1. Field of the Invention
This invention relates to a centerless grinding method and centerless grinding apparatus. More particularly, the present invention relates to a new form of grinding technology created by combining the through-feed and in-feed schemes that are widely implemented in centerless technology.
2. Description of the Related Art
Centerless grinding is roughly categorized into in-feed grinding and through-feed grinding. Also implemented, to a small extent, are stationary grinding and tangential feed grinding.
Work being machined 3 is supported by a blade 1 and a regulating wheel 2 that is a revolving grinding wheel. A grinding wheel 4 that is a revolving grinding wheel makes contact with, and grinds, the work being machined 3 while revolving in the direction of the circular arc arrow R1.
The work being machined 3 is turned in the direction of the circular arc arrow L by the grinding force. The regulating wheel 2 is braked by friction forces while revolving in the direction of the circular arc arrow R2 at a slower circumferential speed than the grinding wheel 4, and controls the speed of revolution of the work being machined 3.
When in-feed grinding is performed, the work being machined 3 is loaded from above in the figure to the position diagrammed and, when the grinding is finished, is unloaded in the upward direction in the figure.
As the outer circumferential surface of the work being machined 3 is subjected to centerless grinding (that being in-feed centerless grinding in this case), the radial dimension of that work being machined 3 will be diminished, whereupon cutting feeding that accords with that dimension is necessary.
However, when cutting, the positional relationship between the regulating wheel 2 and the blade 1 must be held constant, wherefore an upper slide 6 whereon a regulating wheel base 5 and the blade 1 are mounted is fed in the direction of the arrow c in the figure.
As will be understood from
Fundamentally, in the in-feed grinding diagrammed in
In the through-feed grinding diagrammed in
By the action of the feed angle, a propulsion component is generated against the work being machined 3 in the direction of the arrow a′ (being generated as a component of force in the a axis direction of the friction braking force). For that reason, the work being machined 3 is through-fed in the direction of the angle a′ along the upper edge of the blade 1.
There are advantages and disadvantages in both in-feed grinding and through-feed grinding, respectively. Therefore, in centerless grinding technology, either in-feed or through-feed is selected after considering various work conditions such as the shape of the work being machined and the finishing precision needed.
The through-feed scheme is very convenient because the work being machined is automatically fed. Therewith, although a feed is necessary to compensate for the wear on the grinding wheel caused by long operating hours, no cutting feed is required for finishing the work being machined to the prescribed dimensions.
With the through-feed scheme of grinding, however, it is fundamentally only possible to grind a single cylindrical surface. Technology has been proposed (Japanese Utility Model Publication No. S45-16870/1970), as improved through-feed grinding, wherewith through-feed grinding is performed on a conical surface the apex angle thereof becomes smaller as a cylindrical surface is approached (called a weak conical surface). However, even with this improved through-feed grinding technology, it is only possible to grind a single weak conical surface, and end surfaces, conical surfaces, and step surfaces and the like cannot be ground.
In particular, in through-feed grinding technology, there may be a small-diameter portion that is recessed from the cylindrical surface or a weak conical surface that is the surface being machined, but there may not be any large-diameter portions that protrude from the cylindrical surface or weak conical surface.
In the prior art, the method for machining a β-alumina tube molding disclosed in Japanese Patent Application Laid-Open No. H4-283061/1992 (published) is an example of technology that makes joint use of the in-feed grinding and through-feed grinding described in the foregoing.
With the invention in that prior art, on cylindrical work being machined having portions of different thickness at one end thereof, in-feed grinding is performed in the first half of the process and through-feed grinding is performed in the latter half of the process.
Also, with through-feed grinding, the surface being machined is machined while moving in the axial direction relative to the grinding wheel and regulating wheel, wherefore grinding is done from the leading end of the work being machined. For that reason, the grinding removal amount per single revolution of the work being machined is small, the grinding resistance becomes less, and high-precision machining in a short time is possible.
With in-feed grinding, on the other hand, the entirety of the surface being machined is machined simultaneously, wherefore the grinding removal amount per single revolution of the work being machined is great, and there is a limit to how high efficiency can be raised.
A simple cylinder as diagrammed in
Even when there are portions of small diameter other than the surfaces being machined (indicated by the surface roughness symbols), as diagrammed in
When there is a portion of large diameter other than the surfaces being machined, as diagrammed in
And, when there is a strong conical surface that is a surface being machined (indicated by the surface roughness symbols), as diagrammed in
Thus the cases where through-feed grinding can be applied are rather limited. Work being machined wherewith through-feed grinding is impossible is subjected to in-feed grinding.
An object of the present invention, which was devised in view of the circumstances described in the foregoing, is to provide technology that targets work being machined of such shape that conventional through-feed grinding technology cannot be applied, wherewith, after performing through-feed grinding only on cylindrical surfaces or weak conical surfaces closely approximating cylindrical surfaces, the next process step is automatically transitioned to, and an end surface, strong conical surface having a large apex angle, or step surface can be ground in a manner closely approximating in-feed grinding.
Below is given a rough description of the basic principles of the present invention, which was created to achieve the object stated above, making reference to
Specifically, in order to improve centerless grinding technology, and make it possible to grind work not suited to conventional through-feed centerless grinding in one process step,
a feed angle is imparted to the regulating wheel 2 (which feed angle does not appear in the plan, but the end surface of that regulating wheel appears to be elliptical due to the feed angle), a cylindrical surface 10a and a conical surface 10b are formed on a grinding wheel 10, and through-feed grinding is performed in the first half of the process step while through-feeding the work being machined 9 as indicated by the arrow d. As soon as the work being machined 9 makes contact with the conical surface 10b, through-feed grinding is ended, the conical surface of the work being machined 9 is ground in a condition closely approximating in-feed grinding, and, together with this grinding of the conical surface of the work being machined 9, the cylindrical surface of that work being machined 9 is subjected to finishing grinding. Centerless grinding of a scheme like this, where in-feed grinding is automatically transitioned to after performing through-feed grinding initially, is called through-in grinding.
It is possible, based on the through-in grinding of the present invention described above, using a through-feed grinding scheme, first to machine the outer circumferential surface that becomes the holding reference, with high precision, in a short time, and then, while holding that machined surface as a reference, using an in-feed grinding scheme to machine a conical surface or end surface, with high precision, in a short time.
The grinding wheel 10 has formed therein a cylindrical surface 10a and a conical surface 10b the small-diameter end whereof is continuous with that cylindrical surface 10a.
The regulating wheel 2 has a feed angle imparted thereto. The means for imparting the feed angle is a vertical swing plate (not shown) of a structure that causes a regulating wheel bearing frame (not shown) that supports the regulating wheel shaft (not shown) to revolve about a horizontal axis. Considering that vertical swing plate in abstraction, it is the same as or similar to the commonly known piece of equipment provided in ordinary through-feed centerless grinders, wherefore no description is given here of the details of the structure thereof.
A feed angle is imparted, causing the regulating wheel centerline of turning to turn about a horizontal axis, wherefore the end surface of the regulating wheel 2 is projected as an elliptical shape in the plan.
The work being machined 9 is fed in as indicated by the arrow d′ in the direction of the center axis thereof by conveyor means (not shown), and that work being machined 9 is mounted on the blade 1 and the regulating wheel 2, whereupon, thereafter, through-feed grinding begins as indicated by the arrow d, and the cylindrical surface of the work being machined 9 is subjected to through-feed grinding.
When the work being machined 9 makes contact with the conical surface 10b of the grinding wheel 10, the advance in the direction of the arrow d is stopped and through-feed grinding is stopped.
When the advance in the direction of the arrow d stops, the in-feed grinding condition ensues.
Pure in-feed grinding does not occur because the feed angle is imparted to the regulating wheel 2, but the conical surface of the work being machined 9 is subjected to centerless grinding in a condition closely approximating in-feed grinding and, during that time, the cylindrical surface of that work being machined 9 is subjected to finishing grinding while a propulsive force is being generated in the through-feed direction (arrow d). While in this quasi in-feed grinding condition, it is possible also to impart a cutting feed to the grinding wheel 10, but the desired surfaces being machined (cylindrical surface and conical surface) can be subjected to centerless grinding without imparting a cutting feed.
If a stopper 11 such as diagrammed is provided, it is possible to perform the transition from the through-feed grinding condition to the quasi in-feed grinding condition definitely, whereupon, in particular, the danger of overcutting the conical surface of the work being machined 9 is avoided.
When the quasi in-feed grinding has advanced to the desired shape and dimensions, if the regulating wheel 2 is retracted in the direction of the arrow e and separated away from the blade 1, while continuing to turn the grinding wheel 10 and the regulating wheel 2 without stopping the revolution thereof, the work being machined 9 will be pulled down by gravity and unloaded, whereupon new work being machined (not shown) can be loaded as indicated by the arrow d′ right after that, and work efficiency is improved.
What is different here from the embodiment described above (
In the grinding wheel 13 corresponding to such work being machined 12, a small-diameter portion 13a, a large-diameter portion 13b, and, between those two portions, a step surface 13c are formed.
The procedures of loading the work being machined 12 by conveyance means (not shown) as indicated by the arrow d′, subjecting the cylindrical surface thereof to through-feed grinding while through-feeding the work being machined 12 as indicated by the arrow d, butting the work being machined 12 against the step surface 13c of the grinding wheel and grinding the end surface of the work being machined, and causing the work being machined 12 to drop down by gravity and unloading it are similar to those in the embodiment aspect (
In this embodiment (
In the embodiment diagrammed in
The embodiment diagrammed in
The work being machined 9 in the embodiment diagrammed in
Providing as diagrammed in
When there is no need to grind the step surface 14f, it is only necessary to set the shape dimensions of the grinding wheel 10 in the width direction so that the grinding wheel 10 does not make contact with the step surface 14f, in a condition wherein the conical surface 14a of the work being machined 14 is being ground.
The embodiment in
Comparing the work being machined 14′ with the work being machined 14 diagrammed in
A. The work being machined 14 has the conical surface 14a that is a surface being machined.
B. The work being machined 14′ has an end surface 14g that is a surface being machined.
The grinding wheel 17 is a configurational component that is similar to the grinding wheel 13 in
This embodiment is an example of an improvement in the embodiment diagrammed in
Compared to
The work being machined 9 in
By weak conical body, in the present invention, is meant a member having a conical surface that at first glance resembles a cylinder, having an apex angle of 5 degrees or less. In
In order to make contrast with and distinguish from a weak conical surface, a conical surface having an apex angle of 20 degrees or greater is called a strong conical surface.
The grinding wheel 15 in
The operating procedures in the embodiment diagrammed in
A. The work being machined 12 that is diagrammed in
B. The work being machined 18 that is diagrammed in
The grinding wheel 19 in this embodiment (
a weak conical portion 19b having an apex angle equal to that of the weak conical surface 18a of the work being machined 18, and
a step surface 19c corresponding to the end surface 18b of the work being machined 18.
Based on this embodiment (FIG. 6), it is possible to perform centerless grinding on a weak conical surface that is a surface being machined and the end surface on the small-diameter end thereof in a single process step.
The arrow e indicated in FIG. 5 and
Number | Date | Country | Kind |
---|---|---|---|
2001-027643 | Feb 2001 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
1709818 | Binns | Apr 1929 | A |
1924593 | Binns | Aug 1933 | A |
4062150 | Masuda et al. | Dec 1977 | A |
4083151 | Jessup et al. | Apr 1978 | A |
Number | Date | Country |
---|---|---|
45-16870 | Jul 1970 | JP |
57-48460 | Mar 1982 | JP |
63-185557 | Aug 1988 | JP |
04-283061 | Oct 1992 | JP |
10-151550 | Jun 1998 | JP |
Number | Date | Country | |
---|---|---|---|
20020115391 A1 | Aug 2002 | US |