Drill stem testing (herein referred to as DST) is a common feature in the exploration for oil or gas. When analysed correctly, the test may be used for the calculation of permeability and reservoir pressure. In its traditional form, DST involves fining a valve and an expandable packer below the drill string which is then run into a borehole with the drill string empty. A packer is traditionally set to seal the borehole by applying compression to it via an extension which rests on the borehole base. A valve is opened by rotating the drill string so that fluid from the formation below the packer flows through the packer and the valve into the drill stem. After a flow period, the valve is closed by further rotation of the drill string. The pressure in the borehole may then build up. The downhole pressure is usually recorded by a memory gauge, or the like. Flow may be recorded at the surface or by a second memory gauge which records fluid level changes within the drill pipe.
In more advanced forms, DST can use a straddle packer arrangement to seal the borehole above and below a test zone. In this case, the packers used are usually inflatable units which are inflated by a downhole pump. This may be activated by drill string rotation or by electrical means. Some tools use a form of radio telemetry to transmit information to the surface concerning pressures measured during the test.
Some tools also exist which are specifically designed to undertake injection rather than production, as in DST. Some of these may be run on the end of a drill string and are normally inflated by pressurising the drill string before opening a valve to inject fluid into the formation. Some variants of these toots may be used in conjunction with wireline coring systems. In this case, the tool is generally lowered through the drill string to seat in place of the inner core barrel, but with packer(s) protruding through the end of the core barrel so as to seal against the borehole.
According to the principles and concepts of the invention, DST is permitted in combination with typical wireline coring equipment, particularly that developed by Boart Longyear, which incorporates a drill string through which an inner tube of the core barrel and latch body assembly arc retrieved. Various embodiments of the invention permit testing of a zone below a single packer and the base of the hole, or of a zone straddled between packets.
In either case, drilling of the test zone is completed and the inner tube and core is retrieved. The drill string is then raised so that the end of the core bit is located at a suitable distance above the test zone. The tool is then lowered on a wireline through the drill string to seat within the outer core barrel. The wireline may be that used to lower the inner tube, or it may be a separate cable. In the former case, the wireline has attached to it a communications cable and an inflation tube. In the latter case the wireline would normally be a geophysical cable incorporating conductors for communication with the tool. An inflation tube would still be run in either case.
The tool, according to one embodiment, comprises one or two packers which protrude below the core barrel, depending on whether a test is to be conducted between a single packer and the bottom of the hole, or to be conducted in a zone straddled between packers. Within the core barrel there is another packer which serves as a valve controlling the movement of fluid within the annulus between the tool and the outer core barrel. Also included in the assembly within the outer core barrel is a main valve to control fluid flow through the DST tool, pressure transducers and electronics to record and transmit to the surface information on pressures within the test zone, preferably a system to latch the tool into place within the outer core barrel, and a dump valve to deflate the packers into the drill string.
Once the tool is run into position and latched into the outer core barrel, a top seal is placed around the wireline, cable and inflation line. The drill string is then pressurised with a gas to drive the well bore fluid down around the tool and the valve packer and thence into the borehole. This causes the well bore fluid to rise in the annulus and be discharged at surface.
When the fluid level has been lowered to a level suitable for testing, the two or three packers are inflated to seal the test zone and to seal between the tool and the outer portion of the core barrel. The packer inflation can be achieved by the use of high pressure gas supplied to the packers, in which case deflation is achieved later by releasing the pressurised gas at the surface. Preferably, however, packer inflation is achieved by pumping a liquid through the inflation line. Using a liquid of roughly similar density to the drilling fluid permits a minimal pressure to be applied to the inflation tube at the surface. In the case of liquid being used for inflation, deflation may be partially achieved by permitting the inflation tube to discharge at the surface. This will not generally be adequate to ensure expeditious or complete packer deflation, and therefore in a preferred embodiment, a dump valve is incorporated into the downhole tool which opens the bottom of the inflation tube and permits the packers to deflate to the inside of the drill string. The dump valve is opened by pulling on the wireline which is generally left slack during a test.
Pulling on the wireline also serves to unlatch the latching mechanism which is used in the preferred embodiment of the invention to hold the tool in place in the core barrel. The latching mechanism is designed to match up with the latching system used to hold the inner barrel of the core barrel in place. The system may operate without a latching mechanism, but in the event of the packers becoming suddenly deflated, there is a risk that the tool will be ejected upwards through the core barrel.
After packer inflation has been achieved, the main valve between the test zone and the inside of the drill string is closed. In a preferred embodiment of the invention, the main valve is normally held into the closed position until it is deliberately opened. This may be achieved by the use of a spring, vacuum chamber or other such device within the tool.
The gas in the drill string is then released at surface to leave part of the drill string empty of liquid and the remainder filled with gas, usually at atmospheric pressure. After the test zone pressure has stabilised, the main valve is opened to permit fluid flow from the test zone to pass through it into the drill string.
In a preferred embodiment of the invention, the main valve is a device which is opened by raising the drill string, and is closed by the reverse action. The main valve is also preferably a device which produces zero volume change in the test zone on closure so as not to pressurise the formation. It should also be pressure balanced so that changes in test zone pressure do not tend to open or close the valve.
Following the flow period the main valve is closed, preferably by lowering the drill string, and a pressure build up period is permitted to take place. During this period the pressure in the test zone is permitted to approach the reservoir pressure.
The entire test process is commonly repeated with another flow and build up period. During the flow periods the liquid flow rate may be determined by examining the change in pressure head within the drill string, as measured by a pressure transducer. Any gas flow is detected by a gas flow meter at the surface. To determine the net gas flow from the geological formation being tested, the liquid volume which has entered the drill string is subtracted from the gas displaced from the drill string.
It is also possible to use the tool to inject material into the formation (normally using liquid). In this case, the drill string is filled with fluid to be injected and the main valve is opened to permit injection. If the injection process is being used to determine formation properties, then following the injection period the main valve would be shut in and the tool left in place while the test zone pressures are permitted to stabilise.
At the end of the stabilisation period, either following an inflow or injection period, and with the drill string filled, the main valve is then opened to enable pressure to come to equilibrium between the test zone and the drill string. Following this process the packers are deflated.
Either before or after the tool is deflated, the top seal is removed. The tool may then be pulled out of the core barrel and through the drill string to surface. Once the tool and cables are on the surface, the drill string may be raised to test another zone, or used to drill the borehole to another depth. Typically, the tool is used in the straddle mode when the borehole drilling is completed before testing, but can be used in the bottom test mode when testing is conducted before the borehole is completed.
If the test zone packers cannot be withdrawn through the drill string due to packer failure or some other cause, then the apparatus is configured so that the wireline, inflation tube and cable may be pulled away from the top of the tool and recovered. The drill string may then be pulled and the tool recovered with it.
Further features and advantages will become apparent from the following description of the drawings, in which like reference characters generally refer to the same parts, elements or functions throughout the views.
The downhole tool shown in this embodiment comprises a latch assembly (20) which rests on the landing ring (9). The latch assembly (20) includes latches (8) which lock into an annular latching groove (10) of the core barrel (7). It should be understood that this mode of latching comports with the Boart Longyear wireline retrievable core barrel system. However, alternative latching arrangements can be used with other types of wireline coring systems where the latching system may vary from that shown. Above the latch assembly (20) is a connector (21) by which the wireline (14) is connected to the latch assembly (20). The connector (21) includes a shear pin so that in the event of the tool being jammed and unable to be retrieved through the core bit, the wireline (14) can be pulled away from the latch assembly (20), bringing with it the inflation tube (15) and communication cable (16).
Located below the latch assembly (20 is a latch body connector (22) which connects the latch assembly (20) to a transducer and electronics housing (23). Within the latch body connector (22) connections exist between the electronics housing (23), the communication cable (16), the inflation tube (15), and the packer inflation tube (not shown). The transducer and electronics housing (23) contains three pressure transducers (not shown) and the electronics (not shown) to both store information and send information to the surface via the communications cable (16). The three pressure transducers in the transducer and electronics housing (23) measure the pressure in the test zone (31), the pressure in the packers (25, 27, 30) and the pressure in the drill string (6) at the level of the transducer and electronics housing (23).
Located below the transducer and electronics housing (23) is a main valve (24) which is situated above the valve packer (25). Located below the valve packer (25) is a connecting tube (26), within which there is an inflation tube (not shown) which connects the valve packer (25) to the top packer (27). Below the top packer (27) is a ported section (28) which permits fluids to pass between the test zone (31) through a mandrel of the top packer (27), the connecting tube (26), a mandrel of the valve packer (25) to the main valve (24) and out into the drill string (6) through the top of the main valve (24). The extension tubes (29), of the ported section (28) can be attached to the bottom packer (30). The test zone (31) is located between the top packer (27) and the bottom packer (30). Inflation fluid is conveyed from the top packer (27) in a tube inside the ported section (28) to the extension tube (29) which is filled with the inflation fluid (preferably a liquid).
The packers (25, 27, 30) are inflated via the inflation tube (15), using either a compressed gas, or preferably a liquid. If compressed gas is used for inflation, then deflation is achieved by releasing the gas at the surface. The wireline (14) can then be pulled, which causes the latches (8) in the latch assembly (20) to pull out of the locking groove (10), thus releasing and enabling the entire downhole assembly to be pulled to the surface. If an inflation liquid is used, it is necessary to release the fluid pressure downhole to ensure deflation. This is achieved by incorporating a dump valve (not shown) into the latch assembly (20). To deflate the tool, the wireline (14) is pulled, which causes the dump valve to open and deflate the packers (25, 27, 30). Either simultaneously or once deflation has occurred and the latches (8) in the latch assembly (20) are pulled out of the locking groove (10), the downhole tool can be retrieved.
As described above, the tool can be used in a configuration to straddle a test zone (31), with a top packer (27) and a bottom packer (30). it is also possible to use the tool in a bottom test configuration. In this case, the bottom packer (30) and extension tube (29) is not used and a sealing cap (not shown) is placed over the bottom of the ported section (28) to contain the packer inflation fluid.
The main valve (24) is operated by axial movement. The axial movement is achieved by raising and lowering the drill string (6) while the packers (25, 27, 30) are inflated so that the outer section of the main valve (24) is held within the outer core barrel (7) by the valve packer (25), while the inner section of the main valve (24) which is attached to the mandrel of the top packer (27), is locked to the borehole (1) wall by inflation. In operation of the main valve (24), lowering of the drill string (6) causes the valve packer (25) to slide over its mandrel, which is locked by the top packer (27) to the borehole (1) wall. This sliding leads to the closure of the main valve (24). Raising of the drill string (6) causes the main valve (24) to open.
While not shown in detail, the main valve (24) is preferably a device which causes zero volume change in the area below it when it is opened or closed, and thus does not affect the test volume. The main valve (24) should have a minimal tendency to open or close under the influence of changing pressure above or below it. The structure and operation of the main valve (24) is described in more detail below with
There is a passage for fluid flow through the drill string (6), the outer core barrel (7), and the core bit (not shown), with all the components of the downhole tool (represented by all items between and inclusive of 20 and 30) in place when the valve packer (25) is not inflated. Thus, circulation of drilling mud may be achieved with the downhole tool in this state. This is of great benefit in the control of blowout situations. When the valve packer (25) is inflated, a passage for fluid within the outer core barrel (7) still exists above the valve packer (25) and within the drill string (6). The passage of fluid through the main valve (24) is controlled by that valve and the relative location of the outer core barrel (7) to the top packer (27), which is achieved by raising or lowering the drill string (6).
At the top of the drill string (6) is a snubber (11) with valve controlled ports (12) and (13) below it. The snubber (11) is configured to be able to be closed around the wireline (14), inflation tube (15) and the communication cable (16), in the event of a blowout if the top seal (17) is not in place, such as during raising or lowering of the tool. Above the snubber (11), the top seal (17) seals the wireline (14), inflation tube (15) and the communication cable (16) into the top of the drill string (6). The snubber (11) can be an elastomeric faced ram (18) with hydraulics (not shown) used to load the rams (18). The top seal (17) employs an elastomeric seal (19) actuated by a vertical load.
It should be noted that the port (12) connects to the drill string (6) tangentially so as to permit the injection of a liquid into the drill string (6) while avoiding blocks with escaping gas. The port (13) functions as a gas vent during filling of the drill string (6).
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Port (67) formed in the main valve body (53) preferably connects the annulus between the tool and the borehole to a chamber (60). In an alternative embodiment, port (67) may be omitted or blocked, in which case chamber (60) is assembled with zero volume so as to create a vacuum within it when expanded. Chamber (59) has within it the same pressure as exists in the interior (55) of the pipe (51). The effect of the chamber (59) is to absorb the fluid that is displaced by the entry of the plug (69) in the sleeve (52) as the body (53) of the main valve (24) is lowered by moving the drill string downwards. This movement is transferred to the valve body (53) through the valve packer while the pipe (51) is locked in place by the top packer. Thus, there is no change of volume with valve closure or opening. To achieve this, the area of the annulus of the chamber (59) is the same as the area of the plug (69). The force exerted by downhole fluid pressure on the plug (69) is the same as that exerted on the face (65) of chamber (59) and thus the effects of changing pressures do not tend to move the valve body (53) with respect to the pipe (51). The main valve (24) therefore has no tendency to open or close with changing downhole pressures. The valve (24) is, however, not fully balanced with respect to uphole pressure. To minimise these effects, the sleeve (52) is made as thin as is consistent with its strength so as to reduce the area on which the pressure in chamber (57) acts. If the port (67) is not connected to the annulus of the borehole and the main valve (24) is assembled with zero volume in chamber (67), then there will be a tendency to close the valve (24). This is brought about by the effect of downhole pressure acting on the lower face of the piston (68). This can sometimes be used to advantage in that the tool tends to automatically close.
While the preferred and other embodiments of the invention have been disclosed with reference to specific downhole tool parts and apparatus, it is to be understood that changes in detail may be made as a matter of engineering and design choices, without departing from the spirit and scope of the invention, as defined by the appended claims.
Number | Date | Country | Kind |
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2010902496 | Jun 2010 | AU | national |
This PCT international patent application claims priority to pending Australian provisional patent application serial number 2010902496, filed 4 Jun. 2010.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/AU11/00693 | 6/3/2011 | WO | 00 | 12/7/2012 |