Information
-
Patent Grant
-
6312235
-
Patent Number
6,312,235
-
Date Filed
Wednesday, June 7, 200024 years ago
-
Date Issued
Tuesday, November 6, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Denion; Thomas
- Trieu; Theresa
Agents
- Oblon, Spivak, McClelland, Maier & Neustadt, P.C.
-
CPC
-
US Classifications
Field of Search
US
- 418 551
- 384 615
- 384 255
- 384 492
-
International Classifications
-
Abstract
A thrust ball bearing provided in an open scroll-type compressor can withstand a large compressive load on the bearing and prevents wear of the mating surfaces. The thrust ball bearing has a first thrust plate 9a for performing spiral revolution; a second thrust plate 4a opposing the first thrust plate 9a; and a retaining device 40 disposed between the thrust plates 4a, 9a and provided with retaining cavities 42 for retaining a ball 41 in each cavity where a radius ρ of spiral revolution of the first plate, a diameter d of the ball and a diameter D of the retaining cavity are related by an expression D≧d×ρ.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates in general to open-type scroll compressors, and relates in particular to an open-type scroll compressor that can be operated in the critical region of a cooling medium such as carbon dioxide to provide vapor compression cooling cycles.
2. Description of the Background Art
From the standpoint of environmental protection, there has been proposals, in recent years, to use carbon dioxide gas as a replacement for freon gas as a working gas (cooling medium) to provide cooling cycles (referred to as CO
2
cooling cycles), for example, in a Japanese Patent Application, First Publication Hei
7-18602
. The operation of the CO
2
-based cooling cycle is similar to that of the conventional vapor compression cooling cycle based on freon. That is, as shown in
FIG. 7
(using a Mollier diagram for CO
2
) by an A-B-C-D-A cycle, the compressor compresses gas-phase CO
2
(A-B), and the compressed high temperature gaseous CO
2
is cooled in a heat dissipater (gas cooler) (B-C). Next, the gas pressure is reduced (C-D) in a pressure reducer, and the condensed liquid-phase CO
2
is vaporized (D-A) so that the latent heat of vaporization is gained from an external fluid medium such as air thus resulting in cooling the external fluid.
However, because the critical temperature for CO
2
is 31° C. which is lower than that of freon, which is the conventional cooling medium, so that when the outside temperature is high, such as during the summer season, the temperature of CO
2
in the heat dissipater circuit becomes higher than the critical temperature of CO
2
. In other words, CO
2
does not condense at the exit-side of the heat dissipater (line BC does not cross saturated liquid line SL). Also, because the conditions at the exit-side (point C) of the heat dissipater are determined by the discharge pressure of the compressor and the temperature of CO
2
at the exit-side of the heat dissipater and the temperature of CO
2
at the exit-side of the heat dissipater is determined by the heat releasing capability of the heat dissipater and the outside temperature (not controllable), the temperature at the exit-side of the heat dissipater cannot be controlled in practice. Therefore, it follows that it is possible to control the conditions at the exit-side (point C) of the heat dissipater by controlling the discharge pressure of the compressor (heat dissipater exit-side pressure). In other words, to obtain sufficient cooling capacity (enthalpy difference) when the external temperature is high such as during the summer season, it is necessary to increase the heat dissipater exit-side pressure as shown by a cycle E-F-G-H-E. For this reason, it is necessary to increase the operating pressure of the compressor for CO
2
-based cooling cycle compared with that for conventional freon-based cooling cycle.
For example, in an automobile air conditioner, operating pressure required for conventional R134-based (freon-based) compressor is about 3 kg/cm
2
while it is 40 kg/cm
2
for CO
2
based compressor, and the stationary pressure is about 15 kg/cm
2
for R134 (freon) while that for CO
2
is 100 kg/cm
2
. Therefore, it is necessary for the compressor to be built to withstand the pressure of such a high magnitude.
An example of the compressor used in the conventional automobile air conditioner is shown in FIG.
8
. As shown in this diagram, a spiraling scroll
52
is provided inside a housing
51
, and a fixed scroll
53
for engaging with the spiraling scroll
52
is situated above the spiraling scroll
52
.
Inside a cylindrical boss
54
formed in the center section of the outer surface (lower surface in the diagram) of the end plate
52
a
of the spiraling scroll
52
, an eccentric shaft
55
is freely rotatably supported by a scroll bearing
56
, which also serves as the radial bearing. The eccentric shaft
55
is able to rotate eccentrically with a radius p by means of an eccentric drive, which is omitted from the diagram.
Also, between the outer surface periphery of the end plate
52
a
and the fixed frame
57
fixed to the housing
51
, a thrust ball bearing
58
is provided to support the spiraling scroll
52
.
This thrust ball bearing
58
is comprised by a pair of ring shaped race members
59
mounted on the fixed frame
57
and the spiraling scroll
52
and balls
60
intervening between the race members
59
. On opposing surfaces of the pair of race members
59
, spiraling race grooves
61
are disposed in several places for providing rolling motion of the balls
60
. These race grooves
61
are formed in an arc shape such that the profile radius of the groove is slightly larger than that of the balls
60
.
The operation of the thrust bearing so constructed will be explained below. The spiraling scroll
52
is driven by the eccentric shaft
55
to produce spiral revolution with a scroll radius ρ. During the motion, the fixed frame
57
is coupled to the spiraling scroll
52
by means of the balls
60
intervening between the race members
59
, and, because the rolling range of the balls
60
is restricted by the race grooves
61
, the spiraling scroll
52
is prevented from self-rotating about its own axis.
Also, a large axial load is applied to the spiraling scroll
52
by the pressure from the compressed gas, but the axial load is supported by the balls
60
and the race members
59
.
The thrust ball bearing
58
described above not only supports the load in the thrust direction but also prevents self-rotation of the spiraling scroll
52
.
In other words, because the fixed frame
57
and the spiraling scroll
52
are coupled by means of the balls
60
, the race grooves
61
of the race members
59
on the fixed frame side slide against the balls
60
, and the race grooves
61
of the race members
59
on the spiraling scroll side slide against the balls
60
.
Specifically, as shown in
FIG. 9
, while the ball
60
is under the load Ft in the axial direction generated by the compressed gas acting, it is also under a pressing force Fh acting in the left/right direction resulting from the tendency of the spiraling scroll
52
to self-rotate about its own axis. The ball
60
exerts a reaction force to this pressing force Fh to prevent self-rotation of the spiraling scroll
52
.
However, because the ball
60
is rolling on the race groove
61
, the pressing force Fh acting in the left/right direction causes the ball
60
to slide against the race groove
61
, thereby generating friction at the interface. For this reason, lubrication film between the ball
60
and the race groove
61
is lost and the mechanical loss is increased, and the ball
60
and race groove
61
are worn by the friction to lead to shortening the service life of the bearing.
Frictional effects become significantly higher the higher the load on the bearing. This effect becomes particularly severe when CO
2
is used as the working gas because the compressed gas pressure is higher compared with freon gas, and presents a problem that the bearing service life is reduced considerably.
SUMMARY OF THE INVENTION
The object of the present invention is to provide a thrust ball bearing that can withstand higher loading than conventional thrust ball bearings while preventing frictional effects between the moving parts, and to provide an open-type scroll compressor incorporating such a thrust ball bearing.
The object has been achieved in a thrust ball bearing comprising: a first thrust plate for providing spiral revolution; a second thrust plate opposing the first thrust plate; a retaining device, provided with retaining cavities for retaining a ball in each cavity, disposed between the first thrust plate and the second thrust plate; and balls retained in said retaining cavities; wherein a radius ρ of spiral revolution of the first plate, a diameter d of the balls and a diameter D of the retaining cavity are related by an expression D≧d+ρ.
In this thrust ball bearing, because the diameter of each retaining cavity is related by the expression D≧d+ρ, there is no interference with the revolution motion of the ball.
In other words, as shown in
FIG. 3
, ball
41
of the thrust ball bearing is under compression from the first and second thrust plate
4
a
,
9
a
, and revolves in-phase with the spiraling scroll (revolving spiral body)
9
. In the condition shown in
FIG. 3A
, ball
41
is positioned at its uppermost position, and is in contact with the interior surface of the retaining cavity of the retaining device
40
.
FIG. 3B
shows a condition of the ball
41
when the revolving action of the spiraling scroll
9
has caused the ball
41
to move to a position 180° away from the position shown in FIG.
3
A. In
FIG. 3B
, the ball
41
is positioned at its lowermost position, and the ball
41
is in contact with the outside surface of the retaining cavity of the retaining device
40
.
Because the spiraling scroll
9
is revolving with a scrolling radius of ρ, the ball
41
that is revolving in contact with the spiraling scroll
9
is revolving at the scroll radius ρ/2. As shown in
FIG. 3B
, the diameter of the moving trace of the ball
41
is d/2+ρ+d/2=d+ρ.
Because the diameter D of the retaining cavity
42
satisfies the condition D≧d+ρ, the retaining device does not interfere with the revolution motion of the ball
41
.
Therefore, friction is not generated between the ball and the interior surface of the retaining cavity or thrust plate, thereby enabling to prevent the wear of the interior surface of the retaining cavity, thrust plate, and the ball.
A second aspect of the thrust ball bearing is that a noise proofing material is disposed at least on interior surfaces of the retaining cavities of the retaining device.
When the spiraling scroll starts to spiral, the balls in the thrust ball bearing start rolling from a stationary position to an operating position. When this happens the balls impact the interior surface of the retaining cavity, but because noise proofing material is provided at least on the interior surface of each retaining cavity of the retaining device, it is possible to reduce the noise level generated when the ball impacts the interior surface of each retaining cavity.
Possible noise proofing materials should include materials having a low elastic coefficient, and are effective in suppressing the noise generated when the balls hit the respective interior surfaces that are made from a material including resins, synthetic rubber and vibration-controlling alloys etc.
When using rubber and resins, the entire retaining device may be made of such materials to be economical, but if a vibration-controlling, alloy is being used, it may be more practical to provide it partially in the interior surface of the retaining cavity because of its high cost.
Furthermore, if an open scroll-type compressor is provided with the thrust ball bearing as described above, it is possible to reduce wear of the interior surface of the retaining cavity, thrust plates and the balls.
Using the open scroll type compressor provided with a noise proofing material disposed at least on interior surfaces of the retaining cavities of the retaining device, it is possible to reduce the noise level produced when the balls impact the interior surface of the retaining cavity.
In another aspect of the open scroll type compressor, the working gas for producing the cooling cycle includes carbon dioxide gas, thereby making the invention applicable to those thrust ball bearings where high operating pressure and loading are required.
The beneficial effects of present invention are summarized in the following.
According to the present invention, the diameter of the retaining cavity of the retaining device is given by the expression D≧d+ρ. Therefore, friction is not generated between the interior surface of the retaining cavity and the ball so that the mechanical loss can be reduced. Further, because the wear of the interior surface of the retaining cavity, thrust plates and balls can be prevented, the service life of the thrust ball bearing can be increased and the tolerance against the bearing load on the thrust ball bearing can be increased.
According to the present invention, because the noise proofing material is provided at least in the retaining cavity of the retaining device, it is possible to reduce the noise generated by impact of the ball with the interior surface of the retaining cavity when the compressor is started up.
According to the present invention, because the wear of the retaining cavity, thrust plates and balls is prevented in the present thrust ball bearing, the load on the bearing can be increased.
According to the present invention, the noise generated when the balls impact the interior surface of the retaining cavity of the present thrust ball bearing can be reduced.
The present invention can be a thrust ball bearing operated in the cooling cycle utilizing carbon dioxide as a working gas and tolerating high working pressures and high bearing loads.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a cross sectional view of an embodiment of the open scroll-type compressor of the present invention.
FIG. 2
is a plan view of a retaining device of the thrust ball bearing used in the open scroll-type compressor.
FIG. 3A
,
3
B are enlarged views of the vicinity of the thrust ball bearing shown in FIG.
1
.
FIG. 4A
,
4
B are diagrams to show the rolling directions of the ball in the above thrust ball bearing.
FIG. 5
is a cross sectional view of the retaining device of the thrust ball bearing in another embodiment of the present invention.
FIG. 6
is a schematic diagram to show a cooling cycle in a vapor compression type compressor.
FIG. 7
is a Mollier diagram of CO
2
.
FIG. 8
is a cross sectional view of a conventional thrust ball bearing.
FIG. 9
is an enlarged view of the vicinity of the ball in the thrust ball bearing shown in FIG.
8
.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Next, preferred embodiments of the present open scroll type compressor will be explained with reference to the drawings.
First, a cooling cycle with CO
2
gas in the present scroll type compressor will be explained with reference to FIG.
6
. The CO
2
cycle S in this compressor represents an example of the application to automobile air conditioner comprising open scroll-type compressor
1
(referred to as the compressor
1
hereinbelow) that compresses gas-phase CO
2
. The compressor
1
is operated by a driving device, an engine in this case, which is omitted in the diagram. A gas cooler (heat dissipater)
1
a
cools the compressed CO
2
by heat exchange with the open air, and choke
1
c
controls an exit pressure of the gas cooler
1
a
according to the temperature of CO
2
at the exit-side of the gas cooler
1
a
. The pressure of CO
2
gas is reduced by the actions of the pressure control valve
1
b
and a choke
1
c
, and the gaseous CO
2
transforms into a two-phase CO
2
comprised by a low-pressure liquid phase and a vapor phase at a low-temperature. A vaporizer (heat absorber)
1
d
serves as a car air cooling device, and the two-phase CO
2
in the vaporizer gassifies (vaporizes) by obtaining the latent heat of vaporization from the car interior air, thereby cooling the interior air. An accumulator
1
e
temporarily stores vapor phase CO
2
. The compressor
1
, gas cooler
1
a
, pressure control valve
1
b
, choke
1
c
, vaporizer
1
d
and an accumulator
1
e
are interconnected with each other by respective piping
1
f
to form a close circuit.
An embodiment of the compressor
1
will be explained with reference to FIGS.
1
˜
4
.
The compressor
1
is provided with a housing
1
A (compressor main body) and the housing
1
A is comprised by a cup-shaped main casing
2
and a front casing
4
linked to the main casing
2
by means of bolts
3
. A crank shaft
5
gets through the front casing
4
, and is freely rotatably supported in the front casing
4
through a main bearing
6
and a sub-bearing
7
. The crank shaft
5
is operated by transmitting the rotational force of the car engine (not shown) by means of a known type of electromagnetic clutch
32
. Here, the reference numerals
32
a
,
32
b
refers to a coil and a pulley of the electromagnetic clutch
32
In the interior of the housing
1
A are disposed a fixed scroll
8
and a spiraling scroll (revolving spiral member)
9
.
The fixed scroll
8
is provided with an edge plate
10
and a spiral protrusion
11
erected on the inside surface of the edge plate
10
, and a back pressure block
13
is undetachably fixed to the back surface of the edge plate
10
by means of bolts
12
. O-rings
14
a
,
14
b
are embedded respectively on the internal and external peripheries of the back pressure block
13
, and serve to isolate a high pressure chamber
16
(to be described later) from a low pressure chamber
15
disposed within the main casing
2
by intimately contacting the inside surface of the main casing
2
. The high pressure chamber
16
is comprised by an interior space
13
a
of the back pressure block
13
and a depression
10
a
formed on the back surface of the end plate
10
of the fixed scroll
8
.
The spiraling scroll
9
is provided with an end plate
17
and a spiral protrusion
18
erected on the inside surface of the end plate
17
, and the shape of the spiral protrusion
18
is essentially the same as that of the spiral protrusion
11
of the fixed scroll
8
.
A ring-shaped plate spring
20
a
is disposed between the fixed scroll
8
and the front casing
4
, and is joined around its periphery by means of bolts
20
b
, alternately, to fixed scroll
8
and front casing
4
. By this arrangement, the fixed scroll
8
is allowed to move only in the axial direction to a maximum allowable deflection of the plate spring
20
a
(float structure). Also, the ring-shaped plate spring
20
a
and bolts
20
b
constitute a fixed scroll support device
20
. Because of the provision of a space c provided between the protrusion section of the back pressure block
13
and the housing
1
A, the back pressure block
13
is able to move in the axial direction along with the fixed scroll
8
.
The fixed scroll
8
and the spiraling scroll
9
are offset by a radius of the spiral revolution and before they are coupled to each other as illustrated, they are rotated with respect to the other so as to be out of phase by 180 degrees, and a chip seal (not shown) imbedded at the tip of the spiral protrusion
11
touches the inside surface of the end plate
17
, and a chip seal (not shown) imbedded at the tip of the spiral protrusion
18
touches the inside surface of the end plate
10
, and the side surface of the spiral protrusions
11
and that of the spiral protrusions
18
touch each other intimately at several locations. This arrangement delineates a plurality of sealed spaces
21
a
,
21
b
that are distributed approximately symmetrically about the center of the spiral protrusions. Between the fixed scroll
8
and the spiraling scroll
9
is provided a self-rotation prevention ring
27
for preventing rotation of the spiraling scroll
9
about its own axis while permitting it to revolve about the eccentric shaft.
In the interior of a cylindrical boss
22
formed in the center section of outer surface of the end plate
17
, a drive bushing
23
is freely rotatably housed in a spiral bearing
24
that serves also as a radial bearing, and an eccentric shaft
26
extended to the inner end of the crank shaft
5
is freely rotatably coupled into a throughole
25
bored into the drive bushing
23
.
A known mechanical seal
28
is disposed on the outer periphery of the crank shaft
5
, and the mechanical seal
28
is provided on the outer side of the main bearing
6
.
Also, between the outer surface of the end plate
17
and the front casing
4
, a thrust ball bearing
19
is disposed for supporting the spiraling scroll
9
. Details of the thrust ball bearing will be explained below.
Ring-shaped thrust plates
4
a
,
9
a
are disposed in association with the front casing
4
and the spiraling scroll
9
, respectively, about the eccentric shaft
26
. The thrust plate
4
a
is fastened to the front casing
4
by means of bolts
4
b
, and the thrust plate
9
a
is fastened to the back surface of the end plate
17
of the spiraling scroll
9
by means of bolts
9
b.
The thrust plate
9
a
associated with the spiraling scroll
9
is made of a flat plate material. The opposing thrust plate
4
a
is attached to a retaining device
40
. The retaining device
40
together with the thrust plate
4
a
is attached as a unit to the front casing
4
by means of bolts
4
b
.
As shown in
FIG. 2
, the retaining device
40
is a ring-shaped device made of a polymeric resin to serve as a noise reducer. The material of the retaining device
40
may include nylon, Teflon and epoxy resins.
Also, the balls
41
serving as a rolling member are held individually in a plurality of retaining cavities
42
disposed circularly, and the diameter D of the retaining cavity is given by a relation D=d+ρ, as shown in
FIG. 3A
where ρ represents scroll radius of the spiraling scroll
9
and d represents the diameter of the ball
41
. Also, the thickness of the retaining device
40
is made thinner than the ball diameter d, so that a ball
41
retained in the retaining device
40
extends beyond the wall surface of the retaining device
40
and abuts thrust plates
4
a
,
9
a.
Next, the operation of the scroll type compressor
1
will be explained.
When the electromagnetic clutch is turned on, the rotational force of the car engine is transmitted to the crank shaft
5
, which transmits the rotational force to the spiraling scroll
9
by means of the spiral drive mechanism comprised by the eccentric shaft
26
, throughole
25
, drive bushing
23
, spiral bearing
24
, and the boss
22
, so that the spiraling scroll
9
is made to undergo a circular trace generated by a spiraling revolution with the revolving scroll radius ρ while the rotation of the spiraling scroll
9
itself is being prevented by the action of the self-rotation prevention ring
27
.
When the spiraling scroll
9
revolves, the line contact sections formed by the spiral protrusions
11
,
18
gradually moves towards the center of the spiral, causing the sealed spaces
21
a
,
21
b
to move towards the center of the spiral while reducing the volume of the sealed spaces
21
a
,
21
b
. This movement between the spirals causes that the working gas introduced through the inlet opening into the low pressure chamber
15
(represented by a broad arrow A in
FIG. 1
) is trapped inside the sealed space
21
a from outer end opening sections of the two spiral protrusions
11
,
18
and is led to the center section
21
c
while it is being compressed, and the compressed gas passes through a discharge port
34
bored into the end plate
10
of the fixed scroll
8
and pushes open the discharge valve
35
to jet into the high pressure chamber
16
and flows out of the discharge opening
38
. Accordingly, due to the spiraling motion of the spiraling scroll
9
, the fluid introduced from the low pressure chamber
15
is compressed within the sealed spaces
21
a
,
21
b
, and the compressed gas is discharged.
And, although the spiraling scroll
9
is pressed in the axial direction due to the pressing force of the compressed gas, the thrust ball bearing
19
supports this load.
In the following, the function of the thrust ball bearing
19
will be explained.
FIG. 3A
shows an enlarged view of the thrust ball bearing
19
, when the spiraling scroll
9
is in its uppermost position.
A ball
41
in the thrust ball bearing
19
is clamped between the thrust plates
4
a
(a second thrust plate) and
9
a
(first thrust plate), and revolves in-phase with the spiraling scroll
9
. In the condition shown in this diagram, the ball
41
is in its uppermost position, and is in contact with the interior surface of the inside wall of the retaining cavity
42
of the retaining device
40
.
FIG. 3B
shows a condition of the ball
41
when the revolving action of the spiraling scroll
9
has caused the ball
41
to move to a position 180° away from the position shown in FIG.
3
A. In
FIG. 3B
, the ball
41
is in its lowest position, and is in contact with the interior surface of the outside wall of the retaining cavity
42
of the retaining device
40
.
As described earlier, the spiraling scroll
9
is revolving with a scroll radius ρ so that the ball
41
which rolls in contact with the spiraling scroll
9
revolves with a scroll radius ρ/2. As shown in
FIG. 3B
, the diameter of the motion trace of the ball
41
is given by d/2+ρ+d/2=d+ρ.
Because the diameter D of the retaining cavity
42
is given by a relation D=d+ρ, it means that the ball
41
will always roll in contact with the interior surface of the retaining cavity
42
while it is revolving.
In this design of the thrust ball bearing
19
, because the thrust plate
9
a
is made of a flat plate, it does not bind with the ball
41
. Also, because the diameter of the retaining cavity
42
is D=d+ρ, the cavity does not interfere with the rolling action of the ball
41
.
Therefore, friction is not generated between the interior surface of the retaining cavity
42
and the ball
41
, so that the efficiency of the compressor can be improved. Also, because the attrition effects among the retaining cavity
42
, ball
41
, thrust plates
4
a
,
9
a
are prevented, the load tolerance on the bearing can be increased.
Furthermore, because the retaining device itself is made of a polymeric resin, the following beneficial effects can be expected.
During the compression operation, the balls undergo revolving motion within the retaining cavity. During this period, because the revolution phase of the spiraling scroll
9
matches the revolution phase of the ball
41
, as shown in
FIG. 4A
, the rolling direction “a” of the ball
41
always coincides with the tangential directions “1” of the ball
41
and the retaining cavity
42
so that the ball
41
can move without colliding with the interior surface of the retaining cavity
42
.
However, during the startup time of the compressor, the ball
41
may impact the interior surface of the retaining cavity
42
. For example, the cases shown in
FIGS. 4A
,
4
B relate to such a situation. In both cases, it is assumed that the revolution phases of the spiraling scroll
9
are matching. In this phase, during the operation of the compressor, the ball
41
is always in the location shown in
FIG. 4A
so that there is no danger of the ball
41
colliding with the interior surface of the retaining cavity
42
. However, during the startup time of the compressor, the location of the ball
41
is indeterminate, so that if it is in a location shown in
FIG. 4B
, for example, the rolling direction “a” of the ball
41
differs from the tangential direction “1” of the ball
41
and the retaining cavity
42
. Therefore, the ball
41
collides with the interior surface of the retaining cavity
42
.
Afterward, when the rolling direction “a” of the ball
41
and the tangential direction “1” of the retaining cavity
42
coincide (that is, revolution phases of the spiraling scroll
9
and that of the ball
41
are matched), the ball begins a revolving motion as shown in FIG.
4
A.
As above mentioned, the ball
41
collides with the interior surface of the retaining cavity
42
, but the noise during the startup is reduced because the ball retaining device
40
is made of polymeric resin.
Here, in the above embodiment, although the diameter of the retaining cavity
42
provided in the retaining device
40
is given by D=d+ρ, it is only necessary to select the diameter D so as not to interfere with the rolling motion of the ball
41
, and therefore, it is sufficient for the relation to be D≧d+ρ. When D=d+ρ, ball
41
rolls while touching the interior surface of the retaining cavity
42
, and when D≧d+ρ, ball
41
rolls without touching the interior surface of the retaining cavity
42
.
Further, the interior surface of the retaining cavity
42
may be shaped in a shape other than a cylindrical shape as described below.
That is, as shown in
FIG. 5
, the interior surface of the retaining cavity
42
is made as a concave shaped to correspond to the curvature of the ball
41
. The diameter D of the retaining cavity
42
is made as large as possible. In this case, the ball
41
and the convex surface of the retaining cavity
42
contact each other over an area, so that the contact area is increased and the contact stress is reduced.
Further, in the above embodiment, the retaining device
40
was attached to the front casing
4
together with the thrust plate
4
a
, but the installation site of the retaining device
40
is not limited to this location, and it may be attached to either the spiraling scroll
9
or the thrust plate
9
a.
Also, although the retaining device
40
itself was made of a resin material, it is only necessary that the interior surface of the ball retaining device
42
be made of a resin material, and a resin ring member inserted in the cavity of a non-resin retaining device
40
may be used, for example.
Furthermore, other material for suppressing the noise, for example rubber or vibration-controlling materials may substitute for the resin material.
Also, in the above embodiment, the open scroll type compressor was operated using a CO
2
cooling cycle, but it is not necessary to limit to such a system, and it is permissible to use other working gases such as freon for the vapor compression type cooling cycle.
Claims
- 1. A thrust ball bearing comprising:a first thrust plate for performing spiral revolution; a second thrust plate opposing the first thrust plate; and a retaining device, provided with retaining cavities for retaining a ball, disposed between the first thrust plate and the second thrust plate; wherein a radius ρ of spiral revolution of the first plate, a diameter d of the ball and a diameter D of the retaining cavity are related by the expression D≧d+ρ; and wherein said retaining device is fixed to either said first thrust plate or said second thrust plate.
- 2. A thrust ball bearing according to claim 1, wherein a noise proofing material is disposed at least on interior surfaces of the retaining cavities of the retaining device.
- 3. An open scroll-type compressor comprising a spiraling scroll provided in a compressor main body and a thrust ball bearing for freely supporting the spiraling scroll to enable spiral revolution of the spiraling scroll; said compressor compressing an introduced working gas and flowing out the compressed gas by spiral revolution motion generated by a spiraling scroll; wherein said thrust ball bearing is comprised bya first thrust plate for performing spiral revolution; a second thrust plate opposing the first thrust plate; and a retaining device, provided with retaining cavities for retaining a ball, disposed between the first thrust plate and the second thrust plate; wherein a radius ρ of spiral revolution of the first plate, a diameter d of the ball and a diameter D of the retaining cavity are related by the expression D≧d+ρ; and wherein said retaining device is fixed to either said first thrust plate or said second thrust plate.
- 4. An open scroll type compressor according to claim 3, wherein a noise proofing material is disposed at least on interior surfaces of the retaining cavities of the retaining device.
- 5. An open scroll type compressor according to one of claim 3 or 4, wherein said working gas includes carbon dioxide gas.
- 6. A thrust ball bearing comprising:a first thrust plate for performing spiral revolution; a second thrust plate opposing the first thrust plate; and a retaining device, provided with retaining cavities for retaining a ball, disposed between the first thrust plate and the second thrust plate; wherein a radius ρ of spiral revolution of the first plate, a diameter d of the ball and a diameter D of the retaining cavity are related by the expression D≧d+ρ; and wherein said retaining device is fixed to said first thrust plate.
- 7. An open scroll-type compressor comprising a spiraling scroll provided in a compressor main body and a thrust ball bearing for freely supporting the spiraling scroll to enable spiral revolution of the spiraling scroll; said compressor compressing an introduced working gas and flowing out the compressed gas by spiral revolution motion generated by a spiraling scroll; wherein said thrust ball bearing is comprised bya first trust plate for performing spiral revolution; a second thrust plate opposing the first thrust plate; and a retaining device, provided with retaining cavities for retaining a ball, disposed between the first thrust plate and the second thrust plate; wherein a radius ρ of spiral revolution of the first plate, a diameter d of the ball and a diameter D of the retaining cavity are related by the expression D≧d+ρ; and wherein said retaining device is fixed to said first thrust plate.
- 8. A thrust ball bearing comprising:a first thrust plate for performing spiral revolution; a second thrust plate opposing the first thrust plate; and a retaining device, provided with retaining cavities for retaining a ball, disposed between the first thrust plate and the second thrust plate; wherein a radius ρ of spiral revolution of the first plate, a diameter d of the ball and a diameter D of the retaining cavity are related by the expression D≧d+ρ; and wherein said retaining device is fixed to said second thrust plate.
- 9. An open scroll-type compressor comprising a spiraling scroll provided in a compressor main body and a thrust ball bearing for freely supporting the spiraling scroll to enable spiral revolution of the spiraling scroll; said compressor compressing an introduced working gas and flowing out the compressed gas by spiral revolution motion generated by a spiraling scroll; wherein said thrust ball bearing is comprised bya first thrust plate for performing spiral revolution; a second thrust plate opposing the first thrust plate; and a retaining device, provided with retaining cavities for retaining a ball, disposed between the first thrust plate and the second thrust plate; wherein a radius ρ of spiral revolution of the first plate, a diameter d of the ball and a diameter D of the retaining cavity are related by the expression D≧d +ρp; and wherein said retaining device is fixed to said second thrust plate.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-161693 |
Jun 1999 |
JP |
|
US Referenced Citations (3)
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