Throttle body for an internal combustion engine and its manufacturing method and a throttle apparatus using the same

Information

  • Patent Grant
  • 6408817
  • Patent Number
    6,408,817
  • Date Filed
    Tuesday, February 13, 2001
    23 years ago
  • Date Issued
    Tuesday, June 25, 2002
    22 years ago
Abstract
A hot water conduit is formed between an inner cylinder and an outer cylinder. A gasket seals an annular opening of the hot water conduit facing to a surge tank. Hot water is supplied into the conduit from an engine cooling water passage. Heat of the hot water is effectively transferred to the entire vicinity or surrounding of a throttle valve, thereby effectively avoiding icing phenomenon of the throttle apparatus.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a throttle body for an internal combustion engine forming part of an air passage of an internal combustion engine (hereinafter, referred to as engine) and its manufacturing method.




From recent requirements of weight reduction as well as cost reduction, some of conventional engines install a throttle body whose housing is made of a resin.




When the engine is operated in cold districts, a throttle body controlling an intake air amount of the engine is often subjected to icing phenomenon according to which a valve member (i.e., a throttle valve) is frozen together with an inside wall of an intake passage formed in the throttle body under low-temperature conditions.




To prevent the icing phenomenon of the throttle body, it is conventionally known to provide a hot water conduit supplying hot engine cooling water to the vicinity or surrounding of a throttle valve.





FIG. 6

shows a conventional throttle apparatus which discloses a hot water conduit directly formed in the throttle body to guide the hot engine cooling water to the vicinity or surrounding of a throttle valve.




More specifically, as shown in

FIG. 6

, a throttle body


1


has an intake passage


2


formed therein. A shaft


3


securely fixing a throttle valve


4


is rotatably supported in the housing


1


. The throttle valve


4


adjusts an opening degree of the intake passage


2


. A hot water conduit


6


, which supplies hot engine cooling water, extends straight in the vicinity of the intake passage


2


. An inlet pipe


7


and an outlet pipe


8


are connected to an inlet side and an outlet side of this hot water conduit


6


. The housing


1


is made of an aluminum member and therefore has relatively better heat-transfer properties. Thus, when the hot engine cooling water flows in the hot water conduit


6


, heat of the hot water is transferred to the throttle valve


4


.




As described above, when a throttle valve body has an aluminum housing, supplying hot engine cooling water into the hot water conduit formed in the throttle body makes it possible to effectively prevent the throttle valve from icing during a vehicle running condition in cold districts.




However, changing the housing material from aluminum to a resin will cause the following problems.




The heat conductivity of a resin is lower than that of aluminum. It is now assumed that the aluminum housing of the above-described conventional throttle body is simply replaced by a resinous or resin-made housing without changing the arrangement of the hot water conduit. In this case, a sufficient amount of heat will not be transferred to the intake passage side due to low heat conductivity of a resin even if hot water is sufficiently supplied into the hot water conduit.




Unexamined Japanese patent publication 8-135506 discloses a throttle body for an engine which has a resinous or resin-made housing separable into two parts and has a hollow space in the vicinity of an intake passage for introducing hot water.




However, according to the throttle body disclosed in unexamined Japanese patent publication 8-135506, it is necessary to prepare two separate parts for the housing and also necessary to assemble these parts to accomplish the housing. Accordingly, the assembling steps will be complicate and the manufacturing cost increases correspondingly.




Furthermore, according to the throttle body equipped with the aluminum housing


1


shown in

FIG. 6

, hot engine cooling water is introduced into the hot water conduit


6


locally provided in the throttle body. Therefore, heat of the hot water can be transferred to a limited area of the housing closer to this hot water conduit


6


. In other words, insufficient heat is transferred to an opposed side of the housing which is far from the hot water conduit


6


over the throttle valve


4


. Accordingly, heat of hot water is not delivered uniformly to the entire area of the housing. This makes it difficult to ensure the anti-icing effect of supplying hot water to the vicinity of the throttle valve. Furthermore, it is necessary to cut the housing partly to form the hot water conduit


6


. This will further complicate the manufacturing steps and increase the manufacturing cost.




On the other hand, according to another conventional throttle apparatus, a metallic ring surrounding the outer periphery of a throttle valve is attached to the inside wall of an intake passage of a resinous or resin-made throttle body. Hot water or comparable heating medium is supplied to this metallic ring so as to prevent the icing phenomenon.




However, forming a fluid passage of hot water between an outer wall of the metallic ring and the resinous throttle body is disadvantageous in that hot water may leak between a clearance or gap between the metallic ring and the resinous throttle body. It is usual that the metallic ring is integrally formed with the resinous main body by insert molding. Therefore, sealing the clearance or gap between the metallic ring and the resinous throttle body is very difficult.




According to a throttle apparatus disclosed in the unexamined Japanese utility model publication 4-119352, a recessed groove is formed on an outer wall of a metallic ring so that a fluid pipe of hot water can be engagedly coupled in this recessed groove. This arrangement is effective to prevent hot water from leaking through a clearance or gap between the metallic ring and the resinous throttle body. However, a substantial contact area between the recessed groove and the fluid pipe is dependent on an actual coupling condition between them. It is generally difficult to bring the fluid pipe into complete or satisfactory surface contact with the recessed groove. Thus, an actual contact area between the recessed groove and the fluid pipe is fairly small. The heat of hot water cannot be sufficiently transferred to the metallic ring.




SUMMARY OF THE INVENTION




In view of the foregoing problems of the prior art, the present invention has an object to provide a throttle body for an engine which is simple in arrangement and is capable of effectively avoiding the icing phenomenon.




Furthermore, the present invention has another object to provide a method for manufacturing an engine throttle body which is easy to manufacture and is capable of reducing the manufacturing cost.




To accomplish the above and other related objects, a first aspect of the present invention provides a first throttle body for an engine and a first manufacturing method for the engine throttle body. According to the first aspect of the present invention, an inner cylinder and an outer cylinder are formed integrally so that the outer cylinder is disposed outside the inner cylinder. A heating medium passage is formed between the inner cylinder and the outer cylinder. The heating medium passage has an annular opening at one axial end side of the throttle body. Holes extending across the wall of the outer cylinder are formed so as to communicate with the heating medium passage. The annular opening of the heating medium passage is sealed by a sealing member at the one axial end side of the throttle body. Accordingly, even when the inner cylinder and the outer cylinder are made of a resin material, it becomes possible to transfer heat of the heating medium to the entire vicinity or surrounding of the throttle valve by supplying heating medium into the heating medium passage formed outside the inner cylinder.




Hence, the first aspect of the present invention provides a simplified arrangement capable of effectively avoiding the icing phenomenon of the throttle apparatus.




Furthermore, integrally forming the inner cylinder and the outer cylinder makes it possible to simplify the assembling steps of the throttle body compared with a manufacturing method of separately forming the inner cylinder and the outer cylinder. Thus, the manufacturing cost can be reduced correspondingly.




Furthermore, the first aspect of the present invention can employ the molding operation which uses extractable dies for forming the inner cylinder and the outer cylinder so as to leave the heating medium passage therebetween. No cutting operation is required for forming the heating medium passage. Thus, the first aspect of the present invention provides a throttle body arrangement capable of reducing manufacturing steps and easy to manufacture, thereby further reducing the manufacturing cost.




Furthermore, a second aspect of the present invention provides a second throttle body for an engine and a second manufacturing method for the engine throttle body. According to the second aspect of the present invention, an inner cylinder and an outer cylinder are formed integrally so that the outer cylinder is disposed outside the inner cylinder. A heating medium passage is formed between the inner cylinder and the outer cylinder. The heating medium passage has a first annular opening at one axial end side of the throttle body and a second annular opening at the other axial end side of the throttle body. Holes extending across the wall of the outer cylinder are formed so as to communicate with the heating medium passage. The first annular opening of the heating medium passage is sealed by a first sealing member at the one axial end side of the throttle body. The second annular opening of the heating medium passage is sealed by a second sealing member at the other axial end side of the throttle body. Accordingly, even when the inner cylinder and the outer cylinder are made of a resin material, it becomes possible to transfer heat of the heating medium to the entire vicinity or surrounding of the throttle valve by supplying heating medium into the heating medium passage formed outside the inner cylinder.




Hence, the second aspect of the present invention provides a simplified arrangement capable of effectively avoiding the icing phenomenon of the throttle apparatus. Furthermore, the icing phenomenon can be further effectively prevented when the heating medium passage is formed to communicate with the inlet side of a surge tank of an engine and with the outlet side of an air cleaner of the engine.




Furthermore, integrally forming the inner cylinder and the outer cylinder makes it possible to simplify the assembling steps of the throttle body compared with a manufacturing method of separately forming the inner cylinder and the outer cylinder. Thus, the manufacturing cost can be reduced correspondingly.




Furthermore, the second aspect of the present invention can employ the molding operation which uses extractable dies for forming the inner cylinder and the outer cylinder so as to leave the heating medium passage therebetween. No cutting operation is required for forming the heating medium passage. Thus, the second aspect of the present invention provides a throttle body arrangement capable of reducing manufacturing steps and easy to manufacture, thereby further reducing the manufacturing cost.




Furthermore, a third aspect of the present invention provides a third throttle body for an engine and a third manufacturing method for the engine throttle body. According to the third aspect of the present invention, a metallic core member is formed so as to integrally form an inner cylindrical portion and an outer cylindrical portion which are coaxially arranged. A heating medium passage is formed between the inner cylindrical portion and the outer cylindrical portion. The heating medium passage has an annular opening at one axial end side of the throttle body. Holes extending across the wall of the outer cylindrical portion and the wall of a housing are formed so as to communicate with the heating medium passage. The annular opening of the heating medium passage is sealed by a sealing member at the one axial end side of the throttle body. Accordingly, the inner cylindrical portion forming part of the metallic core member is made of a metallic member. Heat of the heating medium is effectively transferred to the entire vicinity or surrounding of the throttle valve. Using a resin housing for accommodating the core member is advantageous in that the housing serves as a heat insulating member which prevents heat from radiating out of the core member. Heat of the heating medium can be effectively transferred to the entire vicinity or surrounding of the valve member. Hence, the third aspect of the present invention provides a simplified arrangement capable of effectively avoiding the icing phenomenon of the throttle apparatus.




Furthermore, integrally forming the inner cylindrical portion and the outer cylindrical portion as a core member makes it possible to simplify the assembling steps of the throttle body compared with a manufacturing method of separately forming the inner cylinder and the outer cylinder. Thus, the manufacturing cost can be reduced correspondingly.




Furthermore, the third aspect of the present invention can employ the molding operation which uses extractable dies for forming the inner cylindrical portion and the outer cylindrical portion so as to leave the heating medium passage therebetween. No cutting operation is required for forming the heating medium passage. Thus, the third aspect of the present invention provides a throttle body arrangement capable of reducing manufacturing steps and easy to manufacture, thereby further reducing the manufacturing cost.




Furthermore, according to the throttle body for an engine of the present invention and the manufacturing method for the engine throttle body of the present invention, it is preferable that hot water of a cooling water passage of the engine flows into the heating medium passage. Heat of the engine cooling water can be surely transferred to the entire vicinity or surrounding of the valve member. Hence, the present invention provides a simplified arrangement capable of effectively avoiding the icing phenomenon of the throttle apparatus.




Another object of the present invention is to provide a throttle body capable of preventing leakage of heating fluid or comparable heating medium and surely heating an annular member by this heating fluid or comparable heating medium. Furthermore, another object of the present invention is to provide a throttle apparatus incorporating this throttle body.




To accomplish the above and other related objects, the present invention provides a fourth throttle body which comprises an annular member is attached to an inside wall of a resinous or resin-made main body defining an intake passage. The annular member has a heat conductivity higher than that of the main body. The annular member has a fluid passage entirely extending in the annular member. A fluid inlet and a fluid outlet of the fluid passage are opened on an outer wall of the annular member exposed to an outside of the main body. An appropriate piping is attached to the annular member so that fluid is supplied into the fluid inlet of the annular member and discharged from the fluid outlet. Thus, the fourth throttle body effectively prevents the heating fluid from leaking through the gap or clearance between the main body and the annular member. Furthermore, the fluid flowing in the fluid passage directly heats the annular member. Thus, the heat of the fluid can be effectively transferred to the annular member.




Furthermore, the present invention provides a fifth throttle body comprising an annular member attached to an inside wall of a resinous or resin-made main body defining an intake passage. The annular member has a heat conductivity higher than that of a resinous main body. A cover member is disposed outside the annular member so as to form a fluid passage interposed between the cover member and an outer wall of the annular member. A sealing member is provided for sealing a clearance between the cover member and the outer wall of the annular member. Thus, the fifth throttle body effectively prevents the heating fluid from leaking through the gap or clearance between the main body and the annular member. Furthermore, the fluid directly heats the outer wall of the annular member. Thus, the heat of the fluid can be effectively transferred to the annular member.











BRIEF DESCRIPTION OF THE DRAWINGS




The above and other objects, features and advantages of the present invention will become more apparent from the following detailed description which is to be read in conjunction with the accompanying drawings, in which:





FIG. 1A

is a transverse cross-sectional view showing an arrangement of a throttle body for an engine in accordance with a first embodiment of the present invention;





FIG. 1B

is a vertical cross-sectional view showing the throttle body for an engine in accordance with the first embodiment of the present invention taken along a line


1


B—


1


B of

FIG. 1A

;





FIG. 2

is a perspective view showing a disassembled engine throttle body in accordance with the first embodiment of the present invention;





FIG. 3

is a vertical cross-sectional view showing a disassembled throttle body for an engine in accordance with a second embodiment of the present invention;





FIG. 4

is a perspective view showing an outline of a hot water conduit of the engine throttle body in accordance with the second embodiment of the present invention;





FIG. 5A

is a transverse cross-sectional view showing an arrangement of a throttle body for an engine in accordance with a third embodiment of the present invention;





FIG. 5B

is a vertical cross-sectional view showing the throttle body for an engine in accordance with the third embodiment taken along a line


5


B—


5


B of

FIG. 5A

;





FIG. 6

is a transverse cross-sectional view showing a conventional throttle body for an engine;





FIG. 7

is a transverse cross-sectional view showing an arrangement of a throttle apparatus in accordance with a fourth embodiment of the present invention;





FIG. 8

is a transverse cross-sectional view partly showing a fluid passage and its vicinity of a throttle body in accordance a fifth embodiment of the present invention; and





FIG. 9

is a transverse cross-sectional view partly showing a fluid passage and its vicinity of a throttle body in accordance a sixth embodiment of the present invention.











DESCRIPTION OF PREFERRED EMBODIMENTS




Hereinafter, a plurality of embodiments of the present invention will be explained with reference to attached drawings.




First Embodiment




A throttle body for an internal combustion engine in accordance with a first embodiment of the present invention will be explained with reference to

FIGS. 1A and 1B

.




A throttle body


10


shown in

FIGS. 1A and 1B

is attached to an inlet opening of a surge tank


100


shown in FIG.


2


. The surge tank


100


is a component constituting part of an intake system of an internal combustion engine.




The throttle body


10


is formed into a coaxial double pipe structure with an inner cylindrical housing


20


serving as an inner cylinder. A throttle valve


14


serves as a valve member. An outer cylindrical housing


30


serves as an outer cylinder disposed outside the inner cylindrical housing


20


. A hot water conduit


40


serves as a heating medium passage formed between the inner cylindrical housing


20


and the outer cylindrical housing


30


. Holes


33


and


34


communicate with the hot water conduit


40


. And, a gasket


50


serves as a seal member closing an axial end side of the hot water conduit


40


.




The inner cylindrical housing


20


and the outer cylindrical housing


30


are integrally formed by resin molding which uses shaping dies. As shown in

FIG. 1B

, the inner cylindrical housing


20


and the outer cylindrical housing


30


are connected at the other axial end to form a closed end side of the hot water conduit


40


.




The inner cylindrical housing


20


comprises a cylindrical portion


21


forming a smooth and simple cylinder and a joint portion


22


connecting this cylindrical portion


21


to a later-described cylindrical portion


31


of the outer cylindrical housing


30


. The cylindrical portion


21


has an axially extending inside space which defines an intake passage


12


. The throttle valve


14


, adjusting a substantial cross-sectional opening area of this intake passage, is fixed to a throttle shaft


13


by means of screws


15


. The throttle shaft


13


is rotatably supported by an inside wall of the throttle body


10


. More specifically, the throttle body


10


has a total of two through-holes


21




a


(refer to

FIG. 2

) opened at predetermined portions corresponding to later-described retaining portions


32


of the cylindrical portion


21


. Both ends of the throttle shaft


13


are rotatably inserted into through-holes


21




a.


The clearance between the inner cylindrical housing


20


and the throttle valve


14


must be accurately maintained. To this end, roundness and inner diameter of the inner cylindrical housing


20


are very accurately administrated in the manufacturing process of the inner cylindrical housing


20


.




The outer cylindrical housing


30


, integrally formed with the inner cylindrical housing


20


and disposed outside the inner cylindrical housing


20


, comprises a cylindrical portion


31


and the retaining portions


32


supporting the throttle shaft


13


. The cylindrical portion


31


is connected to the cylindrical portion


21


of the inner cylindrical housing


20


via the joint portion


22


. Two holes


33


and


34


are through-holes extending across the cylindrical wall of the cylindrical portion


31


. An inlet pipe


35


is fixedly inserted into the hole


33


and an outlet pipe


36


is fixedly inserted into the hole


34


so that both of the inlet and outlet pipes


35


and


36


extend in the direction normal to the throttle shaft


13


. The hot water conduit


40


communicates with an external device via these inlet and outlet pipes


35


and


36


. The retaining portions


32


, protruding in the radial direction from the outer surface of the cylindrical portion


31


, have through-holes


32




a


therein as shown in FIG.


2


. The through-holes


32




a


extend in the radial direction of the intake passage


12


so that both ends of the throttle shaft


13


are inserted into these through-holes


32




a.






The hot water conduit


40


is formed between the cylindrical portion


21


of the inner cylindrical housing


20


and the cylindrical portion


31


of the outer cylindrical housing


30


through a molding process using extractable dies. As shown in

FIG. 1A

, when seen from the axial direction of the throttle body


10


, the hot water conduit


40


has a C-shaped cross section discontinuous at the joint portion


22


. The hot water conduit


40


has an annular opening


40




a


at one axial end side of the throttle body


10


so as to face an axial end side of the surge tank


100


shown in FIG.


2


. The hot water conduit


40


is continuous with the holes


33


and


34


formed on the cylindrical wall of the cylindrical portion


31


which communicate with the external device. As shown in

FIG. 1B

, the annular opening


40




a


of the hot water conduit


40


opened at the axial end side of the throttle body


10


is sealed by a metallic gasket


50


comprising an elastic member such as rubber.




Next, a manufacturing method for the throttle body


10


will be explained.




Step 1: The inner cylindrical housing


20


and the outer cylindrical housing


30


are integrally manufactured by resin molding which uses extractable dies so as to leave the hot water conduit


40


having a C-shaped cross section between the cylindrical portion


21


of the inner cylindrical housing


20


and the cylindrical portion


31


of the outer cylindrical housing


30


. The hot water conduit


40


has the annular opening


40




a


to be connected to the axial end side of the surge tank


100


and the holes opened at the cylindrical wall of the cylindrical portion


31


.




Step 2: After finishing the molding, a bearing and an oil seal (both not shown) are press-fitted into each of the retaining portions


32


. The throttle shaft


13


is inserted into the through-holes


21




a


and


32




a.


Then, the throttle valve


14


is fixed to the throttle shaft


13


by means of the screws


15


. Then, both the inlet pipe


35


and the outlet pipe


36


are fixedly inserted into the holes


33


and


34


of the outer cylindrical housing


30


.




Step 3: The annular opening


40




a


of the hot water conduit


40


is sealed by the gasket


50


. The throttle body


10


is fixedly connected to the inlet side of the surge tank


100


while holding the gasket


50


interposed between the throttle body


10


and the surge tank


100


. It is however possible to replace the elastic gasket


50


by a resin elastomer plate or a comparable sealing member which is thermal meltable or bondable by using an adhesive to seal the annular opening


40




a


of the hot water conduit


40


. In this case, after sealing the annular opening


40




a


of the hot water conduit


40


by the resin elastomer plate or the comparable sealing member, the throttle body


10


is fixedly connected to the inlet side of the surge tank


100


. Furthermore, when an appropriate sealing member is equipped beforehand at the inlet side of the surge tank


100


, it is possible to directly engage the throttle body


10


with the inlet side of the surge tank


100


.




Next, an operation of the throttle body


10


manufactured through the above steps 1 to 3 will be explained.




When an accelerator pedal (not shown) of an engine (not shown) is depressed, a cable (not shown) connected at one end to this accelerator shifts by an amount proportional to a depression amount of the accelerator pedal. The throttle shaft


13


, connected to the other end of the cable, rotates by an amount corresponding to the shift amount of the cable. The throttle valve


14


rotates correspondingly with the same rotational angle as that of the throttle shaft


13


. Intake air corresponding to the opening degree of the throttle valve


14


flows in the intake passage


12


and is introduced into a cylinder of the engine due to pumping function of a piston. Cooling water circulates in the cooling water passage connecting the radiator and the engine to cool down the engine.




After finishing the warming-up operation of the engine, part of the hot water circulating in this cooling water passage flows into the hot water conduit


40


of the throttle body


10


via the inlet pipe


35


. The hot water filled in the hot water conduit


40


carries heat which is transferred via the cylindrical portion


21


of the inner cylindrical housing


20


to the entire vicinity or surrounding of the throttle valve


14


. The hot water then exits from the hot water conduit


40


and returns via the output pipe


36


to the cooling water passage. Thus, even when the throttle valve


14


has frozen in a low-temperature environment, the throttle valve


14


can be surely released from the icing condition. The throttle apparatus can operate properly.




As described above, the first embodiment of the present invention forms the hot water conduit


40


between the cylindrical portion


21


of the inner cylindrical housing


20


and the cylindrical portion


31


of the outer cylindrical housing


30


. The gasket


50


seals the annular opening


40




a


of the hot water conduit


40


facing to the surge tank


100


. Therefore, even when the inner cylindrical housing


20


and the outer cylindrical housing


30


are made of a resin material, it becomes possible to transfer heat of the hot water to the entire vicinity or surrounding of the throttle valve


14


by supplying hot water into the hot water conduit


40


from the engine cooling water passage. Accordingly, the first embodiment of the present invention provides a simplified arrangement capable of effectively avoiding the icing phenomenon of the throttle apparatus.




Furthermore, the first embodiment of the present invention integrally forms the inner cylindrical housing


20


and the outer cylindrical housing


30


. This is advantageous in that the assembling steps of the throttle body


10


can be simplified compared with a manufacturing method of separately forming the inner cylindrical housing


20


and the outer cylindrical housing


30


. Thus, the first embodiment of the present invention can reduce the manufacturing cost correspondingly.




Furthermore, the first embodiment of the present invention is based on the molding which uses extractable dies for forming the inner cylindrical housing


20


and the outer cylindrical housing


30


so as to leave the hot water conduit


40


therebetween. This is advantageous in that no cutting operation is required for forming the hot water conduit


40


. Thus, the first embodiment of the present invention provides a throttle body arrangement capable of reducing manufacturing steps and easy to manufacture, thereby further reducing the manufacturing cost.




Second Embodiment





FIG. 3

shows a throttle body arrangement according to a second embodiment of the present invention. The throttle body of the second embodiment is characterized in that the hot water conduit


40


of the first embodiment shown in

FIG. 1B

has another annular opening formed at the opposed axial end of the throttle body. The same components as those disclosed in the first embodiment are denoted by the same reference numerals and will not be explained in this embodiment.




A throttle body


110


shown in

FIG. 3

is installed between an inlet of a surge tank


100


constituting part of the engine intake system and an outlet of an air cleaner


200


.




The throttle body


110


is formed into a coaxial double pipe structure with an inner cylindrical housing


20


serving as an inner cylinder. An outer cylindrical housing


130


serves as an outer cylinder disposed outside the inner cylindrical housing


20


. A hot water conduit


60


serves as a heating medium passage formed between the inner cylindrical housing


20


and the outer cylindrical housing


130


. Holes


133


and


134


communicate with the hot water conduit


60


. And, gaskets


50


and


70


serve as first and second seal members closing both of axial end sides of the hot water conduit


60


.




The inner cylindrical housing


20


and the outer cylindrical housing


130


are integrally formed by resin molding which uses shaping dies and are mutually connected at substantially the center thereof in the axial direction.




The outer cylindrical housing


130


, integrally formed with the inner cylindrical housing


20


and disposed outside the inner cylindrical housing


20


, comprises a cylindrical portion


131


. The cylindrical portion


131


is connected to the cylindrical portion


21


of the inner cylindrical housing


20


via a joint portion


122


. Two holes


133


and


134


are through-holes extending across the cylindrical wall of the cylindrical portion


131


. An inlet pipe


35


is fixedly inserted into the hole


133


and an outlet pipe


36


is fixedly inserted into the hole


134


so that both of the inlet and outlet pipes


35


and


36


extend in the direction normal to the throttle shaft


13


. The hot water conduit


60


communicates with an external device via these inlet and outlet pipes


35


and


36


.




The hot water conduit


60


is formed between the cylindrical portion


21


of the inner cylindrical housing


20


and the cylindrical portion


131


of the outer cylindrical housing


130


through a molding process using extractable dies. As shown in

FIG. 4

, when seen from the axial direction of the throttle body


110


, the hot water conduit


60


has a C-shaped cross section. The hot water conduit


60


has an annular opening


60




a


at one axial end side of the throttle body


110


so as to face an axial end side of the surge tank


100


. The hot water conduit


60


is continuous with the hole


134


formed on the cylindrical wall of the cylindrical portion


131


. Furthermore, the hot water conduit


60


has another annular opening


60




b


at the other axial end side so as to face an axial end side of the air cleaner


200


. The hot water conduit


60


is continuous with the hole


133


extending across the cylindrical wall of the cylindrical portion


131


. Both of the annular openings


60




a


and


60




b


of the hot water conduit


60


opened at the axial end sides of the throttle body


110


are sealed by gaskets


50


and


70


made of an elastic member such as rubber.




Next, a manufacturing method for the throttle body


110


will be explained.




The inner cylindrical housing


20


and the outer cylindrical housing


130


are integrally manufactured by resin molding which uses extractable dies so as to leave the hot water conduit


60


whose outline is roughly shown in FIG.


4


. The hot water conduit


60


has one annular opening


60




a


to be connected to the axial end side of the surge tank


100


and the other annular opening


60




b


to be connected to the axial end side of the air cleaner


200


as well as the holes


133


and


134


opened at the cylindrical wall of the cylindrical portion


131


. After finishing the molding, the throttle valve


14


is fixed to the throttle shaft


13


. Then, both the inlet pipe


35


and the outlet pipe


36


are fixedly inserted into the holes


133


and


134


of the outer cylindrical housing


130


.




Next, the one annular opening


60




a


of the hot water conduit


60


is sealed by the gasket


50


. The throttle body


110


is fixedly connected to the inlet side of the surge tank


100


while holding the gasket


50


interposed between the throttle body


110


and the surge tank


100


. Similarly, the other annular opening


60




b


of the hot water conduit


60


is sealed by the gasket


70


. The throttle body


110


is fixedly connected to the outlet side of the air cleaner


200


while holding the gasket


70


interposed between the throttle body


110


and the air cleaner


200


. It is however possible to replace the elastic gaskets


50


and


70


by resin elastomer plates or comparable sealing members which are thermal meltable or bondable by using an adhesive to seal the annular openings


60




a


and


60




b


of the hot water conduit


60


. In this case, after sealing both of the annular openings


60




a


and


60




b


of the hot water conduit


60


by the resin elastomer plates or the comparable sealing members, the throttle body


110


is fixedly connected to the inlet side of the surge tank


100


and to the outlet side of the air cleaner


200


. Furthermore, when an appropriate sealing member is equipped beforehand at the inlet side of the surge tank


100


, it is possible to directly engage the throttle body


110


with the inlet side of the surge tank


100


. Similarly, when an appropriate sealing member is equipped beforehand at the outlet side of the air cleaner


200


, it is possible to directly engage the throttle body


110


with the outlet side of the air cleaner


200


.




According to the throttle body


110


of the second embodiment, part of the hot water circulating in the cooling water passage connecting the engine and the radiator flows into the hot water conduit


60


via the inlet pipe


35


. The hot water filled in the hot water conduit


60


carries heat which is transferred via the cylindrical portion


21


of the inner cylindrical housing


20


to the entire vicinity or surrounding of the throttle valve


14


. The hot water then exits from the hot water conduit


60


and returns via the output pipe


36


to the cooling water passage. With this arrangement, it becomes possible to surely release the throttle valve


14


from the icing condition.




As described above, the second embodiment of the present invention forms the hot water conduit


60


between the cylindrical portion


21


of the inner cylindrical housing


20


and the cylindrical portion


131


of the outer cylindrical housing


130


. The gaskets


50


and


70


seal the annular openings


60




a


and


60




b


of the hot water conduit


60


facing to the surge tank


100


and to the air cleaner


200


. Therefore, even when the inner cylindrical housing


20


and the outer cylindrical housing


130


are made of a resin material, it becomes possible to transfer heat of the hot water to the entire vicinity or surrounding of the throttle valve


14


by supplying hot water into the hot water conduit


60


from the engine cooling water passage. Accordingly, the second embodiment of the present invention provides a simplified arrangement capable of effectively avoiding the icing phenomenon of the throttle apparatus.




Furthermore, the second embodiment of the present invention integrally forms the inner cylindrical housing


20


and the outer cylindrical housing


130


. This is advantageous in that the assembling steps of the throttle body


110


can be simplified compared with a manufacturing method of separately forming the inner cylindrical housing


20


and the outer cylindrical housing


130


. Thus, the second embodiment of the present invention can reduce the manufacturing cost correspondingly.




Furthermore, the second embodiment of the present invention is based on the molding using extractable dies for forming the inner cylindrical housing


20


and the outer cylindrical housing


130


so as to leave the hot water conduit


60


therebetween.




This is advantageous in that no cutting operation is required for forming the hot water conduit


60


. Thus, the second embodiment of the present invention provides a throttle body arrangement capable of reducing manufacturing steps and easy to manufacture, thereby further reducing the manufacturing cost.




According to the above-described first and second embodiments of the present inventions, the inlet pipe


35


and the outlet pipe


36


are coupled into the holes


33


and


34


extending across the wall of the outer cylindrical housing


30


or the holes


133


and


134


extending across the wall of the outer cylindrical housing and


130


. However, the inlet and outlet pipes can be integrally formed on the outer cylindrical housing when the inner cylindrical housing and the outer cylindrical housing are molded.




Third Embodiment





FIG. 5

shows a throttle body arrangement according to a third embodiment of the present invention. The throttle body of the third embodiment is characterized in the inner and outer cylinders shown in

FIG. 1

are partly made of a metallic core member. The same components as those disclosed in the first embodiment are denoted by the same reference numerals and will not be explained in this embodiment.




The throttle body


310


is formed into a coaxial double pipe structure with a core member


320


and a housing


330


. The core member


320


is a metallic member, for example, made of an iron or aluminum member. The core member


320


chiefly consists of an inner cylindrical portion


321


and an outer cylindrical portion


322


. The inner cylindrical portion


321


and the outer cylindrical portion


322


are integrally connected via a joint portion


323


. The outer cylindrical portion


322


is disposed outside the inner cylindrical portion


321


. A predetermined clearance is maintained between the inner cylindrical portion


321


and the outer cylindrical portion


322


.




The clearance formed between the inner cylindrical portion


321


and the outer cylindrical portion


322


is a hot water conduit


360


serving as a heating medium passage. The inner cylindrical portion


321


has an axially extending inside space which defines an intake passage


12


. A throttle shaft


13


is disposed in the intake passage


12


. A throttle valve


14


is fixed to the throttle shaft


13


by means of screws


15


.




The housing


330


, made of a resin, surrounds the outer cylindrical portion


322


of the core member


320


. Thus, the housing


330


accommodates the core member


320


. The throttle body


310


comprises two through-holes


331


and


332


extending across the cylindrical wall of the housing


330


and the outer cylindrical portion


322


. An inlet pipe


333


is fixedly inserted into the hole


331


and an outlet pipe


334


is fixedly inserted into the hole


332


so that both of the inlet and outlet pipes


333


and


334


extend in the direction normal to the throttle shaft


13


. The hot water conduit


360


communicates with an external device via these inlet and outlet pipes


333


and


334


.




The hot water conduit


360


is formed between the inner cylindrical portion


321


of the core member


320


and the outer cylindrical portion


322


through a molding process using extractable dies. The hot water conduit


360


has an annular opening


360




a


at one axial end side of the throttle body


310


so as to face an axial end side of the surge tank


100


shown in FIG.


2


. The hot water conduit


360


is continuous with the holes


331


and


332


extending across the walls of the outer cylindrical portion


322


and the housing


330


. The annular opening


360




a


of the hot water conduit


360


opened at the axial end side of the throttle body


310


is sealed by a metallic gasket


350


comprising an elastic member such as rubber.




Next, a manufacturing method for the throttle body


310


will be explained.




The inner cylindrical portion


321


and the outer cylindrical portion


322


of the core member


320


are integrally manufactured by molding which uses extractable dies so as to leave the hot water conduit


360


having a C-shaped cross section between the inner cylindrical portion


321


and the outer cylindrical portion


322


as well as the holes


331


and


332


extending across the wall of the outer cylindrical portion


322


. The molded core member


320


is assembled with the housing


330


which is formed by a resin beforehand. Thus, the housing


330


accommodates the core member


320


.




The throttle shaft


13


is inserted into and supported inside the inner cylindrical portion


321


. The throttle valve


14


is fixed to the throttle shaft


13


. Then, both the inlet pipe


333


and the outlet pipe


334


are fixedly inserted into the holes


331


and


332


of the outer cylindrical portion


322


and the housing


330


.




Next, the annular opening


360




a


of the hot water conduit


360


is sealed by the gasket


350


. The throttle body


310


is fixedly connected to the inlet side of the surge tank


100


while holding the gasket


350


interposed between the throttle body


310


and the surge tank


100


.




According to the above-described throttle body


310


, part of the hot water circulating in the cooling water passage connecting the engine and the radiator flows into the hot water conduit


360


of the throttle body


310


via the inlet pipe


333


. The hot water filled in the hot water conduit


360


carries heat which is transferred via the inner cylindrical portion


321


of the core member


320


to the entire vicinity or surrounding of the throttle valve


14


. The hot water then exits from the hot water conduit


360


and returns via the output pipe


334


to the cooling water passage. Thus, it becomes possible to effectively release the throttle apparatus from the icing condition.




As described above, the third embodiment of the present invention forms the hot water conduit


360


between the inner cylindrical portion


321


and the outer cylindrical housing


322


of the metallic core member


320


. The gasket


350


seals the annular opening


360




a


of the hot water conduit


360


facing to the surge tank


100


. Therefore, it becomes possible to transfer heat of the hot water to the entire vicinity or surrounding of the throttle valve


14


via the metallic core member


320


having excellent heat-transfer properties by supplying hot water into the hot water conduit


360


from the engine cooling water passage. Accordingly, the third embodiment of the present invention provides a simplified arrangement capable of effectively avoiding the icing phenomenon of the throttle apparatus.




Furthermore, the third embodiment of the present invention proposes an arrangement accommodating the core member


320


in the housing


330


. This is advantageous in that the assembling steps of the throttle body


310


can be simplified and the manufacturing cost can be reduced correspondingly.




Furthermore, the third embodiment of the present invention is based on the molding using extractable dies for forming the inner cylindrical portion


321


and the outer cylindrical portion


322


of the core member


320


so as to leave the hot water conduit


360


therebetween. This is advantageous in that no cutting operation is required for forming the hot water conduit


360


. Thus, the third embodiment of the present invention provides a throttle body arrangement capable of reducing manufacturing steps and easy to manufacture, thereby further reducing the manufacturing cost.




Fourth Embodiment





FIG. 7

shows a throttle apparatus in accordance with a fourth embodiment of the present invention. A throttle opening degree of a throttle apparatus


410


is electronically controlled based on engine operating conditions, such as accelerator opening degree, engine rotational speed, engine load, cooling water temperature or the like. A main body


411


has an intake passage


411




a


formed therein. The throttle apparatus


410


adjusts an intake air amount flowing in this intake passage


411




a.


The main body


411


is an integrally formed resinous or resin-made product.

FIG. 7

shows a fully closed condition of the throttle apparatus


410


.




A metallic annular member


420


is attached to an inside wall of the main body


411


defining the intake passage


411




a


by insert molding. The main body


411


and the annular member


420


cooperatively constitute a throttle body. A pair of bearings


415


and


416


, provided in the main body


411


, are radially opposed across the intake passage


411




a.


A throttle shaft


412


has axial ends supported by the bearings


415


and


416


. Thus, the throttle shaft


412


is rotatable supported by the main body


411


via the bearings


415


and


416


. A valve member


413


is configured into a disk shape and is securely fixed to the throttle shaft


412


by means of screws


414


. Thus, the throttle shaft


412


and the valve member


413


integrally rotate.




The annular member


420


is attached on the inner wall of the intake passage


411




a


in such a manner that the annular member


420


just surrounds the outer periphery of the valve member


13


in the fully closed condition of the throttle apparatus


410


shown in FIG.


7


. The annular member


420


has a protruding portion


421


protruding in a radially outward direction from the main body


411


and exposed to an outside of the main body


411


. The protruding portion


421


has a fluid passage


422


extending throughout the protruding portion


421


. An inlet pipe


425


is connected to a fluid inlet


422




a


of the fluid passage


422


. An outlet pipe


426


is connected to a fluid outlet


422




b


of the fluid passage


422


. Hot water is introduced from the inlet pipe


425


into the fluid passage


422


and is discharged from the outlet pipe


426


.




A throttle gear


430


is formed into a semicircular plate and is securely fixed to the throttle shaft


412


by means of a bolt


417


. An engaging member


435


is a circular member. The engaging member


435


is coupled with the throttle gear


430


at a side opposing to the throttle gear


430


and rotates together with the throttle gear


430


. A spring


436


has one end fixed to the main body


411


and the other end fixed to the engaging member


435


. The spring


436


resiliently urges the throttle gear


430


and the engaging member


435


to close the valve member


413


. The engaging member


435


is stopped by a full-close stopper (not shown) provided in the main body


411


when the valve member


413


is fully closed. Thus, the fullclose stopper restricts the rotation of the valve member


413


in the closing direction. The position of the full-close stopper agrees with a fully closed position in terms of the throttle opening degree. An intermediate gear


438


includes a small-diameter teethed portion


438




a


and a large-diameter teethed portion


438




b.


The small-diameter teethed portion


438




a


meshes with a teethed portion


430




a


of the throttle gear


430


. The large-diameter teethed portion


438




b


meshes with a teethed portion


451




a


of a motor gear


451


of a motor


450


.




The motor


450


, serving as a driving means, is for example a DC motor which is installed on the main body


411


. When the motor


450


rotates, rotation of the motor


450


is transmitted to the throttle shaft


412


and the valve member


413


via the intermediate gear


438


and the throttle gear


430


. Thus, the throttle opening degree is adjustable in accordance with rotation of the motor


450


. A cover


455


covers all of the gears and the motor


450


.




A rotational angle sensor


460


is attached to the other side of the main body


411


opposed to the throttle gear


430


across the intake passage


411




a.


A sensor lever


461


is securely fixed to the throttle shaft


412


by means of a bolt


418


. The sensor lever


461


rotates together with the throttle shaft


412


. The rotational angle sensor


460


detects a throttle opening degree based on the rotation of the sensor lever


461


.




Although not shown, the throttle opening degree detected by the rotational angle sensor


460


is sent to an engine control apparatus (hereinafter, referred to as ECU). ECU controls a current value supplied to the motor


450


based on the engine operating conditions, such as engine rotational speed, engine load, accelerator opening degree, cooling water temperature or the like, as well as based on the detection signal of the rotational angle sensor


460


. The motor


450


controls the throttle opening degree in accordance with the current value determined by ECU. When the motor


450


is driven, its rotational force acts on the throttle gear


430


against the urging force of the spring


436


so that the valve member


413


rotates in the opening direction.




According to the fourth embodiment, the protruding portion


421


is integrally formed with the annular member


420


and the fluid passage


422


is formed in this protruding portion


421


. Hot water is supplied into the fluid passage


422


. Thus, the fourth embodiment provides an arrangement capable of effectively heating the annular member


420


with smaller number of parts. Furthermore, hot water flowing in the fluid passage


422


of the protruding portion


421


can directly heat the annular member


420


. Thus, the heat of hot water can be effectively transferred to the annular member


420


. Hence, the fourth embodiment surely prevents the icing phenomenon of the throttle apparatus


410


.




Furthermore, the fluid inlet


422




a


and the fluid outlet


422




b


of the fluid passage


422


are opened on the protruding portion


421


serving as the outer wall of the annular member


420


exposed to the outside of the main body


411


. Thus, no hot water flows in a gap or clearance between the main body


411


and the annular member


420


. In other words, the fourth embodiment surely prevents hot water from leaking through the gap or clearance between the main body


411


and the annular member


420


.




According to the fourth embodiment, the protruding portion


421


is formed on the integrally formed annular member


420


. However, it is also possible to connect a separately provided protruding portion to an annular member surrounding the valve member


413


by welding. The fluid passage


422


can be formed so as to extend inside the annular member


420


. The inlet pipe


425


and the outlet pipe


426


can be integrally formed.




Fifth Embodiment





FIG. 8

shows a fifth embodiment of the present invention. The same components as those disclosed in the fourth embodiment are denoted by the same reference numerals.




A metallic annular member


470


is insert molded in a main body


411


so as to surround the outer periphery of a valve member


413


. A through-hole


411




b


is opened on the main body


411


so that an outer wall of the annular member


470


is partly exposed to the outside of the main body


411


. A cover member


475


comprises a plate portion


476


and a frame portion


477


. The frame portion


477


serves as a passage member which protrudes in a radially inward direction through the through-hole


411




b


toward the outer wall of the annular member


470


. The main body


411


, the annular member


470


, and the cover member


475


cooperatively constitute a throttle body. The frame portion


477


is configured into a closed rectangular shape. A rubber sealing member


478


seals the gap or clearance between the frame portion


477


and the annular member


470


. Thus, the cover member


475


and the annular member


470


cooperatively define a fluid passage


480


. A fluid inlet


480




a


and a fluid outlet


480




b


of the fluid passage


480


extend across the plate portion


476


and are respectively opened at the position spaced from the main body


411


.




An inlet pipe


425


is connected to the fluid inlet


480




a


of the fluid passage


480


. An outlet pipe


426


is connected to the fluid outlet


480




b


of the fluid passage


480


. Hot water is introduced from the inlet pipe


425


into the fluid passage


480


and is discharged from the outlet pipe


426


.




The sealing member


478


seals the gap or clearance between the annular member


470


and the frame portion


477


of the cover member


475


. As hot water is supplied into the fluid passage


480


defined by the annular member


470


and the cover member


475


, the hot water directly heats the annular member


470


. Accordingly, heat of the hot water is effectively transferred to the annular member


470


. Furthermore, as the fluid inlet


480




a


and the fluid outlet


480




b


of the fluid passage


480


are opened at the position spaced from the main body


411


, no hot water flows in the gap or clearance between the main body


411


and the annular member


470


. In other words, the fifth embodiment surely prevents hot water from leaking through the gap or clearance between the main body


411


and the annular member


470


.




Sixth Embodiment





FIG. 9

shows a sixth embodiment of the present invention. Like the fifth embodiment, the same components as those disclosed in the fourth embodiment are denoted by the same reference numerals.




A metallic annular member


490


is insert molded in a main body


411


so as to surround the outer periphery of a valve member


413


. The annular member


490


comprises an annular portion


491


and a frame portion


492


. The frame portion


492


serves as a passage member which protrudes in a radially outward direction through a through-hole


411




b.


The main body


411


, the annular member


490


, and a cover member


495


cooperatively constitute a throttle body. The frame portion


492


is configured into a closed rectangular shape. A sealing member


478


seals the gap or clearance between the frame portion


492


and the cover member


495


. Thus, the annular member


490


and the cover member


495


cooperatively define a fluid passage


480


. A fluid inlet


480




a


and a fluid outlet


480




b


of the fluid passage


480


extend across the cover member


495


and are respectively opened at the position spaced from the main body


411


.




An inlet pipe


425


is connected to the fluid inlet


480




a


of the fluid passage


480


. An outlet pipe


426


is connected to the fluid outlet


480




b


of the fluid passage


480


. Hot water is introduced from the inlet pipe


425


into the fluid passage


480


and is discharged from the outlet pipe


426


.




The sealing member


478


seals the gap or clearance between the frame portion


492


of the annular member


490


and the cover member


495


. As hot water is supplied into the fluid passage


480


defined by the annular member


490


and the cover member


495


, the hot water directly heats the annular member


490


. Accordingly, heat of the hot water is effectively transferred to the annular member


490


. Furthermore, as the fluid inlet


480




a


and the fluid outlet


480




b


of the fluid passage


480


are opened at the position spaced from the main body


411


, no hot water flows in the gap or clearance between the main body


411


and the annular member


490


. In other words, the sixth embodiment surely prevents hot water from leaking through the gap or clearance between the main body


411


and the annular member


490


.




According to the above-described fourth to sixth embodiments of the present invention, the annular member is made of a metallic material. However, it is possible to form the annular member by a resinous material containing metallic powers so that the resultant annular member has a heat conductivity higher than that of the resinous main body


411


. Furthermore, fluid supplied into the fluid passage is not limited to hot water. For example, steam or comparable gaseous thermal energy can be used for heating the annular member.




According to the above fourth to sixth embodiments of the present invention, the valve member


413


is driven by a driving force of the motor


450


. It is however possible to drive the valve member


413


by an accelerator wire.




The present embodiments as described are therefore intended to be only illustrative and not restrictive, since the scope of the invention is defined by the appended claims rather than by the description preceding them. All changes that fall within the metes and bounds of the claims, or equivalents of such metes and bounds, are therefore intended to be embraced by the claims.



Claims
  • 1. A throttle body for an internal combustion engine which adjusts an air amount flowing in an air passage formed therein, comprising:an inner cylinder having an inside space serving as said air passage therein; a valve member provided in said inside space of said inner cylinder to control an opening degree of said air passage; an outer cylinder formed integrally with said inner cylinder and disposed outside said inner cylinder; a heating medium passage disposed between said inner cylinder and said outer cylinder and having an annular opening at one axial end side of said throttle body; holes extending across a wall of said outer cylinder and communicating with said heating medium passage; and a sealing member for sealing said annular opening of said heating medium passage.
  • 2. A throttle body for an internal combustion engine which adjusts an air amount flowing in an air passage formed therein, comprising:an inner cylinder having an inside space serving as said air passage therein; a valve member provided in said inside space of said inner cylinder to control an opening degree of said air passage; an outer cylinder formed integrally with said inner cylinder and disposed outside said inner cylinder; a heating medium passage disposed between said inner cylinder and said outer cylinder and having a first annular opening at one axial end side of said throttle body and a second annular opening at the other axial end side of said throttle body; holes extending across a wall of said outer cylinder and communicating with said heating medium passage; a first sealing member for sealing said first annular opening of said heating medium passage at said one axial end side of said throttle body; and a second sealing member for sealing said second annular opening of said heating medium passage at said other axial end side of said throttle body.
  • 3. A throttle body for an internal combustion engine which adjusts an air amount flowing in an air passage formed therein, comprising:a metallic core member having an inner cylindrical portion having an inside space serving as said air passage and an outer cylindrical portion formed integrally with said inner cylindrical portion and disposed outside said inner cylinder; a valve member provided in said inside space of said inner cylindrical portion to control an opening degree of said air passage; a resinous housing accommodating said metallic core member; a heating medium passage disposed between said inner cylindrical portion and said outer cylindrical portion and having an annular opening at one axial end side of said throttle body; holes extending across walls of said outer cylindrical portion and said housing so as to communicate with said heating medium passage; and a sealing member for sealing said annular opening of said heating medium passage.
  • 4. The throttle body for an internal combustion engine in accordance with claim 1, wherein hot water of a cooling water passage of said engine flows into said heating medium passage.
  • 5. A method for manufacturing a throttle body for an internal combustion engine which adjusts an air amount flowing in an air passage formed therein, comprising:a step of integrally forming an inner cylinder and an outer cylinder, said outer cylinder being disposed outside said inner cylinder so as to leave a heating medium passage between said inner cylinder and said outer cylinder, said heating medium passage having an annular opening at one axial end side of said throttle body, and further forming holes extending across a wall of said outer cylinder and communicating with said heating medium passage; and a step of installing a valve member in an inside space of said inner cylinder and then sealing said annular opening of said heating medium passage by a sealing member at said one axial end side of said throttle body.
  • 6. A method for manufacturing a throttle body for an internal combustion engine which adjusts an air amount flowing in an air passage formed therein, comprising:a step of integrally forming an inner cylinder and an outer cylinder, said outer cylinder being disposed outside said inner cylinder so as to leave a heating medium passage between said inner cylinder and said outer cylinder, said heating medium passage having a first annular opening at one axial end side of said throttle body and a second annular opening at the other axial end side of said throttle body, and further forming holes extending across a wall of said outer cylinder and communicating with said heating medium passage; and a step of installing a valve member in an inside space of said inner cylinder and then sealing said first annular opening of said heating medium passage by a first sealing member at said one axial end side of said throttle body and also sealing said second annular opening of said heating medium passage by a second sealing member at said other axial end side of said throttle body.
  • 7. A method for manufacturing a throttle body for an internal combustion engine which adjusts an air amount flowing in an air passage formed therein, comprising:a step of forming a core member having an inner cylindrical portion and an outer cylindrical portion, said outer cylindrical portion being integral with said inner cylindrical portion and disposed outside said inner cylinder so as to leave a heating medium passage between said inner cylindrical portion and said outer cylindrical portion, said heating medium passage having an annular opening at one axial end side of said throttle body; a step of assembling said core member with a resinous housing capable of accommodating said core member; a step of forming holes extending across walls of said outer cylindrical portion and said housing so as to communicate with said heating medium passage; and a step of installing a valve member in an inside space of said inner cylindrical portion and then sealing said annular opening of said heating medium passage by a sealing member at said one axial end side of said throttle body.
  • 8. The method for manufacturing a throttle body for an internal combustion engine in accordance with claim 5, wherein hot water of a cooling water passage of said engine flows into said heating medium passage.
  • 9. A throttle body comprising:a resinous main body having an intake passage therein; and an annular member having a heat conductivity higher than that of said main body and attached to an inside wall of said main body defining said intake passage, wherein said annular member has a fluid passage entirely extending in said annular member, and a fluid inlet and a fluid outlet of said fluid passage are opened on an outer wall of said annular member exposed to an outside of said main body.
  • 10. A throttle body comprising:a resinous main body having an intake passage therein; an annular member having a heat conductivity higher than that of said main body and attached to an inside wall of said main body defining said intake passage; wherein a cover member is disposed outside said annular member so as to form a fluid passage interposed between said cover member and an outer wall of said annular member; a sealing member seals a clearance between said cover member and said outer wall of said annular member; and a fluid inlet and a fluid outlet of said fluid passage are opened at a portion spaced from said main body.
  • 11. The throttle body in accordance with claim 10, whereinsaid annular member comprises a passage member protruding in a radially outward direction to form said fluid passage together with said cover member, and said sealing member seals a clearance between said passage member and said cover member.
  • 12. A throttle apparatus in accordance with claim 10, whereinsaid cover member comprises a passage member protruding toward said annular member to form said fluid passage together with said annular member, and said sealing member seals a clearance between said annular member and said passage member.
Priority Claims (3)
Number Date Country Kind
2000-37954 Feb 2000 JP
2000-90651 Mar 2000 JP
2000-333043 Oct 2000 JP
US Referenced Citations (3)
Number Name Date Kind
3942495 Kobayashi et al. Mar 1976 A
5704335 Akutagawa et al. Jan 1998 A
5819712 Cox Oct 1998 A
Foreign Referenced Citations (7)
Number Date Country
2 064 658 Jun 1981 GB
56-96142 Aug 1981 JP
61-73056 May 1986 JP
2-91431 Mar 1990 JP
3-78537 Apr 1991 JP
4-119352 Oct 1992 JP
8-135506 May 1996 JP