment, all the first diodes of the three pairs of first diodes comprise fast recovery diodes, and all the second diodes of the three pairs of second diodes comprise slow recovery diodes.
Each switching circuit has a first terminal, a second terminal and a plurality of switches electrically series-connected between the first and second terminals. Each switching circuit is coupled to a corresponding pair of first diodes such that the first terminal is electrically connected to a second node between the first node and one first diode of the corresponding pair of first diodes and the second terminal is electrically connected to a third node between the first node and the other first diode of the corresponding pair of first diodes. In one embodiment, each of the plurality of switches of the three switching circuits comprises a metal-oxide-semiconductor (MOS) switch or an insulated-gate bipolar transistor (IGBT) switch.
The voltage source is electrically parallel-connected between the two output terminals and electrically connected to each switching circuit. In one embodiment, the voltage source comprises two polarized capacitors series-connected defining a fourth node therebetween, and electrically connected to each of the switching circuits at the fourth node.
Further, the three-phase rectifier circuit may include a converter circuit electrically connected to the output terminals. The converter circuit may also have a plurality of modules, and each module has a first input, a second input, a first output and a second output. The first input of the first module and the second input of the last module are respectively electrically connected to the output terminals, the second input of any one but the last module is electrically connected to the first input of its immediate next module, and all the first outputs and the second outputs of the plurality of modules are electrically parallel-connected. In one embodiment, each of the modules has a resonant converter. Additionally, the resonant converter may have an LLC series resonant DC/DC converter or an LLC parallel resonant DC/DC converter.
In another aspect of the present invention, a three-phase rectifier circuit having three input terminals and two output terminals includes a three-phase diode bridge and three switching circuits. The three-phase diode bridge has three pairs of first diodes electrically parallel-connected to the two output terminals, where each pair of first diodes comprises two first diodes series-connected defining a first node therebetween, and electrically connected to a corresponding input terminal at the first node. Each switching circuit has a first terminal, a second terminal and a plurality of switches electrically series-connected between the first and second terminals, and is coupled to a corresponding pair of first diodes such that the first terminal is electrically connected to a second node between the first node and one first diode of the corresponding pair of first diodes and the second terminal is electrically connected to a third node between the first node and the other first diode of the corresponding pair of first diodes. In one embodiment, each of the plurality of switches of the three switching circuits includes an MOS switch or an IGBT switch.
Further, the three-phase diode bridge may have three pairs of second diodes, where each pair of second diodes has two second diodes, one second diode is electrically connected between the first node and the second node of the corresponding pair of first diodes, and the other second diode is electrically connected between the first node and the third node of the corresponding pair of first diodes. In one embodiment, all the first diodes of the three pairs of first diodes include fast recovery diodes, and all the second diodes of the three pairs of second diodes include slow recovery diodes.
Additionally, the three-phase rectifier circuit may have a voltage source electrically parallel-connected between the two output terminals and electrically connected to each switching circuit. In one embodiment, the voltage source comprises two polarized capacitors series-connected defining a fourth node therebetween, and electrically connected to each of the switching circuits at the fourth node.
Moreover, the three-phase rectifier circuit may include a converter circuit electrically connected to the output terminals. The converter circuit may also have a plurality of modules, and each module has a first input, a second input, a first output and a second output. The first input of the first module and the second input of the last module are respectively electrically connected to the output terminals, the second input of any one but the last module is electrically connected to the first input of its immediate next module, and all the first outputs and the second outputs of the plurality of modules are electrically parallel-connected. In one embodiment, each of the modules has a resonant converter. Additionally, the resonant converter may have an LLC series resonant DC/DC converter or an LLC parallel resonant DC/DC converter.
In yet another aspect of the present invention, a three-phase rectifier circuit having three input terminals and two output terminals includes a three-phase diode bridge and three switching circuits. In one embodiment, the three-phase rectifier circuit has a PFC circuit having one or more inputs electrically coupled to an AC power source, and two outputs, a voltage source electrically coupled between the two outputs of the PFC, and a plurality of modules interleavingly connected to each other, and electrically coupled to the voltage source.
In one embodiment, the PFC circuit comprises a three-phase diode bridge comprising three pairs of first diodes electrically parallel-connected to the two outputs of the PFC circuit, wherein each pair of first diodes comprises two first diodes series-connected defining a first node therebetween, and electrically connected to a corresponding input of the PFC circuit at the first node, and three switching circuits, each switching circuit having a first terminal, a second terminal and a plurality of switches electrically series-connected between the first and second terminals, coupled to a corresponding pair of first diodes such that the first terminal is electrically connected to a second node between the first node and one first diode of the corresponding pair of first diodes and the second terminal is electrically connected to a third node between the first node and the other first diode of the corresponding pair of first diodes.
In one embodiment, the voltage source comprises one or more polarized capacitors.
In one embodiment, each module has a first input, a second input, a first output and a second output, wherein the first input of the first module and the second input of the last module are electrically coupled to the outputs of the PFC circuit, the second input of any one but the last module is electrically connected to the first input of its immediate next module, and all the first outputs and the second outputs of the plurality of modules are electrically parallel-connected. In one embodiment, each of the modules comprises a resonant converter, where the resonant converter comprises an LLC series resonant DC/DC converter or an LLC parallel resonant DC/DC converter.
These and other aspects of the present invention will become apparent from the following description of the preferred embodiment taken in conjunction with the following drawings, although variations and modifications therein may be effected without departing from the spirit and scope of the novel concepts of the disclosure.
The accompanying drawings illustrate one or more embodiments of the invention and together with the written description, serve to explain the principles of the invention. Wherever possible, the same reference numbers are used throughout the drawings to refer to the same or like elements of an embodiment, and wherein:
The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Like reference numerals refer to like elements throughout.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” or “includes” and/or “including” or “has” and/or “having” when used herein, specify the presence of stated features, regions, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, regions, integers, steps, operations, elements, components, and/or groups thereof.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and the present disclosure, and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
As used herein, “around”, “about” or “approximately” shall generally mean within 20 percent, preferably within 10 percent, and more preferably within 5 percent of a given value or range. Numerical quantities given herein are approximate, meaning that the term “around”, “about” or “approximately” can be inferred if not expressly stated.
The description will be made as to the embodiments of the present invention in conjunction with the accompanying drawings in
The pair of the first diodes 112 includes first diodes D1 and D2 series-connected defining a first node N1 therebetween, and electrically connected to the corresponding input terminal 122 at the first node N1. Similarly, the pair of the first diodes 114 includes first diodes D3 and D4 series-connected defining a first node N2 therebetween, and electrically connected to the corresponding input terminal 124 at the first node N2. The pair of the first diodes 116 includes first diodes D5 and D6 series-connected defining a first node N3 therebetween, and electrically connected to the corresponding input terminal 126 at the first node N3. Preferably, all the first diodes D1, D2, D3, D4, D5 and D6 of the three pairs of first diodes 112, 114 and 116 include fast recovery diodes.
The three switching circuits 150 include switching circuits 152, 154 and 156. The switching circuit 152 has a first terminal, a second terminal and a plurality of switches Q1 and Q2 electrically series-connected between the first and second terminals, and is coupled to a corresponding pair of first diodes 112 such that the first terminal is electrically connected to a second node N11 between the first node N1 and one first diode D1 of the corresponding pair of first diodes 112 and the second terminal is electrically connected to a third node N12 between the first node N1 and the other first diode D2 of the corresponding pair of first diodes 112. Similarly, the switching circuit 154 also has a first terminal, a second terminal and a plurality of switches Q3 and Q4 electrically series-connected between the first and second terminals, and is coupled to a corresponding pair of first diodes 114 such that the first terminal is electrically connected to a second node N21 between the first node N2 and one first diode D3 of the corresponding pair of first diodes 114 and the second terminal is electrically connected to a third node N22 between the first node N2 and the other first diode D4 of the corresponding pair of first diodes 114. The switching circuit 156 also has a first terminal, a second terminal and a plurality of switches Q5 and Q6 electrically series-connected between the first and second terminals, and is coupled to a corresponding pair of first diodes 116 such that the first terminal is electrically connected to a second node N31 between the first node N3 and one first diode D5 of the corresponding pair of first diodes 116 and the second terminal is electrically connected to a third node N32 between the first node N3 and the other first diode D6 of the corresponding pair of first diodes 116. In
The voltage source 140 is electrically parallel-connected between the two output terminals 132 and 134 and electrically connected to each switching circuit 112, 114 and 116 at nodes N51, N52, and N53. Specifically, the voltage source 140 has two polarized capacitors (energy storage capacitors) C4 and C5 series-connected defining a fourth node N4 therebetween, and electrically connected to each of the switching circuits 112, 114 and 116 at the fourth node N4.
According to the embodiment shown in
Also, the three-phase diode bridge 210 has three pairs of first diodes 212, 214 and 216 electrically parallel-connected to the two output terminals 232 and 234, and the three switching circuits 250 include switching circuits 252, 254 and 256. The embodiment in
According to the embodiment shown in
According to the embodiment shown in
According to the embodiment shown in
According to the embodiments shown in
The converter circuit 600 is essentially a DC/DC converter electrically connected to the output terminals 532 and 534 of the three-phase PFC circuit 510. According to the present invention, the converter circuit 600 includes a plurality of modules, and each module has a first input, a second input, a first output and a second output. Specifically, the converter circuit 600 in
According to the present invention, the first input of the first module and the second input of the last module are respectively electrically connected to the output terminals, and the second input of any one but the last module is electrically connected to the first input of its immediate next module. In the exemplary embodiment shown in
It should be appreciated to those of skill in the art that, in the converter circuit, the modules may be resonant converters, and the resonant converter may include an LLC series resonant DC/DC converter or an LLC parallel resonant DC/DC converter, or any other types or configurations of the resonant converter circuits. Also, the converter circuit may include more than two resonant converters, or any other types of modules.
In sum, the present invention, among other things, recites a three-phase rectifier circuit that has three input terminals and two output terminals. The three-phase rectifier circuit includes a three-phase diode bridge having three pairs of first diodes electrically parallel-connected to the two output terminals, where each pair of first diodes comprises two first diodes series-connected defining a first node therebetween, and electrically connected to a corresponding input terminal at the first node, and three switching circuits, each switching circuit having a first terminal, a second terminal and a plurality of switches electrically series-connected between the first and second terminals, coupled to a corresponding pair of first diodes such that the first terminal is electrically connected to a second node between the first node and one first diode of the corresponding pair of first diodes and the second terminal is electrically connected to a third node between the first node and the other first diode of the corresponding pair of first diodes. In one aspect, the three-phase rectifier circuit further includes a voltage source electrically parallel-connected between the two output terminals and electrically connected to each switching circuit. In another aspect, the three-phase diode bridge further includes three pairs of second diodes, where each pair of second diodes comprises two second diodes, one second diode is electrically connected between the first node and the second node of the corresponding pair of first diodes, and the other second is electrically connected between the first node and the third node of the corresponding pair of first diodes.
The foregoing description of the exemplary embodiments of the invention has been presented only for the purposes of illustration and description and is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Many modifications and variations are possible in light of the above teaching.
The embodiments were chosen and described in order to explain the principles of the invention and their practical application so as to activate others skilled in the art to utilize the invention and various embodiments and with various modifications as are suited to the particular use contemplated. Alternative embodiments will become apparent to those skilled in the art to which the present invention pertains without departing from its spirit and scope. Accordingly, the scope of the present invention is defined by the appended claims rather than the foregoing description and the exemplary embodiments described therein.
Number | Date | Country | Kind |
---|---|---|---|
201210149108.8 | May 2012 | CN | national |
This application is a continuation-in-part application of a co-pending U.S. patent application Ser. No. 13/090,925, filed on Apr. 20, 2011, entitled “PARALLEL-CONNECTED RESONANT CONVERTER CIRCUIT AND CONTROLLING METHOD THEREOF”, by Haoyi Ye et al., which itself is a continuation application of U.S. patent application Ser. No. 12/394,571, Feb. 27, 2009, entitled “PARALLEL-CONNECTED RESONANT CONVERTER CIRCUIT AND CONTROLLING METHOD THEREOF”, by Haoyi Ye et al., which status is abandoned and which itself claims priority to and the benefit of, pursuant to 35 U.S.C. §119(a), Taiwan patent application No. 097109222, filed on Mar. 14, 2008, entitled “PARALLEL-CONNECTED RESONANT CONVERTER CIRCUIT AND CONTROLLING METHOD THEREOF”, by Haoyi Ye et al., all of the contents of which are incorporated herein by reference in their entireties. This application also claims priority to and the benefit of, pursuant to 35 U.S.C. §119(a), Chinese patent application No. 201210149108.8, filed May 14, 2012, entitled “CONVERTER WITH INPUT VOLTAGE BALANCE CIRCUIT”, by Chao Yan et al., the content of which is incorporated herein by reference in its entirety.
Number | Date | Country | |
---|---|---|---|
Parent | 12394571 | Feb 2009 | US |
Child | 13090925 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 13090925 | Apr 2011 | US |
Child | 13544695 | US |