Information
-
Patent Grant
-
6520058
-
Patent Number
6,520,058
-
Date Filed
Monday, March 5, 200123 years ago
-
Date Issued
Tuesday, February 18, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Shoap; Allan N.
- Choi; Stephen
Agents
-
CPC
-
US Classifications
Field of Search
US
- 083 206
- 083 207
- 083 213
- 083 214
- 083 282
- 083 451
- 083 452
- 083 453
- 083 646
- 083 598
- 083 597
- 083 607
- 083 934
- 083 255
- 083 276
- 083 277
- 083 640
- 083 620
-
International Classifications
-
Abstract
A top edge trimming cutter, a bottom edge trimming cutter and a front edge trimming cutter are arranged to have predetermined distances from one another so as not to cause mechanical interference. The top edge trimming cutter, a first table element, a first blade receiving plate and a first pressing plate pressing a bound material against the first table element are attached to a first frame element. The bottom edge trimming cutter, a second table element, a second blade receiving plate and a second pressing plate pressing the bound material against the second table element are attached to a second frame element. Relative movement of the first and second frame elements effects relative movement of the top edge trimming cutter and the bottom edge trimming cutter, relative movement of corresponding first and second blade receiving plates and relative movement of corresponding first and second pressing plates.
Description
FIELD OF THE INVENTION
The present invention relates to a three-side trimmer used for book binding process or the like.
BACKGROUND OF THE INVENTION
A three-side trimmer for cutting (or trimming) the three sides, i.e., the top edge, the bottom edge and the front edge of a bound material is often used for finishing book binding in book binding process. The three-side trimmer is comprised of, as schematically shown in
FIG. 7
, a top edge trimming cutter
1
for cutting the top edge of a bound material to be trimmed (not shown), a bottom edge trimming cutter
2
for cutting the bottom edge of the bound material, a front edge trimming cutter
3
for cutting the front edge of the bound material, a cutting table
4
on which the bound material is supported and a pressing plate
5
pressing and fixing the bound material while cutting the bound material.
The trimming cutters
1
,
2
and
3
are arranged substantially in a U-shaped manner above the cutting table
4
along the upper surface peripheral edge of the table
4
. The top edge trimming cutter
1
and the bottom edge trimming cutter
2
are arranged to face each other in parallel with each other, with a distance corresponding to the distance between the top and bottom of the bound material from each other. The front edge trimming cutter
3
is arranged at right angle with respect to the top edge trimming cutter
1
and the bottom edge trimming cutter
2
. Each of the trimming cutters
1
,
2
and
3
is attached to a frame (not shown) for upward and downward movement in oblique direction by a drive. Each of the trimming cutters
1
,
2
and
3
executes upward and downward movement between a wait position at which it is located above the upper surface peripheral edge of the cutting table
4
and a cutting position at which it is press-contacted with the upper surface peripheral edge of the cutting table
4
.
Elongate blade receiving plates
4
a
,
4
b
and
4
c
made of, for example, hard rubber and receiving the corresponding trimming cutters are fixed in peripheral regions in such a manner that- they are press-contacted by the trimming cutters
1
,
2
and
3
located at the cutting positions on the upper surface of the cutting table
4
. Further, a pressing plate
5
is detachably attached to a tool which is ascended and descended by an elevator or the like, which is not shown.
During a cutting operation, the bound material is put on the upper surface of the cutting table
4
and the top edge, bottom edge and front edge thereof are positioned on the upper surfaces of the corresponding blade receiving plates
4
a
,
4
b
and
4
c
, respectively. Then the bound material is pressed by the pressing plate
5
and fixed to the cutting table
4
. Thereafter, the top edge trimming cutter
1
and the bottom edge trimming cutter
2
are simultaneously descended from the wait positions to the cutting positions, the top edge and bottom edge of the bound material are cut and the top edge trimming cutter
1
and the bottom edge trimming cutter
2
are ascended to the wait positions. Then, the front edge trimming cutter
3
is descended from the wait position to the cutting position and the front edge of the bound material is cut. After the cutting operation, the front edge trimming cutter
3
is ascended to the wait position. Alternatively, after the bound material is fixed to the cutting table
4
by the pressing plate
5
, the front edge trimming cutter
3
may move upwardly and downwardly so as to first cut the front edge of the bound material and then the top edge trimming cutter
1
and the bottom edge trimming cutter
2
may be simultaneously moved upwardly and downwardly to cut the top edge and bottom edge of the bound material.
In case of the conventional three-side trimmer, if the size of the bound material is changed, the distance between the top edge trimming cutter
1
and the bottom edge trimming cutter
2
needs to be changed. To do so, the top edge trimming cutter
1
and the bottom edge trimming cutter
2
are normally moved to be close to or away from each other in a direction parallel to the length of the front edge trimming cutter
3
, thereby making the distance changeable. If the distance between the top edge trimming cutter
1
and the bottom edge trimming cutter
2
is changed, it is necessary to change the positions of the blade receiving plates
4
a
and
4
b
fixed to the cutting table
4
. Due to this, cutting tables having sizes corresponding to the sizes of bound materials are prepared and appropriately replaced. However, the cutting table
4
is located just under the respective trimming cutters, so that a cutting table replacement operation is quite dangerous. Considering this, according to an improved three-side trimmer, a blade receiving plate
4
c
relating to a front edge trimming cutter
3
is fixed to a base, a cutting table
4
is constituted out of a pair of plate elements which can execute movement in approaching or separating directions parallel to the length of the blade receiving plate
4
c
, and a blade receiving plate
4
a
relating to a top edge trimming cutter
1
and a blade receiving plate
4
b
relating to a bottom edge trimming cutter
2
are fixed to the paired plate elements, respectively. By doing so, it is possible to change the positions of the blade receiving plates
4
a
and
4
b
without replacing the cutting table.
In the above-stated three-side trimmer, a bound material is located at a fixed position on the paired plate elements, at which position the three edges, i.e., the top edge, bottom edge and front edge of the bound material are cut. As a result, the front edge trimming. cutter
3
mechanically interferes with the top edge trimming cutter
1
and the bottom edge trimming cutter
2
if the blade
3
operates simultaneously with the top edge trimming cutter
1
and the bottom edge trimming cutter
2
. To avoid this interference, the upward and downward movement of the front edge trimming cutter
3
is conducted at a predetermined time after the upward and downward movement of the top edge trimming cutter
1
and the bottom edge trimming cutter
2
.
Nevertheless, because of the wear and the like of the constituent elements of the three-side trimmer, the staggered timing of the upward and downward movement of the front edge trimming cutter
3
with respect to the top edge trimming cutter
1
and the bottom edge trimming cutter
2
is shifted,.with the result that the front edge trimming cutter
3
interferes with the top edge trimming cutter
1
and the bottom edge trimming cutter
2
and the three-side trimmer is disadvantageously broken. Further, if the size of the bound material is changed, it is necessary to replace the pressing plate
5
in accordance.with the changed size. The replacement operation for the pressing plate
5
is, however, carried out in a narrow region surrounded by the respective trimming cutters
1
,
2
and
3
. Due to this, the operation is required to be carried out with the greatest possible care and is disadvantageously difficult to pursue.
SUMMARY OF THE INVENTION
It is, therefore, an object of the present invention to provide a three-side trimmer capable of preventing the mechanical interference of a front edge trimming cutter with a top edge trimming cutter and a bottom edge trimming cutter during operation and capable of dealing with different sizes of bound materials without the need to replace a pressing plate.
According to the present invention, the above object is attained by providing a three-side trimmer comprising: a frame; a cutting table supporting a bound material to be trimmed thereon; a top edge trimming cutter attached to the frame for upward and downward movement, and cutting a top edge of the bound material; a bottom edge trimming cutter attached to the frame for upward and downward movement and in parallel with the top edge trimming cutter, and cutting a bottom edge of the bound material; a front edge trimming cutter attached to the frame for upward and downward movement at right angle with respect to the top edge trimming cutter and the bottom edge trimming cutter with predetermined distances from one ends of the top edge trimming cutter and the bottom edge trimming cutter, and cutting a front edge of the bound material; a drive mechanism for effecting the upward and downward movement of the top edge trimming cutter, the bottom edge trimming cutter and the front edge trimming cutter; first and second blade receiving plates attached to face the top edge trimming cutter and the bottom edge trimming cutter right under the top edge trimming cutter and the bottom edge trimming cutter, respectively on the cutting table for receiving blade edges of the top edge trimming cutter and the bottom edge trimming cutter, respectively; a third blade receiving plate attached to face the front edge trimming cutter right under the front edge trimming cutter on said cutting table for receiving a blade edge of said front edge trimming cutter; a pressing plate attached to the frame for upward and downward movement, and pressing the bound material against said cutting table; the top edge trimming cutter and the bottom edge trimming cutter being arranged to move relatively to each other in a direction parallel to the length of the front edge trimming cutter in accordance with a size of the bound material; the cutting table comprising first and second table elements movable relatively to each other along the direction of movement of the top edge trimming cutter and the bottom edge trimming cutter, and a stationary third table element; first and second blade receiving plates attached to the first and second table elements, respectively, and a third blade receiving plate attached to the third table element; and a chuck mechanism gripping the bound material to be trimmed so as to move the bound material between at least two positions of a first cutting position at which the bound material is cut by the top edge trimming cutter and the bottom edge trimming cutter, and a second cutting position at which the bound material is cut by the front edge trimming cutter.
According to a preferred embodiment of the present invention, the frame comprises first and second frame elements movable relatively to each other along the direction of movement of the top edge trimming cutter and the bottom edge trimming cutter and a stationary third frame element. The top edge trimming cutter, the first table element and a first pressing plate pressing the bound material against the first table element and making an elevation movement are attached to the first frame element. The bottom edge trimming cutter, the second table element and a second pressing plate pressing the bound material against the second table element and making an elevation movement are attached to the second frame element. Relative movement of the first and second frame elements effect relative movement of the top edge trimming cutter and the bottom edge trimming cutter, relative movement of corresponding the first and second blade receiving plates and relative movement of.corresponding the first and second pressing plates.
According to another preferred embodiment of the present invention, the relative movement of the first and second frame elements are effected by movement of the first and second frame elements in opposite directions or by movement of one of the first and second frame elements with respect to the other one of said first and second frame elements of its rest position.
According to further preferred embodiment of the present invention, the chuck mechanism is provided with an auxiliary pressing plate pressing the bound material against the third table element.
According to further preferred embodiment of the present invention, the chuck mechanism comprises a grip head consisting of a fixed block and a movable block coupled to the fixed block through a vertical screw shaft so as to ascend and descend by rotation of the screw shaft, a motor attached to the lower portion of the fixed block for rotating the vertical screw shaft about its axis, a horizontal screw shaft and a guide rod attached to the frame and arranged parallel with each other along a direction parallel to the length of the top edge trimming cutter and bottom edge trimming cutter. The fixed block is provided with two penetrating holes in a direction parallel to the length of the top edge trimming cutter and bottom edge trimming cutter. One of the penetrating holes is provided with an internal thread for engaging with the horizontal screw shaft. The screw shaft is screwed into one of the penetrating holes and the guide rod is inserted into other of the penetrating holes. The chuck mechanism further comprises a shaft driving motor fixed to the frame, a first pulley mounted on one end of the screw shaft, a second pulley mounted on a drive shaft of the shaft driving motor, and an endless belt engaged with the first and second pulleys. Thus the grip head grips the bound material between its fixed block and movable block, and executes slide movement along the guide rod at least between the first cutting position and the second cutting position.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view showing schematically the constitution of a three-side trimmer in the first embodiment of the present invention;
FIG. 2
is a perspective view showing schematically the constitution of a third frame element of the three-side trimmer shown in
FIG. 1
;
FIG. 3
is a side view in the direction of the arrow A in
FIG. 1
;
FIG. 4
is a side view in the direction of the arrow B in
FIG. 1
;
FIG. 5
is a perspective view showing the cutting position of the three-side trimmer shown in
FIG. 1
;
FIG. 6
is a cross-sectional view showing schematically the constitution of the pressing plate of the three-side trimmer shown in
FIG. 1
; and
FIG. 7
is a perspective view showing schematically the constitution of a conventional three-side trimmer.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The preferred embodiments of the present invention will be described hereinafter with reference to the accompanying drawings.
FIG. 1
is a perspective view showing schematically the constitution of a three-side trimmer in the first embodiment according to the present invention.
FIG. 2
is a perspective view showing schematically the constitution of a third frame element of the three-side trimmer shown in FIG.
1
.
FIG. 3
is a side view in the direction of the arrow A in FIG.
1
and
FIG. 4
is a side view in the direction of the arrow B in FIG.
1
.
In
FIGS. 1-4
, the reference numeral
11
denotes a top edge trimming cutter cutting the top edge
27
a
of a bound material
27
to be trimmed, the reference numeral
12
denotes a bottom edge trimming cutter located in parallel to the top edge trimming cutter
11
and cutting the bottom edge
27
b
of the bound material
27
, the reference numeral
13
denotes a front edge trimming cutter located at right angle with respect to the top edge trimming cutter
11
and the bottom edge trimming cutter
12
with predetermined distances from one ends of the top edge trimming cutter
11
and the bottom edge trimming cutter
12
and cutting the front edge
27
c
of the bound material
27
. The top edge trimming cutter
11
and the bottom edge trimming cutter.
12
are arranged so that they can move relatively to each other in a direction parallel to the length of the front edge trimming cutter
13
in accordance with the size of the bound material
27
.
A cutting table supporting the bound material
27
thereon is arranged right under the top edge trimming cutter
11
, the bottom edge trimming cutter
12
and the front edge trimming cutter
13
. The cutting table consists of the first table element
16
and the second table element
17
which can move relatively to each other along the direction of movement of the top edge trimming cutter
11
and the bottom edge trimming cutter
12
, respectively, and the stationary, third table element
10
,
14
a
and
14
b
. The third table element
10
,
14
a
and
14
b
further consist of the first portion
10
, the second portion
14
a
and the third portion
14
b.
The first blade receiving plate
16
a
receiving the blade edge of the top edge trimming cutter
11
is attached to face the top edge trimming cutter
11
on the first table element
16
. The second blade receiving plate
17
a
receiving the blade edge of the bottom edge trimming cutter
12
is attached to face the bottom edge trimming cutter
12
on the second table element
17
. The third blade receiving plate
10
a
receiving the blade edge of the front edge trimming cutter
13
is attached to face the front edge trimming cutter
13
on the first portion
10
of the third table element.
The three-side trimmer according to the present invention also comprises a frame. The frame consists of the first frame element
19
and the second frame element which can move relatively to each other along the direction of movement of the top edge trimming cutter
11
and the bottom edge trimming cutter
12
, respectively, and the stationary third frame element
21
.
The first table element
16
and a support member
31
are attached to the first frame element
19
and the top edge trimming cutter
11
is also attached thereto for upward and downward movement in oblique direction. A vertical screw shaft
32
is rotatably supported by the support member
31
and the first pressing plate
15
a
is attached to the screw shaft
32
for pressing the bound material
27
against the first table element
16
. When the screw shaft
32
rotates, the first pressing plate
15
a
ascends and descends. The second table element
17
and a support member
33
are attached to the second frame element
20
and the bottom edge trimming cutter
12
is also attached thereto for upward and downward movement in oblique direction. A vertical screw shaft
34
is rotatably supported by the support member
33
and the second pressing plate
15
b
is attached to the screw shaft
34
for pressing the bound material
27
against the second table element
17
. When the screw shaft
34
rotates, the second pressing plate
15
b
ascends and descends.
The first portion
10
of the third table element and a support member
35
are attached to the third frame element
21
and the front edge trimming cutter
13
is also attached thereto for upward and downward movement in oblique direction. A vertical screw shaft
36
is rotatably supported by the support member
35
and the third pressing plate
15
c
is attached to the screw shaft
36
for pressing the bound material
27
against the first portion
10
of the third table element.
Pulleys are fixed to the upper ends of the respective screw shafts
32
,
34
and
36
and an endless belt
37
a
is engaged with the pulleys and rotated by a pressing plate drive motor
26
.
One end of the bottom edge trimming cutter
12
is pivotally coupled to one end of a trimming cutter drive rod
25
a
. The other end of the trimming cutter drive rod
25
a
is coupled to the crank
25
of the horizontal output shaft
24
of a drive reduction gear
23
. The output shaft
24
is rotatably supported by the second frame element
20
. When a trimming cutter drive motor
22
is driven to rotate the output shaft
24
once, the bottom edge trimming cutter
12
is guided by a well-known guide mechanism, which is not shown, and executes upward and downward movement by one cycle in oblique direction. Mechanisms for elevating the top edge trimming cutter
11
and the front edge trimming cutter
13
have the same constitution as that of the mechanism for the bottom edge trimming cutter
12
. It is noted that an output shaft relating to the top edge trimming cutter
11
is common to the output shaft
24
relating to the bottom edge trimming cutter
12
, while an output shaft relating to the front edge trimming cutter
13
is a different, independent output shaft.
Nuts
29
a
to
29
c
are attached to the second frame element
20
and horizontal screw shafts
30
a
to
30
c
are screwed into the respective nuts
29
a
to
29
c
. Pulleys are attached to the tip end portions of the respective screw shafts
30
a
to
30
c
. An endless belt
37
c
is engaged with the pulleys and a pulley attached to the rotary shaft of a frame drive motor
28
. When the frame drive motor
28
is driven, the respective pulleys and, therefore, the respective screw shafts
30
a
to
30
c
rotate, the second frame element and, therefore, the second table element
17
, the bottom edge trimming cutter
12
and the second blade receiving plate
17
a
attached to the second frame element
20
move to close to or away from the first frame element
19
and, therefore, the first table element
16
, the top edge trimming cutter
11
and the first blade receiving plate
16
a
attached to the first frame element which are arranged to face the second frame element
20
, the second table element
17
, the bottom edge trimming cutter
12
and the second blade receiving plate
17
a
, respectively.
In this way, the relative movement of the first and second frame elements
19
and
20
effect the relative movement of the top edge trimming cutter
11
and the bottom edge trimming cutter
12
, those of the corresponding first and second blade receiving plates
16
a
and
17
a
and those of the corresponding first pressing plates
15
a
and
15
b.
In the following description, the first frame element
19
and the first table element
16
, the top edge trimming cutter
11
and the first blade receiving plate
16
a
attached to the first frame element
19
are referred to as “a top edge cutting unit
19
” as a whole. The second frame element
20
and the second table element
17
, the bottom edge trimming cutter
12
and the second blade receiving plate
17
a
attached to the second frame element
20
are referred to as “a bottom edge cutting unit
20
” as a whole. The third frame element
21
and the first portion
10
of the third table element, the front edge trimming cutter
13
and the third blade receiving plate
10
a
attached to the third frame element are referred to as “a front edge cutting unit
21
as a whole.
The front edge cutting unit
21
is arranged to have a predetermined distance from one end of the top edge cutting unit
19
and that of the bottom edge cutting unit
20
. By so arranging, even if the trimming cutters
11
,
12
and
13
and the respective pressing plates
15
a
to
15
c
operate simultaneously, they do not interfere with one another.
The second portion
14
a
of the third table element linearly extends from the front edge cutting unit
21
in a direction parallel to the length of the top edge cutting unit
19
between the top edge cutting unit
19
and the bottom edge cutting unit
20
and then extends at right angle at a position exceeding the end of the.top edge cutting unit
19
toward the outside of the top edge cutting unit
19
. The third portion
14
b
linearly extends from the front edge cutting unit
21
in a direction parallel to the length of the bottom edge cutting unit
20
and then extends at right angle at a position exceeding the end of the bottom edge cutting unit
20
toward the outside of the bottom edge cutting unit
20
. The regions of the second portion
14
a
and the third portion
14
b
extending at right angle toward the outside of the top edge cutting unit
19
and the bottom edge cutting unit
20
, respectively, are supplied with the bound material and serve as a bound material supply position. A gap
14
c
is formed between the second portion
14
a
and the third portion
14
b
in the direction parallel to the length of the top edge trimming cutter
11
and the bottom edge trimming cutter
12
.
The three-side trimmer according to the present invention further comprises a chuck mechanism
18
gripping the bound material
27
supplied to the bound material supply position so as to move the bound material
27
among.the bound material supply position, the first cutting position at which the top and bottom edges
27
a
and
27
b
of the bound material
27
are cut by the top edge trimming cutter
11
and the bottom edge trimming cutter
12
, respectively, and the second cutting position at which the front edge
27
c
of the bound material
27
is cut by the front edge trimming cutter
13
(see FIG.
5
).
The chuck mechanism
18
has a grip head consisting of a fixed block
18
a
and a movable block
18
b
coupled to the fixed block
18
a
through a vertical screw shaft
18
d
. The screw shaft
18
d
rotates with a drive shaft of a motor
18
c
attached to the lower portion of the fixed block
18
a
by the motor
18
c
. The movable block
18
b
is ascended and descended by the rotation of the screw shaft
18
d
, whereby the bound material
27
can be put between the fixed block
18
a
and the movable block
18
b
. The chuck mechanism
18
also has a horizontal screw shaft
38
a
and a guide rod
38
b
which are attached to the frame and arranged parallel with each other along the direction parallel to the length of the gap
14
c
. Penetrating holes
18
e
and
18
f
are formed in the fixed block
18
a
in a direction parallel to the length of the gap
14
c
. The penetrating hole
18
e
is provided with an internal thread for engaging with the horizontal screw shaft
38
a
. The screw shaft
38
a
is screwed into the penetrating hole
18
e
and the guide rod
38
b
is inserted into the penetrating hole
18
f
. The chuck mechanism
18
further comprises a shaft driving motor
39
fixed to the frame, a first pulley
41
mounted on one end of the screw shaft
38
a
, a second pulley
42
mounted on a drive shaft of the shaft driving motor
39
and an endless belt
40
engaged with the pulleys
41
and
42
. The grip head executes slide movement within the gap
14
c
along the guide rod
38
b
among the bound material supply position, the first cutting position and the second cutting position.
If the bound material is corrugated as shown in FIG.
6
(
a
), a flat auxiliary pressing plate
15
d
is fixed to the movable block
18
b
as shown in FIG.
6
(
b
). In this case, the replacement of the auxiliary pressing plate
15
d
is carried out outside of a region surrounded by the cutting units, thereby ensuring a safe, easy replacement operation. It is also possible to cut a press board together with the bound material with the press board and the bound material
27
put between the blocks of the chuck mechanism
18
and to use the press board which has been cut as auxiliary pressing plate. In this case, the end portions of both the top and bottom edges are arranged below the pressing plates
15
a
and
15
b.
In the three-side trimmer according.to the present invention, when the bound material is cut, the frame drive motor
28
is drive and the bottom edge cutting unit
20
is moved to the top edge cutting unit
19
, whereby the distance between the top edge cutting unit
19
and the bottom edge cutting unit
20
is set to correspond to the dimensions of the top and bottom edges of the bound material. The bound material
27
is supplied to the bound material supply position, positioned to be trimmed later and gripped by the grip head of the chuck mechanism
18
. The grip head gripping the bound material
27
moves to the first cutting position and stops. At this moment, the top edge
27
a
of the bound material
27
is located on the first blade receiving plate
16
a
of the first table element
16
and the bottom edge
27
b
thereof is located on the second blade receiving plate
17
a
of the second table element
17
.
Next, the pressing plate drive motor
26
is driven to descend the first and second pressing plates
15
a
and
15
b
, the portion of the bound material
27
along the first blade.receiving plate
16
a
is pressed against the first table element
16
by the first pressing plate
15
a
, and the portion of the bound material
27
along the second blade receiving plate
17
a
is pressed against the second table element
17
by the second pressing plate
15
b
. Almost simultaneously with this, the trimming cutter drive motor
22
is driven to descend the top edge trimming cutter
11
and the bottom edge trimming cutter
12
, and the top edge
27
a
and the bottom edge
27
b
are cut and trimmed.
If the cutting operation at the first cutting position is completed, the grip head of the chuck mechanism
18
moves to the second cutting position while gripping the bound material
27
and then stops. At this moment, the front edge
27
c
of the bound material
27
is located on the third blade receiving plate
10
a
of the first portion
10
of the third table element. Thereafter, the pressing plate drive motor
26
is driven to descend the third pressing plate
15
c
and the portion of the bound material
27
along the third blade receiving plate
10
a
is pressed against the first portion
10
of the third table element. Almost simultaneously with this, the blade drive motor
22
is driven to descend the front edge trimming cutter
13
and the front edge
27
c
is cut and trimmed. If the cutting operation at the second cutting position is completed, the grip head of the chuck mechanism
8
returns to the bound material supply position while gripping the bound material. When the grip head returns to the bound material supply position, the movable block
18
b
of the grip head ascends and separates from the fixed block
18
a
and a state in which the bound material
27
is gripped by the grip head is released.
In this case, the movement and stop of the grip head of the chuck mechanism
18
and the driving and stop of the blade drive motor
22
and the pressing plate drive motor
26
are controlled by a controller which is not shown.
In the above-stated embodiment, by fixing the top edge cutting unit
19
and moving the bottom edge cutting unit
20
to the top edge cutting unit
19
, the relative movement of the top edge trimming cutter
11
and the bottom edge trimming cutter
12
, those of the corresponding first and second blade receiving plates
16
a
and
17
a
and those of the corresponding first and second pressing plates
15
a
and
15
b
are effected. Alternatively, these relative movement may be effected by moving the top edge cutting unit
19
to the fixed bottom edge cutting unit
20
or moving the top edge cutting unit
19
and the bottom edge cutting unit
20
in opposite directions. Further, in the above-stated embodiment, the cutting operation at the first cutting position and the cutting operation at the second cutting position are carried out in a staggered manner. Alternatively, these cutting operations may be simultaneously carried out.
As stated so far, in the three-side trimmer according to the present invention, as shown in
FIG. 5
, the positions at which the top and bottom edges of the bound material are cut differ from the position at which the front edge thereof is cut. Due to this, it is possible to avoid mechanical interference among the top edge trimming cutter, the bottom edge trimming cutter and the trimmed trimming cutter and to prevent the three-side trimmer from being broken. Further, it is possible to appropriately set the timing of the operations of the top edge trimming cutter and the bottom edge trimming cutter and the timing of the operation of the front edge trimming cutter. In addition, since the top edge trimming cutter and the corresponding first blade receiving plate and first pressing plate are attached to the first frame element, and the bottom edge trimming cutter and the corresponding second blade receiving plate and second pressing plate are attached to the second frame element, it suffices to relatively move the frame in accordance with the change of the size of the bound material without the need to replace the table elements and pressing plates, thereby making it possible to avoid dangerous operation. If the auxiliary pressing plate is attached to the grip head, the replacement of the auxiliary pressing plate can be safely, easily carried out at a position away from the cutting positions. Besides, the auxiliary pressing plate can be fitted to the cutting state of the bound material.
Claims
- 1. A three-side trimmer comprising:a frame; a cutting table supporting a bound material to be trimmed thereon; a top edge trimming cutter attached to said frame for upward and downward movement, and cutting a top edge of said bound material; a bottom edge trimming cutter attached to said frame for upward and downward movement and in parallel with said top edge trimming cutter, and cutting a bottom edge of said bound material; a front edge trimming cutter attached to said frame for upward and downward movement at right angle with respect to said top edge trimming cutter and said bottom edge trimming cutter with predetermined distances from one ends of said top edge trimming cutter and said bottom edge trimming cutter, and cutting a front edge of said bound material; a drive mechanism for effecting the upward and downward movement of said top edge trimming cutter, said bottom edge trimming cutter and said front edge trimming cutter; first and second blade receiving plates attached to face said top edge trimming cutter and said bottom edge trimming cutter right under said top edge trimming cutter and said bottom edge trimming cutter, respectively on said cutting table for receiving blade edges of said top edge trimming cutter and said bottom edge trimming cutter, respectively; a third blade receiving plate attached to face said front edge trimming cutter right under said front edge trimming cutter on said cutting table for receiving a blade edge of said front edge trimming cutter; a pressing plate attached to said frame for upward and downward movement, and pressing said bound material against said cutting table; said top edge trimming cutter and said bottom edge trimming cutter being arranged to move relatively to each other in a direction parallel to the length of said front edge trimming cutter in accordance with a size of said bound material; said cutting table comprising first and second table elements movable relatively to each other along the direction of movement of said top edge trimming cutter and said bottom edge trimming cutter, and a stationary third table element; first and second blade receiving plates attached to said first and second table elements, respectively, and a third blade receiving plate attached to said third table element; and a chuck mechanism gripping said bound material to be trimmed so as to move said bound material between at least two positions of a first cutting position at which said bound material is cut by said top edge trimming cutter and said bottom edge trimming cutter, and a second cutting position at which said bound material is cut by said front edge trimming cutter.
- 2. The three-side trimmer according to claim 1, wherein said frame comprises first and second frame elements movable relatively to each other along the direction of movement of said top edge trimming cutter and said bottom edge trimming cutter and a stationary third frame element; said top edge trimming cutter, said first table element and a first pressing plate pressing said bound material against said first table element and making an elevation movement are attached to said first frame element; said bottom edge trimming cutter, said second table element and a second pressing plate pressing said bound material against said second table element and making an elevation movement are attached to said second frame element; and relative movement of said first and second frame elements effect relative movement of said top edge trimming cutter and said bottom edge trimming cutter, relative movement of corresponding said first and second blade receiving plates and relative movement of corresponding said first and second pressing plates.
- 3. The three-side trimmer according to claim 2, wherein the relative movement of said first and second frame elements are effected by movement of said first and second frame elements in opposite directions or by movement of one of said first and second frame elements with respect to the other one of said first and second frame elements of its rest position.
- 4. The three-side trimmer according to claim 3, wherein said chuck mechanism is provided with an auxiliary pressing plate pressing said bound material against said third table element.
- 5. The three-side trimmer according to claim 1, wherein said chuck mechanism comprisesa grip head consisting of a fixed block and a movable block coupled to the fixed block through a vertical screw shaft so as to ascend and descend by rotation of said screw shaft, a motor attached to the lower portion of said fixed block for rotating said vertical screw shaft about its axis, a horizontal screw shaft and a guide rod attached to said frame and arranged parallel with each other along a direction parallel to the length of said top edge trimming cutter and bottom edge trimming cutter, said fixed block being provided with two penetrating holes in a direction parallel to the length of said top edge trimming cutter and bottom edge trimming cutter, one of said penetrating holes being provided with an internal thread for engaging with said horizontal screw shaft, said horizontal screw shaft being screwed into said one of the penetrating holes, said guide rod being inserted into other of the penetrating holes, a shaft driving motor fixed to said frame, a first pulley mounted on one end of said horizontal screw shaft, a second pulley mounted on a drive shaft of said shaft driving motor, and an endless belt engaged with said first and second pulleys, wherein said grip head grips said bound material between its fixed block and movable block, and executes slide movement along the guide rod at least between said first cutting position and said second cutting position.
- 6. The three-side trimmer according to claim 2, wherein said chuck mechanism comprisesa grip head consisting of a fixed block and a movable block coupled to the fixed block through a vertical screw shaft so as to ascend and descend by rotation of said screw shaft, a motor attached to the lower portion of said fixed block for rotating said vertical screw shaft about its axis, a horizontal screw shaft and a guide rod attached to said frame and arranged parallel with each other along a direction parallel to the length of said top edge trimming cutter and bottom edge trimming cutter, said fixed block being provided with two penetrating holes in a direction parallel to the length of said top edge trimming cutter and bottom edge trimming cutter, one of said penetrating holes being provided with an internal thread for engaging with said horizontal screw shaft, said horizontal screw shaft being screwed into said one of the penetrating holes, said guide rod being inserted into other of the penetrating holes, a shaft driving motor fixed to said frame, a first pulley mounted on one end of said horizontal screw shaft, a second pulley mounted on a drive shaft of said shaft driving motor, and an endless belt engaged with said first and second pulleys, wherein said grip head grips said bound material between its fixed block and movable block, and executes slide movement along the guide rod at least between said first cutting position and said second cutting position.
- 7. The three-side trimmer according to claim 3, wherein said chuck mechanism comprisesa grip head consisting of a fixed block and a movable block coupled to the fixed block through a vertical screw shaft so as to ascend and descend by rotation of said screw shaft, a motor attached to the lower portion of said fixed block for rotating said vertical screw shaft about its axis, a horizontal screw shaft and a guide rod attached to said frame and arranged parallel with each other along a direction parallel to the length of said top edge trimming cutter and bottom edge trimming cutter, said fixed block being provided with two penetrating holes in a direction parallel to the length of said top edge trimming cutter and bottom edge trimming cutter, one of said penetrating holes being provided with an internal thread for engaging with said horizontal screw shaft, said horizontal screw shaft being screwed into said one of the penetrating holes, said guide rod being inserted into other of the penetrating holes, a shaft driving motor fixed to said frame, a first pulley mounted on one end of said horizontal screw shaft, a second pulley mounted on a drive shaft of said shaft driving motor, and an endless belt engaged with said first and second pulleys, wherein said grip head grips said bound material between its fixed block and movable block, and executes slide movement along the guide rod at least between said first cutting position and said second cutting position.
- 8. The three-side trimmer according to claim 4, wherein said chuck mechanism comprisesa grip head consisting of a fixed block and a movable block coupled to the fixed block through a vertical screw shaft so as to ascend and descend by rotation of said screw shaft, a motor attached to the lower portion of said fixed block for rotating said vertical screw shaft about its axis, a horizontal screw shaft and a guide rod attached to said frame and arranged parallel with each other along a direction parallel to the length of said top edge trimming cutter and bottom edge trimming cutter, said fixed block being provided with two penetrating holes in a direction parallel to the length of said top edge trimming cutter and bottom edge trimming cutter, one of said penetrating holes being provided with an internal thread for engaging with said horizontal screw shaft, said horizontal screw shaft being screwed into said one of the penetrating holes, said guide rod being inserted into other of the penetrating holes, a shaft driving motor fixed to said frame, a first pulley mounted on one end of said horizontal screw shaft, a second pulley mounted on a drive shaft of said shaft driving motor, and an endless belt engaged with said first and second pulleys, wherein said grip head grips said bound material between its fixed block and movable block, and executes slide movement along the guide rod at least between said first cutting position and said second cutting position.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2000-062804 |
Mar 2000 |
JP |
|
US Referenced Citations (17)
Foreign Referenced Citations (2)
Number |
Date |
Country |
0941817 |
Sep 1999 |
EP |
09-094796 |
Feb 1995 |
JP |