Information
-
Patent Grant
-
6408817
-
Patent Number
6,408,817
-
Date Filed
Tuesday, February 13, 200123 years ago
-
Date Issued
Tuesday, June 25, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 123 1425 R
- 123 337
- 123 556
- 123 4131
- 123 414
- 029 8884
- 251 305
-
International Classifications
-
Abstract
A hot water conduit is formed between an inner cylinder and an outer cylinder. A gasket seals an annular opening of the hot water conduit facing to a surge tank. Hot water is supplied into the conduit from an engine cooling water passage. Heat of the hot water is effectively transferred to the entire vicinity or surrounding of a throttle valve, thereby effectively avoiding icing phenomenon of the throttle apparatus.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a throttle body for an internal combustion engine forming part of an air passage of an internal combustion engine (hereinafter, referred to as engine) and its manufacturing method.
From recent requirements of weight reduction as well as cost reduction, some of conventional engines install a throttle body whose housing is made of a resin.
When the engine is operated in cold districts, a throttle body controlling an intake air amount of the engine is often subjected to icing phenomenon according to which a valve member (i.e., a throttle valve) is frozen together with an inside wall of an intake passage formed in the throttle body under low-temperature conditions.
To prevent the icing phenomenon of the throttle body, it is conventionally known to provide a hot water conduit supplying hot engine cooling water to the vicinity or surrounding of a throttle valve.
FIG. 6
shows a conventional throttle apparatus which discloses a hot water conduit directly formed in the throttle body to guide the hot engine cooling water to the vicinity or surrounding of a throttle valve.
More specifically, as shown in
FIG. 6
, a throttle body
1
has an intake passage
2
formed therein. A shaft
3
securely fixing a throttle valve
4
is rotatably supported in the housing
1
. The throttle valve
4
adjusts an opening degree of the intake passage
2
. A hot water conduit
6
, which supplies hot engine cooling water, extends straight in the vicinity of the intake passage
2
. An inlet pipe
7
and an outlet pipe
8
are connected to an inlet side and an outlet side of this hot water conduit
6
. The housing
1
is made of an aluminum member and therefore has relatively better heat-transfer properties. Thus, when the hot engine cooling water flows in the hot water conduit
6
, heat of the hot water is transferred to the throttle valve
4
.
As described above, when a throttle valve body has an aluminum housing, supplying hot engine cooling water into the hot water conduit formed in the throttle body makes it possible to effectively prevent the throttle valve from icing during a vehicle running condition in cold districts.
However, changing the housing material from aluminum to a resin will cause the following problems.
The heat conductivity of a resin is lower than that of aluminum. It is now assumed that the aluminum housing of the above-described conventional throttle body is simply replaced by a resinous or resin-made housing without changing the arrangement of the hot water conduit. In this case, a sufficient amount of heat will not be transferred to the intake passage side due to low heat conductivity of a resin even if hot water is sufficiently supplied into the hot water conduit.
Unexamined Japanese patent publication 8-135506 discloses a throttle body for an engine which has a resinous or resin-made housing separable into two parts and has a hollow space in the vicinity of an intake passage for introducing hot water.
However, according to the throttle body disclosed in unexamined Japanese patent publication 8-135506, it is necessary to prepare two separate parts for the housing and also necessary to assemble these parts to accomplish the housing. Accordingly, the assembling steps will be complicate and the manufacturing cost increases correspondingly.
Furthermore, according to the throttle body equipped with the aluminum housing
1
shown in
FIG. 6
, hot engine cooling water is introduced into the hot water conduit
6
locally provided in the throttle body. Therefore, heat of the hot water can be transferred to a limited area of the housing closer to this hot water conduit
6
. In other words, insufficient heat is transferred to an opposed side of the housing which is far from the hot water conduit
6
over the throttle valve
4
. Accordingly, heat of hot water is not delivered uniformly to the entire area of the housing. This makes it difficult to ensure the anti-icing effect of supplying hot water to the vicinity of the throttle valve. Furthermore, it is necessary to cut the housing partly to form the hot water conduit
6
. This will further complicate the manufacturing steps and increase the manufacturing cost.
On the other hand, according to another conventional throttle apparatus, a metallic ring surrounding the outer periphery of a throttle valve is attached to the inside wall of an intake passage of a resinous or resin-made throttle body. Hot water or comparable heating medium is supplied to this metallic ring so as to prevent the icing phenomenon.
However, forming a fluid passage of hot water between an outer wall of the metallic ring and the resinous throttle body is disadvantageous in that hot water may leak between a clearance or gap between the metallic ring and the resinous throttle body. It is usual that the metallic ring is integrally formed with the resinous main body by insert molding. Therefore, sealing the clearance or gap between the metallic ring and the resinous throttle body is very difficult.
According to a throttle apparatus disclosed in the unexamined Japanese utility model publication 4-119352, a recessed groove is formed on an outer wall of a metallic ring so that a fluid pipe of hot water can be engagedly coupled in this recessed groove. This arrangement is effective to prevent hot water from leaking through a clearance or gap between the metallic ring and the resinous throttle body. However, a substantial contact area between the recessed groove and the fluid pipe is dependent on an actual coupling condition between them. It is generally difficult to bring the fluid pipe into complete or satisfactory surface contact with the recessed groove. Thus, an actual contact area between the recessed groove and the fluid pipe is fairly small. The heat of hot water cannot be sufficiently transferred to the metallic ring.
SUMMARY OF THE INVENTION
In view of the foregoing problems of the prior art, the present invention has an object to provide a throttle body for an engine which is simple in arrangement and is capable of effectively avoiding the icing phenomenon.
Furthermore, the present invention has another object to provide a method for manufacturing an engine throttle body which is easy to manufacture and is capable of reducing the manufacturing cost.
To accomplish the above and other related objects, a first aspect of the present invention provides a first throttle body for an engine and a first manufacturing method for the engine throttle body. According to the first aspect of the present invention, an inner cylinder and an outer cylinder are formed integrally so that the outer cylinder is disposed outside the inner cylinder. A heating medium passage is formed between the inner cylinder and the outer cylinder. The heating medium passage has an annular opening at one axial end side of the throttle body. Holes extending across the wall of the outer cylinder are formed so as to communicate with the heating medium passage. The annular opening of the heating medium passage is sealed by a sealing member at the one axial end side of the throttle body. Accordingly, even when the inner cylinder and the outer cylinder are made of a resin material, it becomes possible to transfer heat of the heating medium to the entire vicinity or surrounding of the throttle valve by supplying heating medium into the heating medium passage formed outside the inner cylinder.
Hence, the first aspect of the present invention provides a simplified arrangement capable of effectively avoiding the icing phenomenon of the throttle apparatus.
Furthermore, integrally forming the inner cylinder and the outer cylinder makes it possible to simplify the assembling steps of the throttle body compared with a manufacturing method of separately forming the inner cylinder and the outer cylinder. Thus, the manufacturing cost can be reduced correspondingly.
Furthermore, the first aspect of the present invention can employ the molding operation which uses extractable dies for forming the inner cylinder and the outer cylinder so as to leave the heating medium passage therebetween. No cutting operation is required for forming the heating medium passage. Thus, the first aspect of the present invention provides a throttle body arrangement capable of reducing manufacturing steps and easy to manufacture, thereby further reducing the manufacturing cost.
Furthermore, a second aspect of the present invention provides a second throttle body for an engine and a second manufacturing method for the engine throttle body. According to the second aspect of the present invention, an inner cylinder and an outer cylinder are formed integrally so that the outer cylinder is disposed outside the inner cylinder. A heating medium passage is formed between the inner cylinder and the outer cylinder. The heating medium passage has a first annular opening at one axial end side of the throttle body and a second annular opening at the other axial end side of the throttle body. Holes extending across the wall of the outer cylinder are formed so as to communicate with the heating medium passage. The first annular opening of the heating medium passage is sealed by a first sealing member at the one axial end side of the throttle body. The second annular opening of the heating medium passage is sealed by a second sealing member at the other axial end side of the throttle body. Accordingly, even when the inner cylinder and the outer cylinder are made of a resin material, it becomes possible to transfer heat of the heating medium to the entire vicinity or surrounding of the throttle valve by supplying heating medium into the heating medium passage formed outside the inner cylinder.
Hence, the second aspect of the present invention provides a simplified arrangement capable of effectively avoiding the icing phenomenon of the throttle apparatus. Furthermore, the icing phenomenon can be further effectively prevented when the heating medium passage is formed to communicate with the inlet side of a surge tank of an engine and with the outlet side of an air cleaner of the engine.
Furthermore, integrally forming the inner cylinder and the outer cylinder makes it possible to simplify the assembling steps of the throttle body compared with a manufacturing method of separately forming the inner cylinder and the outer cylinder. Thus, the manufacturing cost can be reduced correspondingly.
Furthermore, the second aspect of the present invention can employ the molding operation which uses extractable dies for forming the inner cylinder and the outer cylinder so as to leave the heating medium passage therebetween. No cutting operation is required for forming the heating medium passage. Thus, the second aspect of the present invention provides a throttle body arrangement capable of reducing manufacturing steps and easy to manufacture, thereby further reducing the manufacturing cost.
Furthermore, a third aspect of the present invention provides a third throttle body for an engine and a third manufacturing method for the engine throttle body. According to the third aspect of the present invention, a metallic core member is formed so as to integrally form an inner cylindrical portion and an outer cylindrical portion which are coaxially arranged. A heating medium passage is formed between the inner cylindrical portion and the outer cylindrical portion. The heating medium passage has an annular opening at one axial end side of the throttle body. Holes extending across the wall of the outer cylindrical portion and the wall of a housing are formed so as to communicate with the heating medium passage. The annular opening of the heating medium passage is sealed by a sealing member at the one axial end side of the throttle body. Accordingly, the inner cylindrical portion forming part of the metallic core member is made of a metallic member. Heat of the heating medium is effectively transferred to the entire vicinity or surrounding of the throttle valve. Using a resin housing for accommodating the core member is advantageous in that the housing serves as a heat insulating member which prevents heat from radiating out of the core member. Heat of the heating medium can be effectively transferred to the entire vicinity or surrounding of the valve member. Hence, the third aspect of the present invention provides a simplified arrangement capable of effectively avoiding the icing phenomenon of the throttle apparatus.
Furthermore, integrally forming the inner cylindrical portion and the outer cylindrical portion as a core member makes it possible to simplify the assembling steps of the throttle body compared with a manufacturing method of separately forming the inner cylinder and the outer cylinder. Thus, the manufacturing cost can be reduced correspondingly.
Furthermore, the third aspect of the present invention can employ the molding operation which uses extractable dies for forming the inner cylindrical portion and the outer cylindrical portion so as to leave the heating medium passage therebetween. No cutting operation is required for forming the heating medium passage. Thus, the third aspect of the present invention provides a throttle body arrangement capable of reducing manufacturing steps and easy to manufacture, thereby further reducing the manufacturing cost.
Furthermore, according to the throttle body for an engine of the present invention and the manufacturing method for the engine throttle body of the present invention, it is preferable that hot water of a cooling water passage of the engine flows into the heating medium passage. Heat of the engine cooling water can be surely transferred to the entire vicinity or surrounding of the valve member. Hence, the present invention provides a simplified arrangement capable of effectively avoiding the icing phenomenon of the throttle apparatus.
Another object of the present invention is to provide a throttle body capable of preventing leakage of heating fluid or comparable heating medium and surely heating an annular member by this heating fluid or comparable heating medium. Furthermore, another object of the present invention is to provide a throttle apparatus incorporating this throttle body.
To accomplish the above and other related objects, the present invention provides a fourth throttle body which comprises an annular member is attached to an inside wall of a resinous or resin-made main body defining an intake passage. The annular member has a heat conductivity higher than that of the main body. The annular member has a fluid passage entirely extending in the annular member. A fluid inlet and a fluid outlet of the fluid passage are opened on an outer wall of the annular member exposed to an outside of the main body. An appropriate piping is attached to the annular member so that fluid is supplied into the fluid inlet of the annular member and discharged from the fluid outlet. Thus, the fourth throttle body effectively prevents the heating fluid from leaking through the gap or clearance between the main body and the annular member. Furthermore, the fluid flowing in the fluid passage directly heats the annular member. Thus, the heat of the fluid can be effectively transferred to the annular member.
Furthermore, the present invention provides a fifth throttle body comprising an annular member attached to an inside wall of a resinous or resin-made main body defining an intake passage. The annular member has a heat conductivity higher than that of a resinous main body. A cover member is disposed outside the annular member so as to form a fluid passage interposed between the cover member and an outer wall of the annular member. A sealing member is provided for sealing a clearance between the cover member and the outer wall of the annular member. Thus, the fifth throttle body effectively prevents the heating fluid from leaking through the gap or clearance between the main body and the annular member. Furthermore, the fluid directly heats the outer wall of the annular member. Thus, the heat of the fluid can be effectively transferred to the annular member.
BRIEF DESCRIPTION OF THE DRAWINGS
The above and other objects, features and advantages of the present invention will become more apparent from the following detailed description which is to be read in conjunction with the accompanying drawings, in which:
FIG. 1A
is a transverse cross-sectional view showing an arrangement of a throttle body for an engine in accordance with a first embodiment of the present invention;
FIG. 1B
is a vertical cross-sectional view showing the throttle body for an engine in accordance with the first embodiment of the present invention taken along a line
1
B—
1
B of
FIG. 1A
;
FIG. 2
is a perspective view showing a disassembled engine throttle body in accordance with the first embodiment of the present invention;
FIG. 3
is a vertical cross-sectional view showing a disassembled throttle body for an engine in accordance with a second embodiment of the present invention;
FIG. 4
is a perspective view showing an outline of a hot water conduit of the engine throttle body in accordance with the second embodiment of the present invention;
FIG. 5A
is a transverse cross-sectional view showing an arrangement of a throttle body for an engine in accordance with a third embodiment of the present invention;
FIG. 5B
is a vertical cross-sectional view showing the throttle body for an engine in accordance with the third embodiment taken along a line
5
B—
5
B of
FIG. 5A
;
FIG. 6
is a transverse cross-sectional view showing a conventional throttle body for an engine;
FIG. 7
is a transverse cross-sectional view showing an arrangement of a throttle apparatus in accordance with a fourth embodiment of the present invention;
FIG. 8
is a transverse cross-sectional view partly showing a fluid passage and its vicinity of a throttle body in accordance a fifth embodiment of the present invention; and
FIG. 9
is a transverse cross-sectional view partly showing a fluid passage and its vicinity of a throttle body in accordance a sixth embodiment of the present invention.
DESCRIPTION OF PREFERRED EMBODIMENTS
Hereinafter, a plurality of embodiments of the present invention will be explained with reference to attached drawings.
First Embodiment
A throttle body for an internal combustion engine in accordance with a first embodiment of the present invention will be explained with reference to
FIGS. 1A and 1B
.
A throttle body
10
shown in
FIGS. 1A and 1B
is attached to an inlet opening of a surge tank
100
shown in FIG.
2
. The surge tank
100
is a component constituting part of an intake system of an internal combustion engine.
The throttle body
10
is formed into a coaxial double pipe structure with an inner cylindrical housing
20
serving as an inner cylinder. A throttle valve
14
serves as a valve member. An outer cylindrical housing
30
serves as an outer cylinder disposed outside the inner cylindrical housing
20
. A hot water conduit
40
serves as a heating medium passage formed between the inner cylindrical housing
20
and the outer cylindrical housing
30
. Holes
33
and
34
communicate with the hot water conduit
40
. And, a gasket
50
serves as a seal member closing an axial end side of the hot water conduit
40
.
The inner cylindrical housing
20
and the outer cylindrical housing
30
are integrally formed by resin molding which uses shaping dies. As shown in
FIG. 1B
, the inner cylindrical housing
20
and the outer cylindrical housing
30
are connected at the other axial end to form a closed end side of the hot water conduit
40
.
The inner cylindrical housing
20
comprises a cylindrical portion
21
forming a smooth and simple cylinder and a joint portion
22
connecting this cylindrical portion
21
to a later-described cylindrical portion
31
of the outer cylindrical housing
30
. The cylindrical portion
21
has an axially extending inside space which defines an intake passage
12
. The throttle valve
14
, adjusting a substantial cross-sectional opening area of this intake passage, is fixed to a throttle shaft
13
by means of screws
15
. The throttle shaft
13
is rotatably supported by an inside wall of the throttle body
10
. More specifically, the throttle body
10
has a total of two through-holes
21
a
(refer to
FIG. 2
) opened at predetermined portions corresponding to later-described retaining portions
32
of the cylindrical portion
21
. Both ends of the throttle shaft
13
are rotatably inserted into through-holes
21
a.
The clearance between the inner cylindrical housing
20
and the throttle valve
14
must be accurately maintained. To this end, roundness and inner diameter of the inner cylindrical housing
20
are very accurately administrated in the manufacturing process of the inner cylindrical housing
20
.
The outer cylindrical housing
30
, integrally formed with the inner cylindrical housing
20
and disposed outside the inner cylindrical housing
20
, comprises a cylindrical portion
31
and the retaining portions
32
supporting the throttle shaft
13
. The cylindrical portion
31
is connected to the cylindrical portion
21
of the inner cylindrical housing
20
via the joint portion
22
. Two holes
33
and
34
are through-holes extending across the cylindrical wall of the cylindrical portion
31
. An inlet pipe
35
is fixedly inserted into the hole
33
and an outlet pipe
36
is fixedly inserted into the hole
34
so that both of the inlet and outlet pipes
35
and
36
extend in the direction normal to the throttle shaft
13
. The hot water conduit
40
communicates with an external device via these inlet and outlet pipes
35
and
36
. The retaining portions
32
, protruding in the radial direction from the outer surface of the cylindrical portion
31
, have through-holes
32
a
therein as shown in FIG.
2
. The through-holes
32
a
extend in the radial direction of the intake passage
12
so that both ends of the throttle shaft
13
are inserted into these through-holes
32
a.
The hot water conduit
40
is formed between the cylindrical portion
21
of the inner cylindrical housing
20
and the cylindrical portion
31
of the outer cylindrical housing
30
through a molding process using extractable dies. As shown in
FIG. 1A
, when seen from the axial direction of the throttle body
10
, the hot water conduit
40
has a C-shaped cross section discontinuous at the joint portion
22
. The hot water conduit
40
has an annular opening
40
a
at one axial end side of the throttle body
10
so as to face an axial end side of the surge tank
100
shown in FIG.
2
. The hot water conduit
40
is continuous with the holes
33
and
34
formed on the cylindrical wall of the cylindrical portion
31
which communicate with the external device. As shown in
FIG. 1B
, the annular opening
40
a
of the hot water conduit
40
opened at the axial end side of the throttle body
10
is sealed by a metallic gasket
50
comprising an elastic member such as rubber.
Next, a manufacturing method for the throttle body
10
will be explained.
Step 1: The inner cylindrical housing
20
and the outer cylindrical housing
30
are integrally manufactured by resin molding which uses extractable dies so as to leave the hot water conduit
40
having a C-shaped cross section between the cylindrical portion
21
of the inner cylindrical housing
20
and the cylindrical portion
31
of the outer cylindrical housing
30
. The hot water conduit
40
has the annular opening
40
a
to be connected to the axial end side of the surge tank
100
and the holes opened at the cylindrical wall of the cylindrical portion
31
.
Step 2: After finishing the molding, a bearing and an oil seal (both not shown) are press-fitted into each of the retaining portions
32
. The throttle shaft
13
is inserted into the through-holes
21
a
and
32
a.
Then, the throttle valve
14
is fixed to the throttle shaft
13
by means of the screws
15
. Then, both the inlet pipe
35
and the outlet pipe
36
are fixedly inserted into the holes
33
and
34
of the outer cylindrical housing
30
.
Step 3: The annular opening
40
a
of the hot water conduit
40
is sealed by the gasket
50
. The throttle body
10
is fixedly connected to the inlet side of the surge tank
100
while holding the gasket
50
interposed between the throttle body
10
and the surge tank
100
. It is however possible to replace the elastic gasket
50
by a resin elastomer plate or a comparable sealing member which is thermal meltable or bondable by using an adhesive to seal the annular opening
40
a
of the hot water conduit
40
. In this case, after sealing the annular opening
40
a
of the hot water conduit
40
by the resin elastomer plate or the comparable sealing member, the throttle body
10
is fixedly connected to the inlet side of the surge tank
100
. Furthermore, when an appropriate sealing member is equipped beforehand at the inlet side of the surge tank
100
, it is possible to directly engage the throttle body
10
with the inlet side of the surge tank
100
.
Next, an operation of the throttle body
10
manufactured through the above steps 1 to 3 will be explained.
When an accelerator pedal (not shown) of an engine (not shown) is depressed, a cable (not shown) connected at one end to this accelerator shifts by an amount proportional to a depression amount of the accelerator pedal. The throttle shaft
13
, connected to the other end of the cable, rotates by an amount corresponding to the shift amount of the cable. The throttle valve
14
rotates correspondingly with the same rotational angle as that of the throttle shaft
13
. Intake air corresponding to the opening degree of the throttle valve
14
flows in the intake passage
12
and is introduced into a cylinder of the engine due to pumping function of a piston. Cooling water circulates in the cooling water passage connecting the radiator and the engine to cool down the engine.
After finishing the warming-up operation of the engine, part of the hot water circulating in this cooling water passage flows into the hot water conduit
40
of the throttle body
10
via the inlet pipe
35
. The hot water filled in the hot water conduit
40
carries heat which is transferred via the cylindrical portion
21
of the inner cylindrical housing
20
to the entire vicinity or surrounding of the throttle valve
14
. The hot water then exits from the hot water conduit
40
and returns via the output pipe
36
to the cooling water passage. Thus, even when the throttle valve
14
has frozen in a low-temperature environment, the throttle valve
14
can be surely released from the icing condition. The throttle apparatus can operate properly.
As described above, the first embodiment of the present invention forms the hot water conduit
40
between the cylindrical portion
21
of the inner cylindrical housing
20
and the cylindrical portion
31
of the outer cylindrical housing
30
. The gasket
50
seals the annular opening
40
a
of the hot water conduit
40
facing to the surge tank
100
. Therefore, even when the inner cylindrical housing
20
and the outer cylindrical housing
30
are made of a resin material, it becomes possible to transfer heat of the hot water to the entire vicinity or surrounding of the throttle valve
14
by supplying hot water into the hot water conduit
40
from the engine cooling water passage. Accordingly, the first embodiment of the present invention provides a simplified arrangement capable of effectively avoiding the icing phenomenon of the throttle apparatus.
Furthermore, the first embodiment of the present invention integrally forms the inner cylindrical housing
20
and the outer cylindrical housing
30
. This is advantageous in that the assembling steps of the throttle body
10
can be simplified compared with a manufacturing method of separately forming the inner cylindrical housing
20
and the outer cylindrical housing
30
. Thus, the first embodiment of the present invention can reduce the manufacturing cost correspondingly.
Furthermore, the first embodiment of the present invention is based on the molding which uses extractable dies for forming the inner cylindrical housing
20
and the outer cylindrical housing
30
so as to leave the hot water conduit
40
therebetween. This is advantageous in that no cutting operation is required for forming the hot water conduit
40
. Thus, the first embodiment of the present invention provides a throttle body arrangement capable of reducing manufacturing steps and easy to manufacture, thereby further reducing the manufacturing cost.
Second Embodiment
FIG. 3
shows a throttle body arrangement according to a second embodiment of the present invention. The throttle body of the second embodiment is characterized in that the hot water conduit
40
of the first embodiment shown in
FIG. 1B
has another annular opening formed at the opposed axial end of the throttle body. The same components as those disclosed in the first embodiment are denoted by the same reference numerals and will not be explained in this embodiment.
A throttle body
110
shown in
FIG. 3
is installed between an inlet of a surge tank
100
constituting part of the engine intake system and an outlet of an air cleaner
200
.
The throttle body
110
is formed into a coaxial double pipe structure with an inner cylindrical housing
20
serving as an inner cylinder. An outer cylindrical housing
130
serves as an outer cylinder disposed outside the inner cylindrical housing
20
. A hot water conduit
60
serves as a heating medium passage formed between the inner cylindrical housing
20
and the outer cylindrical housing
130
. Holes
133
and
134
communicate with the hot water conduit
60
. And, gaskets
50
and
70
serve as first and second seal members closing both of axial end sides of the hot water conduit
60
.
The inner cylindrical housing
20
and the outer cylindrical housing
130
are integrally formed by resin molding which uses shaping dies and are mutually connected at substantially the center thereof in the axial direction.
The outer cylindrical housing
130
, integrally formed with the inner cylindrical housing
20
and disposed outside the inner cylindrical housing
20
, comprises a cylindrical portion
131
. The cylindrical portion
131
is connected to the cylindrical portion
21
of the inner cylindrical housing
20
via a joint portion
122
. Two holes
133
and
134
are through-holes extending across the cylindrical wall of the cylindrical portion
131
. An inlet pipe
35
is fixedly inserted into the hole
133
and an outlet pipe
36
is fixedly inserted into the hole
134
so that both of the inlet and outlet pipes
35
and
36
extend in the direction normal to the throttle shaft
13
. The hot water conduit
60
communicates with an external device via these inlet and outlet pipes
35
and
36
.
The hot water conduit
60
is formed between the cylindrical portion
21
of the inner cylindrical housing
20
and the cylindrical portion
131
of the outer cylindrical housing
130
through a molding process using extractable dies. As shown in
FIG. 4
, when seen from the axial direction of the throttle body
110
, the hot water conduit
60
has a C-shaped cross section. The hot water conduit
60
has an annular opening
60
a
at one axial end side of the throttle body
110
so as to face an axial end side of the surge tank
100
. The hot water conduit
60
is continuous with the hole
134
formed on the cylindrical wall of the cylindrical portion
131
. Furthermore, the hot water conduit
60
has another annular opening
60
b
at the other axial end side so as to face an axial end side of the air cleaner
200
. The hot water conduit
60
is continuous with the hole
133
extending across the cylindrical wall of the cylindrical portion
131
. Both of the annular openings
60
a
and
60
b
of the hot water conduit
60
opened at the axial end sides of the throttle body
110
are sealed by gaskets
50
and
70
made of an elastic member such as rubber.
Next, a manufacturing method for the throttle body
110
will be explained.
The inner cylindrical housing
20
and the outer cylindrical housing
130
are integrally manufactured by resin molding which uses extractable dies so as to leave the hot water conduit
60
whose outline is roughly shown in FIG.
4
. The hot water conduit
60
has one annular opening
60
a
to be connected to the axial end side of the surge tank
100
and the other annular opening
60
b
to be connected to the axial end side of the air cleaner
200
as well as the holes
133
and
134
opened at the cylindrical wall of the cylindrical portion
131
. After finishing the molding, the throttle valve
14
is fixed to the throttle shaft
13
. Then, both the inlet pipe
35
and the outlet pipe
36
are fixedly inserted into the holes
133
and
134
of the outer cylindrical housing
130
.
Next, the one annular opening
60
a
of the hot water conduit
60
is sealed by the gasket
50
. The throttle body
110
is fixedly connected to the inlet side of the surge tank
100
while holding the gasket
50
interposed between the throttle body
110
and the surge tank
100
. Similarly, the other annular opening
60
b
of the hot water conduit
60
is sealed by the gasket
70
. The throttle body
110
is fixedly connected to the outlet side of the air cleaner
200
while holding the gasket
70
interposed between the throttle body
110
and the air cleaner
200
. It is however possible to replace the elastic gaskets
50
and
70
by resin elastomer plates or comparable sealing members which are thermal meltable or bondable by using an adhesive to seal the annular openings
60
a
and
60
b
of the hot water conduit
60
. In this case, after sealing both of the annular openings
60
a
and
60
b
of the hot water conduit
60
by the resin elastomer plates or the comparable sealing members, the throttle body
110
is fixedly connected to the inlet side of the surge tank
100
and to the outlet side of the air cleaner
200
. Furthermore, when an appropriate sealing member is equipped beforehand at the inlet side of the surge tank
100
, it is possible to directly engage the throttle body
110
with the inlet side of the surge tank
100
. Similarly, when an appropriate sealing member is equipped beforehand at the outlet side of the air cleaner
200
, it is possible to directly engage the throttle body
110
with the outlet side of the air cleaner
200
.
According to the throttle body
110
of the second embodiment, part of the hot water circulating in the cooling water passage connecting the engine and the radiator flows into the hot water conduit
60
via the inlet pipe
35
. The hot water filled in the hot water conduit
60
carries heat which is transferred via the cylindrical portion
21
of the inner cylindrical housing
20
to the entire vicinity or surrounding of the throttle valve
14
. The hot water then exits from the hot water conduit
60
and returns via the output pipe
36
to the cooling water passage. With this arrangement, it becomes possible to surely release the throttle valve
14
from the icing condition.
As described above, the second embodiment of the present invention forms the hot water conduit
60
between the cylindrical portion
21
of the inner cylindrical housing
20
and the cylindrical portion
131
of the outer cylindrical housing
130
. The gaskets
50
and
70
seal the annular openings
60
a
and
60
b
of the hot water conduit
60
facing to the surge tank
100
and to the air cleaner
200
. Therefore, even when the inner cylindrical housing
20
and the outer cylindrical housing
130
are made of a resin material, it becomes possible to transfer heat of the hot water to the entire vicinity or surrounding of the throttle valve
14
by supplying hot water into the hot water conduit
60
from the engine cooling water passage. Accordingly, the second embodiment of the present invention provides a simplified arrangement capable of effectively avoiding the icing phenomenon of the throttle apparatus.
Furthermore, the second embodiment of the present invention integrally forms the inner cylindrical housing
20
and the outer cylindrical housing
130
. This is advantageous in that the assembling steps of the throttle body
110
can be simplified compared with a manufacturing method of separately forming the inner cylindrical housing
20
and the outer cylindrical housing
130
. Thus, the second embodiment of the present invention can reduce the manufacturing cost correspondingly.
Furthermore, the second embodiment of the present invention is based on the molding using extractable dies for forming the inner cylindrical housing
20
and the outer cylindrical housing
130
so as to leave the hot water conduit
60
therebetween.
This is advantageous in that no cutting operation is required for forming the hot water conduit
60
. Thus, the second embodiment of the present invention provides a throttle body arrangement capable of reducing manufacturing steps and easy to manufacture, thereby further reducing the manufacturing cost.
According to the above-described first and second embodiments of the present inventions, the inlet pipe
35
and the outlet pipe
36
are coupled into the holes
33
and
34
extending across the wall of the outer cylindrical housing
30
or the holes
133
and
134
extending across the wall of the outer cylindrical housing and
130
. However, the inlet and outlet pipes can be integrally formed on the outer cylindrical housing when the inner cylindrical housing and the outer cylindrical housing are molded.
Third Embodiment
FIG. 5
shows a throttle body arrangement according to a third embodiment of the present invention. The throttle body of the third embodiment is characterized in the inner and outer cylinders shown in
FIG. 1
are partly made of a metallic core member. The same components as those disclosed in the first embodiment are denoted by the same reference numerals and will not be explained in this embodiment.
The throttle body
310
is formed into a coaxial double pipe structure with a core member
320
and a housing
330
. The core member
320
is a metallic member, for example, made of an iron or aluminum member. The core member
320
chiefly consists of an inner cylindrical portion
321
and an outer cylindrical portion
322
. The inner cylindrical portion
321
and the outer cylindrical portion
322
are integrally connected via a joint portion
323
. The outer cylindrical portion
322
is disposed outside the inner cylindrical portion
321
. A predetermined clearance is maintained between the inner cylindrical portion
321
and the outer cylindrical portion
322
.
The clearance formed between the inner cylindrical portion
321
and the outer cylindrical portion
322
is a hot water conduit
360
serving as a heating medium passage. The inner cylindrical portion
321
has an axially extending inside space which defines an intake passage
12
. A throttle shaft
13
is disposed in the intake passage
12
. A throttle valve
14
is fixed to the throttle shaft
13
by means of screws
15
.
The housing
330
, made of a resin, surrounds the outer cylindrical portion
322
of the core member
320
. Thus, the housing
330
accommodates the core member
320
. The throttle body
310
comprises two through-holes
331
and
332
extending across the cylindrical wall of the housing
330
and the outer cylindrical portion
322
. An inlet pipe
333
is fixedly inserted into the hole
331
and an outlet pipe
334
is fixedly inserted into the hole
332
so that both of the inlet and outlet pipes
333
and
334
extend in the direction normal to the throttle shaft
13
. The hot water conduit
360
communicates with an external device via these inlet and outlet pipes
333
and
334
.
The hot water conduit
360
is formed between the inner cylindrical portion
321
of the core member
320
and the outer cylindrical portion
322
through a molding process using extractable dies. The hot water conduit
360
has an annular opening
360
a
at one axial end side of the throttle body
310
so as to face an axial end side of the surge tank
100
shown in FIG.
2
. The hot water conduit
360
is continuous with the holes
331
and
332
extending across the walls of the outer cylindrical portion
322
and the housing
330
. The annular opening
360
a
of the hot water conduit
360
opened at the axial end side of the throttle body
310
is sealed by a metallic gasket
350
comprising an elastic member such as rubber.
Next, a manufacturing method for the throttle body
310
will be explained.
The inner cylindrical portion
321
and the outer cylindrical portion
322
of the core member
320
are integrally manufactured by molding which uses extractable dies so as to leave the hot water conduit
360
having a C-shaped cross section between the inner cylindrical portion
321
and the outer cylindrical portion
322
as well as the holes
331
and
332
extending across the wall of the outer cylindrical portion
322
. The molded core member
320
is assembled with the housing
330
which is formed by a resin beforehand. Thus, the housing
330
accommodates the core member
320
.
The throttle shaft
13
is inserted into and supported inside the inner cylindrical portion
321
. The throttle valve
14
is fixed to the throttle shaft
13
. Then, both the inlet pipe
333
and the outlet pipe
334
are fixedly inserted into the holes
331
and
332
of the outer cylindrical portion
322
and the housing
330
.
Next, the annular opening
360
a
of the hot water conduit
360
is sealed by the gasket
350
. The throttle body
310
is fixedly connected to the inlet side of the surge tank
100
while holding the gasket
350
interposed between the throttle body
310
and the surge tank
100
.
According to the above-described throttle body
310
, part of the hot water circulating in the cooling water passage connecting the engine and the radiator flows into the hot water conduit
360
of the throttle body
310
via the inlet pipe
333
. The hot water filled in the hot water conduit
360
carries heat which is transferred via the inner cylindrical portion
321
of the core member
320
to the entire vicinity or surrounding of the throttle valve
14
. The hot water then exits from the hot water conduit
360
and returns via the output pipe
334
to the cooling water passage. Thus, it becomes possible to effectively release the throttle apparatus from the icing condition.
As described above, the third embodiment of the present invention forms the hot water conduit
360
between the inner cylindrical portion
321
and the outer cylindrical housing
322
of the metallic core member
320
. The gasket
350
seals the annular opening
360
a
of the hot water conduit
360
facing to the surge tank
100
. Therefore, it becomes possible to transfer heat of the hot water to the entire vicinity or surrounding of the throttle valve
14
via the metallic core member
320
having excellent heat-transfer properties by supplying hot water into the hot water conduit
360
from the engine cooling water passage. Accordingly, the third embodiment of the present invention provides a simplified arrangement capable of effectively avoiding the icing phenomenon of the throttle apparatus.
Furthermore, the third embodiment of the present invention proposes an arrangement accommodating the core member
320
in the housing
330
. This is advantageous in that the assembling steps of the throttle body
310
can be simplified and the manufacturing cost can be reduced correspondingly.
Furthermore, the third embodiment of the present invention is based on the molding using extractable dies for forming the inner cylindrical portion
321
and the outer cylindrical portion
322
of the core member
320
so as to leave the hot water conduit
360
therebetween. This is advantageous in that no cutting operation is required for forming the hot water conduit
360
. Thus, the third embodiment of the present invention provides a throttle body arrangement capable of reducing manufacturing steps and easy to manufacture, thereby further reducing the manufacturing cost.
Fourth Embodiment
FIG. 7
shows a throttle apparatus in accordance with a fourth embodiment of the present invention. A throttle opening degree of a throttle apparatus
410
is electronically controlled based on engine operating conditions, such as accelerator opening degree, engine rotational speed, engine load, cooling water temperature or the like. A main body
411
has an intake passage
411
a
formed therein. The throttle apparatus
410
adjusts an intake air amount flowing in this intake passage
411
a.
The main body
411
is an integrally formed resinous or resin-made product.
FIG. 7
shows a fully closed condition of the throttle apparatus
410
.
A metallic annular member
420
is attached to an inside wall of the main body
411
defining the intake passage
411
a
by insert molding. The main body
411
and the annular member
420
cooperatively constitute a throttle body. A pair of bearings
415
and
416
, provided in the main body
411
, are radially opposed across the intake passage
411
a.
A throttle shaft
412
has axial ends supported by the bearings
415
and
416
. Thus, the throttle shaft
412
is rotatable supported by the main body
411
via the bearings
415
and
416
. A valve member
413
is configured into a disk shape and is securely fixed to the throttle shaft
412
by means of screws
414
. Thus, the throttle shaft
412
and the valve member
413
integrally rotate.
The annular member
420
is attached on the inner wall of the intake passage
411
a
in such a manner that the annular member
420
just surrounds the outer periphery of the valve member
13
in the fully closed condition of the throttle apparatus
410
shown in FIG.
7
. The annular member
420
has a protruding portion
421
protruding in a radially outward direction from the main body
411
and exposed to an outside of the main body
411
. The protruding portion
421
has a fluid passage
422
extending throughout the protruding portion
421
. An inlet pipe
425
is connected to a fluid inlet
422
a
of the fluid passage
422
. An outlet pipe
426
is connected to a fluid outlet
422
b
of the fluid passage
422
. Hot water is introduced from the inlet pipe
425
into the fluid passage
422
and is discharged from the outlet pipe
426
.
A throttle gear
430
is formed into a semicircular plate and is securely fixed to the throttle shaft
412
by means of a bolt
417
. An engaging member
435
is a circular member. The engaging member
435
is coupled with the throttle gear
430
at a side opposing to the throttle gear
430
and rotates together with the throttle gear
430
. A spring
436
has one end fixed to the main body
411
and the other end fixed to the engaging member
435
. The spring
436
resiliently urges the throttle gear
430
and the engaging member
435
to close the valve member
413
. The engaging member
435
is stopped by a full-close stopper (not shown) provided in the main body
411
when the valve member
413
is fully closed. Thus, the fullclose stopper restricts the rotation of the valve member
413
in the closing direction. The position of the full-close stopper agrees with a fully closed position in terms of the throttle opening degree. An intermediate gear
438
includes a small-diameter teethed portion
438
a
and a large-diameter teethed portion
438
b.
The small-diameter teethed portion
438
a
meshes with a teethed portion
430
a
of the throttle gear
430
. The large-diameter teethed portion
438
b
meshes with a teethed portion
451
a
of a motor gear
451
of a motor
450
.
The motor
450
, serving as a driving means, is for example a DC motor which is installed on the main body
411
. When the motor
450
rotates, rotation of the motor
450
is transmitted to the throttle shaft
412
and the valve member
413
via the intermediate gear
438
and the throttle gear
430
. Thus, the throttle opening degree is adjustable in accordance with rotation of the motor
450
. A cover
455
covers all of the gears and the motor
450
.
A rotational angle sensor
460
is attached to the other side of the main body
411
opposed to the throttle gear
430
across the intake passage
411
a.
A sensor lever
461
is securely fixed to the throttle shaft
412
by means of a bolt
418
. The sensor lever
461
rotates together with the throttle shaft
412
. The rotational angle sensor
460
detects a throttle opening degree based on the rotation of the sensor lever
461
.
Although not shown, the throttle opening degree detected by the rotational angle sensor
460
is sent to an engine control apparatus (hereinafter, referred to as ECU). ECU controls a current value supplied to the motor
450
based on the engine operating conditions, such as engine rotational speed, engine load, accelerator opening degree, cooling water temperature or the like, as well as based on the detection signal of the rotational angle sensor
460
. The motor
450
controls the throttle opening degree in accordance with the current value determined by ECU. When the motor
450
is driven, its rotational force acts on the throttle gear
430
against the urging force of the spring
436
so that the valve member
413
rotates in the opening direction.
According to the fourth embodiment, the protruding portion
421
is integrally formed with the annular member
420
and the fluid passage
422
is formed in this protruding portion
421
. Hot water is supplied into the fluid passage
422
. Thus, the fourth embodiment provides an arrangement capable of effectively heating the annular member
420
with smaller number of parts. Furthermore, hot water flowing in the fluid passage
422
of the protruding portion
421
can directly heat the annular member
420
. Thus, the heat of hot water can be effectively transferred to the annular member
420
. Hence, the fourth embodiment surely prevents the icing phenomenon of the throttle apparatus
410
.
Furthermore, the fluid inlet
422
a
and the fluid outlet
422
b
of the fluid passage
422
are opened on the protruding portion
421
serving as the outer wall of the annular member
420
exposed to the outside of the main body
411
. Thus, no hot water flows in a gap or clearance between the main body
411
and the annular member
420
. In other words, the fourth embodiment surely prevents hot water from leaking through the gap or clearance between the main body
411
and the annular member
420
.
According to the fourth embodiment, the protruding portion
421
is formed on the integrally formed annular member
420
. However, it is also possible to connect a separately provided protruding portion to an annular member surrounding the valve member
413
by welding. The fluid passage
422
can be formed so as to extend inside the annular member
420
. The inlet pipe
425
and the outlet pipe
426
can be integrally formed.
Fifth Embodiment
FIG. 8
shows a fifth embodiment of the present invention. The same components as those disclosed in the fourth embodiment are denoted by the same reference numerals.
A metallic annular member
470
is insert molded in a main body
411
so as to surround the outer periphery of a valve member
413
. A through-hole
411
b
is opened on the main body
411
so that an outer wall of the annular member
470
is partly exposed to the outside of the main body
411
. A cover member
475
comprises a plate portion
476
and a frame portion
477
. The frame portion
477
serves as a passage member which protrudes in a radially inward direction through the through-hole
411
b
toward the outer wall of the annular member
470
. The main body
411
, the annular member
470
, and the cover member
475
cooperatively constitute a throttle body. The frame portion
477
is configured into a closed rectangular shape. A rubber sealing member
478
seals the gap or clearance between the frame portion
477
and the annular member
470
. Thus, the cover member
475
and the annular member
470
cooperatively define a fluid passage
480
. A fluid inlet
480
a
and a fluid outlet
480
b
of the fluid passage
480
extend across the plate portion
476
and are respectively opened at the position spaced from the main body
411
.
An inlet pipe
425
is connected to the fluid inlet
480
a
of the fluid passage
480
. An outlet pipe
426
is connected to the fluid outlet
480
b
of the fluid passage
480
. Hot water is introduced from the inlet pipe
425
into the fluid passage
480
and is discharged from the outlet pipe
426
.
The sealing member
478
seals the gap or clearance between the annular member
470
and the frame portion
477
of the cover member
475
. As hot water is supplied into the fluid passage
480
defined by the annular member
470
and the cover member
475
, the hot water directly heats the annular member
470
. Accordingly, heat of the hot water is effectively transferred to the annular member
470
. Furthermore, as the fluid inlet
480
a
and the fluid outlet
480
b
of the fluid passage
480
are opened at the position spaced from the main body
411
, no hot water flows in the gap or clearance between the main body
411
and the annular member
470
. In other words, the fifth embodiment surely prevents hot water from leaking through the gap or clearance between the main body
411
and the annular member
470
.
Sixth Embodiment
FIG. 9
shows a sixth embodiment of the present invention. Like the fifth embodiment, the same components as those disclosed in the fourth embodiment are denoted by the same reference numerals.
A metallic annular member
490
is insert molded in a main body
411
so as to surround the outer periphery of a valve member
413
. The annular member
490
comprises an annular portion
491
and a frame portion
492
. The frame portion
492
serves as a passage member which protrudes in a radially outward direction through a through-hole
411
b.
The main body
411
, the annular member
490
, and a cover member
495
cooperatively constitute a throttle body. The frame portion
492
is configured into a closed rectangular shape. A sealing member
478
seals the gap or clearance between the frame portion
492
and the cover member
495
. Thus, the annular member
490
and the cover member
495
cooperatively define a fluid passage
480
. A fluid inlet
480
a
and a fluid outlet
480
b
of the fluid passage
480
extend across the cover member
495
and are respectively opened at the position spaced from the main body
411
.
An inlet pipe
425
is connected to the fluid inlet
480
a
of the fluid passage
480
. An outlet pipe
426
is connected to the fluid outlet
480
b
of the fluid passage
480
. Hot water is introduced from the inlet pipe
425
into the fluid passage
480
and is discharged from the outlet pipe
426
.
The sealing member
478
seals the gap or clearance between the frame portion
492
of the annular member
490
and the cover member
495
. As hot water is supplied into the fluid passage
480
defined by the annular member
490
and the cover member
495
, the hot water directly heats the annular member
490
. Accordingly, heat of the hot water is effectively transferred to the annular member
490
. Furthermore, as the fluid inlet
480
a
and the fluid outlet
480
b
of the fluid passage
480
are opened at the position spaced from the main body
411
, no hot water flows in the gap or clearance between the main body
411
and the annular member
490
. In other words, the sixth embodiment surely prevents hot water from leaking through the gap or clearance between the main body
411
and the annular member
490
.
According to the above-described fourth to sixth embodiments of the present invention, the annular member is made of a metallic material. However, it is possible to form the annular member by a resinous material containing metallic powers so that the resultant annular member has a heat conductivity higher than that of the resinous main body
411
. Furthermore, fluid supplied into the fluid passage is not limited to hot water. For example, steam or comparable gaseous thermal energy can be used for heating the annular member.
According to the above fourth to sixth embodiments of the present invention, the valve member
413
is driven by a driving force of the motor
450
. It is however possible to drive the valve member
413
by an accelerator wire.
The present embodiments as described are therefore intended to be only illustrative and not restrictive, since the scope of the invention is defined by the appended claims rather than by the description preceding them. All changes that fall within the metes and bounds of the claims, or equivalents of such metes and bounds, are therefore intended to be embraced by the claims.
Claims
- 1. A throttle body for an internal combustion engine which adjusts an air amount flowing in an air passage formed therein, comprising:an inner cylinder having an inside space serving as said air passage therein; a valve member provided in said inside space of said inner cylinder to control an opening degree of said air passage; an outer cylinder formed integrally with said inner cylinder and disposed outside said inner cylinder; a heating medium passage disposed between said inner cylinder and said outer cylinder and having an annular opening at one axial end side of said throttle body; holes extending across a wall of said outer cylinder and communicating with said heating medium passage; and a sealing member for sealing said annular opening of said heating medium passage.
- 2. A throttle body for an internal combustion engine which adjusts an air amount flowing in an air passage formed therein, comprising:an inner cylinder having an inside space serving as said air passage therein; a valve member provided in said inside space of said inner cylinder to control an opening degree of said air passage; an outer cylinder formed integrally with said inner cylinder and disposed outside said inner cylinder; a heating medium passage disposed between said inner cylinder and said outer cylinder and having a first annular opening at one axial end side of said throttle body and a second annular opening at the other axial end side of said throttle body; holes extending across a wall of said outer cylinder and communicating with said heating medium passage; a first sealing member for sealing said first annular opening of said heating medium passage at said one axial end side of said throttle body; and a second sealing member for sealing said second annular opening of said heating medium passage at said other axial end side of said throttle body.
- 3. A throttle body for an internal combustion engine which adjusts an air amount flowing in an air passage formed therein, comprising:a metallic core member having an inner cylindrical portion having an inside space serving as said air passage and an outer cylindrical portion formed integrally with said inner cylindrical portion and disposed outside said inner cylinder; a valve member provided in said inside space of said inner cylindrical portion to control an opening degree of said air passage; a resinous housing accommodating said metallic core member; a heating medium passage disposed between said inner cylindrical portion and said outer cylindrical portion and having an annular opening at one axial end side of said throttle body; holes extending across walls of said outer cylindrical portion and said housing so as to communicate with said heating medium passage; and a sealing member for sealing said annular opening of said heating medium passage.
- 4. The throttle body for an internal combustion engine in accordance with claim 1, wherein hot water of a cooling water passage of said engine flows into said heating medium passage.
- 5. A method for manufacturing a throttle body for an internal combustion engine which adjusts an air amount flowing in an air passage formed therein, comprising:a step of integrally forming an inner cylinder and an outer cylinder, said outer cylinder being disposed outside said inner cylinder so as to leave a heating medium passage between said inner cylinder and said outer cylinder, said heating medium passage having an annular opening at one axial end side of said throttle body, and further forming holes extending across a wall of said outer cylinder and communicating with said heating medium passage; and a step of installing a valve member in an inside space of said inner cylinder and then sealing said annular opening of said heating medium passage by a sealing member at said one axial end side of said throttle body.
- 6. A method for manufacturing a throttle body for an internal combustion engine which adjusts an air amount flowing in an air passage formed therein, comprising:a step of integrally forming an inner cylinder and an outer cylinder, said outer cylinder being disposed outside said inner cylinder so as to leave a heating medium passage between said inner cylinder and said outer cylinder, said heating medium passage having a first annular opening at one axial end side of said throttle body and a second annular opening at the other axial end side of said throttle body, and further forming holes extending across a wall of said outer cylinder and communicating with said heating medium passage; and a step of installing a valve member in an inside space of said inner cylinder and then sealing said first annular opening of said heating medium passage by a first sealing member at said one axial end side of said throttle body and also sealing said second annular opening of said heating medium passage by a second sealing member at said other axial end side of said throttle body.
- 7. A method for manufacturing a throttle body for an internal combustion engine which adjusts an air amount flowing in an air passage formed therein, comprising:a step of forming a core member having an inner cylindrical portion and an outer cylindrical portion, said outer cylindrical portion being integral with said inner cylindrical portion and disposed outside said inner cylinder so as to leave a heating medium passage between said inner cylindrical portion and said outer cylindrical portion, said heating medium passage having an annular opening at one axial end side of said throttle body; a step of assembling said core member with a resinous housing capable of accommodating said core member; a step of forming holes extending across walls of said outer cylindrical portion and said housing so as to communicate with said heating medium passage; and a step of installing a valve member in an inside space of said inner cylindrical portion and then sealing said annular opening of said heating medium passage by a sealing member at said one axial end side of said throttle body.
- 8. The method for manufacturing a throttle body for an internal combustion engine in accordance with claim 5, wherein hot water of a cooling water passage of said engine flows into said heating medium passage.
- 9. A throttle body comprising:a resinous main body having an intake passage therein; and an annular member having a heat conductivity higher than that of said main body and attached to an inside wall of said main body defining said intake passage, wherein said annular member has a fluid passage entirely extending in said annular member, and a fluid inlet and a fluid outlet of said fluid passage are opened on an outer wall of said annular member exposed to an outside of said main body.
- 10. A throttle body comprising:a resinous main body having an intake passage therein; an annular member having a heat conductivity higher than that of said main body and attached to an inside wall of said main body defining said intake passage; wherein a cover member is disposed outside said annular member so as to form a fluid passage interposed between said cover member and an outer wall of said annular member; a sealing member seals a clearance between said cover member and said outer wall of said annular member; and a fluid inlet and a fluid outlet of said fluid passage are opened at a portion spaced from said main body.
- 11. The throttle body in accordance with claim 10, whereinsaid annular member comprises a passage member protruding in a radially outward direction to form said fluid passage together with said cover member, and said sealing member seals a clearance between said passage member and said cover member.
- 12. A throttle apparatus in accordance with claim 10, whereinsaid cover member comprises a passage member protruding toward said annular member to form said fluid passage together with said annular member, and said sealing member seals a clearance between said annular member and said passage member.
Priority Claims (3)
Number |
Date |
Country |
Kind |
2000-37954 |
Feb 2000 |
JP |
|
2000-90651 |
Mar 2000 |
JP |
|
2000-333043 |
Oct 2000 |
JP |
|
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Name |
Date |
Kind |
3942495 |
Kobayashi et al. |
Mar 1976 |
A |
5704335 |
Akutagawa et al. |
Jan 1998 |
A |
5819712 |
Cox |
Oct 1998 |
A |
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Jun 1981 |
GB |
56-96142 |
Aug 1981 |
JP |
61-73056 |
May 1986 |
JP |
2-91431 |
Mar 1990 |
JP |
3-78537 |
Apr 1991 |
JP |
4-119352 |
Oct 1992 |
JP |
8-135506 |
May 1996 |
JP |