This disclosure relates generally to imaging devices that eject ink from printheads to produce ink images on print media, and, more particularly, to imaging devices that clean ink from printheads in the device.
In general, inkjet printers include at least one printhead that ejects drops of liquid ink directly onto recording media or onto a surface of an intermediate image receiving member for transfer to recording media. The intermediate image receiving member in an indirect inkjet printer can be a rotating metal drum or endless belt. In a direct printer, the recording media can be in sheet or continuous web form. A phase change inkjet printer employs phase change inks that are solid at ambient temperature, but transition to a liquid phase at an elevated temperature. Once the melted ink is ejected onto recording media or the surface of an intermediate image receiving member, depending upon the type of printer, the ink droplets quickly solidify to form an ink image.
Printers typically conduct various maintenance operations to ensure proper operation of the inkjets in each printhead. One known maintenance operation removes particles or other contaminants that may interfere with printing operations from each printhead in a printer. During such a cleaning maintenance operation, the printheads purge ink through some or all of the inkjets in the printhead. The purged ink flows from the apertures of the inkjets that are located in a faceplate of each printhead onto the faceplate. The ink rolls downwardly under the effect of gravity to an ink drip bib mounted at the lower edge of the faceplate. The bib is configured with one or more multiple drip points where the liquid ink collects and drips into an ink receptacle. In some printers, one or more wipers are manipulated to contact the faceplate of each printhead and wipe the purged ink toward the drip bib to facilitate the collection and removal of the purged ink.
While existing cleaning processes are useful to maintain printheads, removing residual purged ink from the printhead remains a challenge. This challenge is particularly significant in phase change ink printers since the ink in these printers can solidify and adhere to structures in the printer. Specifically, surface tension may cause a small portion of the purged ink to remain in contact with the printhead or the drip bib after the maintenance process is concluded. The solidified ink may interfere with imaging operations if the solidified ink breaks free from the printhead faceplate or drip bib. The released solid ink may contact a web or other image receiving member as the image receiving member moves past printheads in the print zone. Since printheads are often positioned a short distance from the image receiving member, the solid ink may contact the faceplate of one or more printheads with possibly adverse consequences to the inkjets of one or more printheads. Thus, improved printhead cleaning is desirable.
A printhead wiper assembly has been developed that enables a pair of wipers to cooperate to clean a face of a printhead. The printhead wiper assembly includes an elongated member having a first end and a second end, a first wiper being mounted to the first end and a second wiper being mounted to the second end. An actuator having an output shaft is configured to move between at least a first shaft position and a second shaft position. A linkage operatively connected to the output shaft of the actuator and to a position on the elongated member between the first and second ends is configured to move the elongated member to a plurality of positions in response to the output shaft of the actuator moving a plurality of times.
In another embodiment, a method of wiping a printhead has been developed that enables a pair of wipers to cooperate to clean a face of a printhead. The method includes: moving a printhead wiper assembly having a first wiper and a second wiper proximate to a printhead face and activating an actuator to move the first and second wipers from a first position, in which neither the first wiper nor the second wiper is in contact with the printhead face, to a second position, in which the first wiper is in contact with the printhead face and the second wiper is not in contact with the printhead face; translating the printhead wiper assembly from an initial position to a cleaning position to wipe the printhead face; activating the actuator to move the first and second wipers from the second position to a third position, in which neither the first wiper nor the second wiper is in contact with the printhead face; translating the printhead wiper assembly from the cleaning position to the initial position; activating the actuator to move the first and second wipers from the third position to a fourth position, in which the second wiper is in contact with the printhead face and the first wiper is not in contact with the printhead face; and translating the printhead wiper assembly from the initial position to the cleaning position to wipe the printhead face.
For a general understanding of the present embodiments, reference is made to the drawings. In the drawings, like reference numerals have been used throughout to designate like elements. As used herein, the term “printer” generally refers to an apparatus that produces an ink image on print media and may encompass any apparatus, such as a digital copier, bookmaking machine, facsimile machine, multi-function machine, etc., which performs a printing function for any purpose.
As used in this document, “ink” refers to a colorant that is liquid when applied to a surface of an image receiving member. For example, ink may be aqueous ink, ink emulsions, solvent based inks, and phase change inks. Phase changes inks are inks that are in a solid or gelatinous state at room temperature and change to a liquid state when heated to an operating temperature for application or ejection onto an image receiving member. The phase change inks return to a solid or gelatinous state when cooled on print media after the printing process. An “image receiving member” refers to any structure onto which ink can be ejected to form an ink image. “Print media” can be a physical sheet of paper, plastic, or other suitable physical substrate suitable for receiving ink images, whether precut or web fed, while “an intermediate imaging member” is a rotating structure on which ink images are formed for transfer to print media.
As used herein, the term “direct printer” refers to a printer that ejects ink drops directly onto a print medium to form the ink images. As used herein, the term “indirect printer” refers to a printer having an intermediate image receiving member, which receives ink drops that form an ink image that is transferred to print media. A printer may include a variety of other components, such as finishers, paper feeders, and the like, and may be embodied as a copier, printer, or a multifunction machine. Image data generally includes information in electronic form that is rendered by a marking engine and used by a controller to generate firing signals to operate inkjet actuators to form text, graphics, pictures, and the like, in ink images.
The term “printhead” as used herein refers to a component in the printer that is configured with inkjet ejectors to eject ink drops to form ink images. A typical printhead includes a plurality of inkjets that are configured to eject ink drops of one or more ink colors. The inkjets are arranged in an array of one or more rows and columns. In some embodiments, the inkjets are arranged in staggered diagonal rows across a face of the printhead. Various printer embodiments include one or more printheads, which are grouped in printhead arrays, and operated to form ink images.
The linkage assembly 130 includes a linkage member 132, a rotating member 140, a rotating shaft 144, a one way clutch 148 (
With reference to
The detent mechanism 180 includes a detent wheel 184 having four detent stops 188 and a detent member 192. The detent wheel 184 is fixedly mounted to the rotating shaft 144 to enable the detent wheel to rotate with the rotating shaft 144. The detent member 192 is affixed at a first end to the assembly housing 200 and a second end of the detent member 192 is configured to rest in one of the four detent stops 188 when the actuator 164 is not cycling. The detent member 192 is configured to exert a downward force on the detent stop 188, disabling movement of the detent wheel 184 and rotating shaft 144 when the actuator 164 is not activated.
The printhead wiper assembly 100 is located within a printer, and operates to clean a printhead 240 after a purge cycle. Each printhead 240 includes a printhead face 244, which includes an array of apertures to which inkjet ejectors are fluidly coupled for the ejection of ink drops onto an image receiving surface, and may include a drip bib 248 designed to direct excess ink from the printhead face 244 to a collection container (not shown).
When the printer initiates a purge sequence, ink is released from the inkjets under relatively low pressure so it flows down the printhead face 244. Printhead wiper assembly 100 is moved proximate to the printhead, as shown in
The actuator 164 completes a cycle by returning the output shaft 160, connecting arm 156, cam 150, and one way clutch 148 to the first shaft position. The one way clutch 148 slips to prevent transfer of clockwise movement of the cam 150 to the rotating shaft 144. Thus, while the cam 150 and one way clutch 148 return to the initial position, the rotating shaft 144, rotating member 140, linkage member 132, and wiper blade assembly 104 remain in the second position.
A motor (not shown) then translates the printhead wiper assembly 100 from an initial position downward to a cleaning position, pushing any ink remaining on the printhead face 244 from the ink purge toward the drip bib 248. In one embodiment the printhead wiper assembly 100 translates approximately 30 millimeters, although the amount of the translation varies in other embodiments depending on the size of the printhead 240 and amount of space available near the printhead 240.
While the printhead wiper assembly 100 is in the cleaning position, the actuator 164 cycles again, rotating the cam 150, clutch 148, shaft 144, rotating member 140, and detent wheel 184 counter-clockwise another one quarter turn, where the detent member 192 rests in a third detent stop. This counterclockwise rotation moves the linkage pin 136 downwardly to pull the linkage arm 132 and the wiper blade assembly 104 to enable the assembly to pivot clockwise about the pivot pins 120, 124 to a third position, as shown in
The printhead wiper assembly 100 is then translated back to the initial position. The actuator 164 cycles again, moving rotating shaft 144, rotating member 140, linkage member 132, and elongated member 114 to a fourth position, as shown in
In operation, a printer in which the wiper blade assembly described above is installed initiates a purge cycle at specified intervals or upon detection of a specified number of malfunctioning inkjets. Upon initiating the purge, the ink reservoir within a printhead is pressurized to force ink through the inkjet ejectors of the printhead and emit a quantity of ink through the nozzles in the face 244 to clear debris from the ejectors and printhead face. The majority of the purged ink flows slowly down the printhead face 244, onto the drip bib 248, and into a collection container (not shown) for disposal or recycling. However, a portion of the ink may remain on the printhead face 244. The printhead wiper assembly 100 is moved proximate to the printhead face 244 to initiate a wiping cycle. The controller operates the actuator as described above to move the first and second wipers through the described sequence to urge ink remaining on the top portion of the printhead face 244 down the printhead face 244 and drip bib 248 into the collection container. The printhead wiper assembly 100 is then moved away from the printhead to enable printing operations to resume.
Another embodiment of a printhead wiper assembly 300 is illustrated in
The wiper blade assembly 304 has a first wiper blade 308, a second wiper blade 312, an elongated member 314, and a wiper mount 316. The elongated member 314 includes a first end, on which the first wiper blade 308 is mounted, and a second end, on which the second wiper blade 312 is mounted. The elongated member 314 is affixed to the wiper mount 316, which connects to the assembly housing 400 by pivot pins 320, 324, enabling the wiper blade assembly 304 to pivot about the pivot pins 320, 324. The wiper mount 316 is operatively connected to the linkage assembly 330, which controls the pivoting of the wiper blade assembly 304.
As shown in
With reference to
As shown in
In the embodiment of
The detent mechanism 380 includes a detent wheel 384 having four detent stops 388 and a detent member 392. The detent wheel 384 is fixedly mounted to the rotating shaft 344 to enable the detent wheel to rotate with the rotating shaft 144. The detent member 392 is affixed at a first end to the assembly housing 400 and a second end of the detent member 392 is configured to rest in one of the four detent stops 388 when the actuator 364 is not cycling. The detent member 392 is configured to exert a force on the detent stop 388, preventing movement of the detent wheel 384 and rotating shaft 344 when the actuator 364 is not activated.
The actuator extends the output shaft 360 back to the initial position, returning the connecting arm 356 and cam 350 to the initial position, as shown in
The printhead wiper assembly 300 then translates downwardly to wipe the upper portion of the printhead face 244 in the same manner as described above with reference to
The actuator 364 cycles a third time to rotate the rotating shaft 344 and rotating member 340 one quarter turn clockwise and pull the linkage member 332 downward. The wiper blade assembly 304 rotates clockwise in response to the linkage member 332 being pulled downward, moving the second wiper blade 312 into contact with the printhead face 244 shown in
It will be appreciated that variants of the above-disclosed and other features and functions, or alternatives thereof, may be desirably combined into many other different systems, applications or methods. Various presently unforeseen or unanticipated alternatives, modifications, variations or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims.
Number | Name | Date | Kind |
---|---|---|---|
4623897 | Brown et al. | Nov 1986 | A |
4676447 | Zald et al. | Jun 1987 | A |
4928114 | Fagerquist et al. | May 1990 | A |
5184147 | MacLane et al. | Feb 1993 | A |
5557306 | Fukushima et al. | Sep 1996 | A |
5914735 | Yamamoto et al. | Jun 1999 | A |
5949448 | Man et al. | Sep 1999 | A |
6017110 | Jackson | Jan 2000 | A |
6145958 | Medin et al. | Nov 2000 | A |
6244683 | Alvarez et al. | Jun 2001 | B1 |
6463674 | Meyers et al. | Oct 2002 | B1 |
6644775 | Murcia et al. | Nov 2003 | B2 |
6890053 | Myhill et al. | May 2005 | B2 |
7390074 | Matsuba et al. | Jun 2008 | B2 |
7455387 | Cunnington et al. | Nov 2008 | B2 |
7751767 | Burton et al. | Jul 2010 | B2 |
7901035 | Koehler et al. | Mar 2011 | B2 |
7918530 | Kanfoush et al. | Apr 2011 | B2 |
8070277 | Phillips et al. | Dec 2011 | B2 |
20010012027 | Murcia et al. | Aug 2001 | A1 |
20010020963 | Fukushima et al. | Sep 2001 | A1 |
20070076048 | Cunnington et al. | Apr 2007 | A1 |
20080063441 | Burton et al. | Mar 2008 | A1 |
20090102906 | Phillips et al. | Apr 2009 | A1 |
20100220145 | Koehler et al. | Sep 2010 | A1 |
20100238227 | Nystrom et al. | Sep 2010 | A1 |
20110157278 | Gulvin et al. | Jun 2011 | A1 |
20110261110 | Lu et al. | Oct 2011 | A1 |
20110304674 | Sambhy et al. | Dec 2011 | A1 |
Number | Date | Country | |
---|---|---|---|
20130300800 A1 | Nov 2013 | US |