The present disclosure relates to a resonant converter and a method of controlling the same, and more particularly to a three-phase resonant converter and a method of controlling the same.
The statements in this section merely provide background information related to the present disclosure and do not necessarily constitute prior art.
Due to soft-switching characteristics, the resonant converter has better conversion efficiency than the traditional DC-to-DC converter, and therefore the resonant converter has been widely used in various power supply products in recent years, among which the LLC structure is more common. However, the resonant converter has the characteristic that high gain and high efficiency cannot be satisfied at the same time: if the characteristic curve is optimized for high efficiency, the gain capability will be sacrificed, resulting in the inability to meet the current market requirement that the output voltage of the power converter needs to be maintained at a certain output level (referred to as the voltage threshold in the following) for a hold-up time when the input power is lost. Conversely, if optimized for a high gain curve, the efficiency will be sacrificed for increased energy consumption.
Existing control strategies have been successfully applied to single-phase resonant converters. However, with the gradual development of power supply products to higher output power, the application of single-phase resonant converters began to appear inadequate. In order to achieve three-phase current balance in three-phase resonant converters, a common method used in the past was to independently adjust the duty cycle of the three phases. However, this method cannot make the duty cycle of the three phases operate at the optimum point, thereby affecting efficiency. Another common method is to adjust the relative angles of the three-phase duty cycle so that the three phases are not fixed at 120 degrees from each other so as to achieve current balance, but the control difficulty of this method is relatively high.
Therefore, how to design a three-phase resonant converter and a method of controlling the same to solve the problems and technical bottlenecks in the existing technology has become a critical topic in this field.
An objective of the preset disclosure is to provide a three-phase resonant converter. The three-phase resonant converter includes a three-phase transformer, an input bridge arm assembly, an output bridge arm assembly, and a control unit. The three-phase transformer includes three primary-side windings and three secondary-side windings. The input bridge arm assembly includes three input switch arms respectively coupled to the three primary-side windings, wherein each input switch arm includes an upper switch and a lower switch. The output bridge arm assembly includes three output synchronous rectification switch arms respectively coupled to the three secondary-side windings, wherein each output synchronous rectification switch arm includes an upper rectification switch and a lower rectification switch, and the control of each output synchronous rectification switch arm is corresponding to the control of each input switch arm. The control unit controls the upper rectification switch or the lower rectification switch to be correspondingly turned on with a phase angle leading to the upper switch or the lower switch so as to maintain an output voltage of the resonant converter to be higher than a voltage threshold.
Accordingly, the three-phase resonant converter has the following characteristics and advantages: 1. the three-phase resonant converter and the method of controlling the same can provide both high-gain and high-efficiency characteristics, and can be applied to higher output power design; 2. the unbalanced input currents can be controlled to adjust the phase angle differences for the first phase angle, the second phase angle, and the third phase angle so as to achieve the optimum control of leading phase angle and the balance of the three-phase current; 3. three primary-side windings and three secondary-side windings of the three-phase transformer can be implemented in a star connection (Y connection) or a delta connection (A connection), thereby increasing the flexibility and convenience of circuit design.
Another objective of the preset disclosure is to provide a method of controlling a three-phase resonant converter. The method includes steps of: providing a three-phase resonant converter having a three-phase transformer, an input bridge arm, and an output bridge arm; wherein the input bridge arm assembly includes three input switch arms, and each input switch arm includes an upper switch and a lower; wherein the output bridge arm assembly includes three output synchronous rectification switch arms, and each output synchronous rectification switch arm includes an upper rectification switch and a lower rectification switch, controlling each output synchronous rectification switch arm and each input switch arm correspondingly, and control the upper rectification switch or the lower rectification switch to be correspondingly turned on with a phase angle leading to the upper switch or the lower switch so as to maintain an output voltage of the resonant converter to be higher than a voltage threshold.
Accordingly, the method of controlling the three-phase resonant converter has the following characteristics and advantages: 1. the three-phase resonant converter and the method of controlling the same can provide both high-gain and high-efficiency characteristics, and can be applied to higher output power design; 2. the unbalanced input currents can be controlled to adjust the phase angle differences for the first phase angle, the second phase angle, and the third phase angle so as to achieve the optimum control of leading phase angle and the balance of the three-phase current; 3. three primary-side windings and three secondary-side windings of the three-phase transformer can be implemented in a star connection (Y connection) or a delta connection (Δ connection), thereby increasing the flexibility and convenience of circuit design.
It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the present disclosure as claimed. Other advantages and features of the present disclosure will be apparent from the following description, drawings, and claims.
The present disclosure can be more fully understood by reading the following detailed description of the embodiment, with reference made to the accompanying drawing as follows:
Reference will now be made to the drawing figures to describe the present disclosure in detail. It will be understood that the drawing figures and exemplified embodiments of present disclosure are not limited to the details thereof.
Please refer to
The input bridge arm assembly 12 includes three input switch bridge arms 121, 122, 123, i.e., a first input switch bridge arm 121, a second input switch bridge arm 122, and a three input switch bride arm 123, respectively coupled to the three primary-side windings. Each input switch bridge arm 121, 122, 123 includes an upper switch Q1, Q3, Q5 and a lower switch Q2, Q4, Q6, that is, the first input switch bridge arm 121 includes a first upper switch Q1 and a first lower switch Q2, and the first upper switch Q1 and the first lower switch Q2 are commonly connected at a first node NA. The second input switch bridge arm 122 includes a second upper switch Q3 and a second lower switch Q4, and the second upper switch Q3 and the second lower switch Q4 are commonly connected at a second node NB. The third input switch bridge arm 123 includes a third upper switch Q5 and a third lower switch Q6, and the third upper switch Q5 and the third lower switch Q6 are commonly connected at a third node NC.
The output bridge arm assembly includes three output synchronous rectification switch arms 131, 132, 133, i.e., a first output synchronous rectification switch arm 131, a second output synchronous rectification switch arm 132, and a three output synchronous rectification switch arm 133, respectively coupled to the three secondary-side windings. Each output synchronous rectification switch arm 131, 132, 133 includes an upper rectification switch SR1, SR3, SR5 and a lower rectification switch SR2, SR4, SR6, that is, the first output synchronous rectification switch arm 131 includes a first upper rectification switch SR1 and a first lower rectification switch SR2. The second output synchronous rectification switch arm 132 includes a second upper rectification switch SR3 and a second lower rectification switch SR4. The third output synchronous rectification switch arm 133 includes a third upper rectification switch SR5 and a third lower rectification switch SR6.
In particular, the control of each output synchronous rectification switch arm 131, 132, 133 is corresponding to the control of each input switch arm 121, 122, 123. Specifically, the control of the first upper rectification switch SR1 and the first lower rectification switch SR2 of the first output synchronous rectification switch arm 131 is corresponding to the first upper switch Q1 and the first lower switch Q2 of the first input switch bridge arm 121. The control of the second upper rectification switch SR3 and the second lower rectification switch SR4 of the second output synchronous rectification switch arm 132 is corresponding to the second upper switch Q3 and the second lower switch Q4 of the second input switch bridge arm 122. The control of the third upper rectification switch SR5 and the third lower rectification switch SR6 of the third output synchronous rectification switch arm 133 is corresponding to the third upper switch Q5 and the third lower switch Q6 of the third input switch bridge arm 123.
In different embodiments, the controller unit 10 may receive an input voltage Vdc or the output voltage Vout of the three-phase resonant converter, that is, as long as the state of the output voltage Vout can be directly or indirectly acquired, it can be a source of voltage information. Taking the embodiment of receiving the output voltage Vout in
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Therefore, in order to solve the situation that the switching mode and the hold-up time of the switches cannot be considered in the previous disclosure, the present disclosure provides a three-phase resonant converter and a method of controlling the same to solve the existing problems and technical bottlenecks in the related art.
Please refer to
In this operation, since the upper rectification switch SR1, SR3, SR5 or the lower rectification switch SR2, SR4, SR6 is correspondingly turned on with the phase angle leading to the upper switch Q1, Q3, Q5 or the lower switch Q2, Q4, Q6, compared to the
Moreover, as shown in
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Moreover, as shown in
In one operation situation, based on three input currents flowing into the three primary-side windings being the same, that is, the input currents of the three-phase resonant converter are balanced (refer to
Please refer to
For the balanced-current operation situation of the three-phase resonant converter, since the first phase angle difference ΔΦL12 and the second phase angle difference ΔΦL13 are zero, the first phase angle ΦL1, the second phase angle ΦL2, and the third phase angle ΦL3 are the same.
For the unbalanced-current operation situation of the three-phase resonant converter, since the first phase angle difference ΔΦL12 and the second phase angle difference ΔΦL13 are not zero, the first phase angle ΦL1, the second phase angle ΦL2, and the third phase angle ΦL3 are not the same.
Moreover, the first phase angle difference ΔΦL12 is determined by a first current Ir1 and a second current Ir2, and the second phase angle difference ΔΦL13 is determined by the first current Ir1 and a third current Ir3. In particular, the first current Ir1 is a current flowing from a command node, i.e., a first node NA between the first upper switch Q1 and the first lower switch Q2 to the three-phase transformer 11, the second current Ir2 is a current flowing from a command node, i.e., a second node NB between the second upper switch Q3 and the second lower switch Q4 to the three-phase transformer 11, and the third current Ir3 is a current flowing from a command node, i.e., a third node NC between the third upper switch Q5 and the third lower switch Q6 to the three-phase transformer 11.
When the second current Ir2 is greater than the first current Ir1, the first phase angle difference ΔΦL12 is negative, and when the second current Ir2 is less than the first current Ir1, the first phase angle difference ΔΦL12 is positive. Moreover, an absolute value of a current difference between the second current Ir2 and the first current Ir1 is greater, an absolute value of the first phase angle difference ΔΦL12 is greater. That is, when the second current Ir2 is increasingly greater than the first current Ir1, the first phase angle difference ΔΦL12 is a decreasingly negative value, and when the second current Ir2 is decreasingly less than the first current Ir1, the first phase angle difference ΔΦL12 is an increasingly positive value.
Similarly, when the third current Ir3 is greater than the first current Ir1, the second phase angle difference ΔΦL13 is negative, and when the third current Ir3 is less than the first current Ir1, the second phase angle difference ΔΦL13 is positive. Moreover, an absolute value of a current difference between the third current Ir3 and the first current Ir1 is greater, an absolute value of the second phase angle difference ΔΦL13 is greater. That is, when the third current Ir3 is increasingly greater than the first current Ir1, the second phase angle difference ΔΦL13 is a decreasingly negative value, and when the third current Ir3 is decreasingly less than the first current Ir1, the second phase angle difference ΔΦL13 is an increasingly positive value.
Please refer to
Therefore, the unbalanced input currents are controlled by the current balance controller 101, and the phase angle differences are adjusted for the first phase angle ΦL1, the second phase angle ΦL2, and the third phase angle ΦL3 so as to achieve the optimum control of leading phase angle.
Please refer to
In summary, the present disclosure has the following features and advantages:
1. The three-phase resonant converter and the method of controlling the same can provide both high-gain and high-efficiency characteristics, and can be applied to higher output power design.
2. The unbalanced input currents can be controlled to adjust the phase angle differences for the first phase angle, the second phase angle, and the third phase angle so as to achieve the optimum control of leading phase angle and the balance of the three-phase current.
3. Three primary-side windings and three secondary-side windings of the three-phase transformer can be implemented in a star connection (Y connection) or a delta connection (A connection), thereby increasing the flexibility and convenience of circuit design.
Although the present disclosure has been described with reference to the preferred embodiment thereof, it will be understood that the present disclosure is not limited to the details thereof. Various substitutions and modifications have been suggested in the foregoing description, and others will occur to those of ordinary skill in the art. Therefore, all such substitutions and modifications are intended to be embraced within the scope of the present disclosure as defined in the appended claims.
Number | Date | Country | Kind |
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202310872970.X | Jul 2023 | CN | national |