The invention relates to the field of emergency aids for aircraft.
Helicopter operation may have four flight control inputs comprising a collective lever (or collective), a cyclic stick (or cyclic), anti-torque pedals (or pedals), and a throttle. For example, the collective changes the pitch angle of all rotor blades equally to control the angle of attack of the rotor blades thereby causing the helicopter to ascend or descend. For example, the pedals control the pitch of the tail rotor blades to control yaw rate. For example, the pedals control the pitch of two counter-rotating rotor blades to control yaw rate. For example, the throttle controls the power of the engine. Pitch, yaw, and roll may be referred to as body angles of an aircraft or attitude.
In some helicopters, the cyclic and collective are linked together by a mixing unit, which is a device that combines the inputs from the cyclic and collective together and sends the “mixed” input to the control rotor surfaces to achieve the desired result.
The collective pitch control, or collective lever, may be located on the left side of an operator seat, optionally with an adjustable friction control to prevent inadvertent movement. The collective may change the pitch angle of the main rotor blades collectively, such as all at the same time, and independently of the rotor blade position. When the collective is changed, all blades change equally, and the helicopter increases or decreases the total lift from the rotor. This may cause a climb or descent. When the helicopter is pitched forward, an increase in total lift may produce a velocity increase with a given amount of ascent.
The cyclic control is usually located between the pilot's legs and is commonly called the cyclic stick or simply cyclic. On a helicopter, the cyclic may be similar to a joystick. The control is called the cyclic because it may vary the pitch of the rotor blades throughout each revolution of the main rotor system, such as through each cycle of rotation, to develop unequal rotor blade angles. The result is to tilt the rotor disk in a particular direction, resulting in the helicopter moving in that direction. When the pilot pushes the cyclic forward, the rotor disk tilts forward, and the rotor blades produce a thrust in the forward direction. When the pilot pushes the cyclic to the side, the rotor disk tilts to that side and produces thrust in that direction, causing the helicopter to move sideways.
The anti-torque pedals may be located in the position of the rudder pedals in an airplane, and may serve similar purposes. The direction that the nose of the aircraft points is controlled by the pedals. The pedal may change the tail rotor blade pitch, increasing or reducing tail rotor thrust. Thus the nose yaw is changed in the direction of the applied pedal.
The throttle control determines the power of the engine, which may be connected to the rotor by a transmission. The throttle setting may maintain enough engine power to keep the rotor speed within the limits to produce enough lift for flight. The throttle control may be a single or dual motorcycle-style twist grip mounted on the collective control, while some multi-engine helicopters may have power levers. A pilot may manipulate the throttle to maintain rotor speed. Governors or other electro-mechanical control systems may be used to maintain rotor speed and to help the pilot with this task.
An autorotation flight-mode (AFM) maneuver may be performed by a pilot of a rotary-wing aircraft, such as a helicopter, and the like, for safe landing. AFM may be used to reach a safe landing in an emergency event, such as when a main engine and/or transmission failure occurs, or the like.
In a normal AFM aircraft maneuver, the potential energy, such as altitude, is transformed in part to conserve rotation of the rotor, thus maintaining the rotor lift. As a result of the AFM the flight duration, controllability, and the overall survivability in cases where emergency landing is expected may be improved.
For example, in helicopter piloting, AFM refers to a descending maneuver where the engine is disengaged from the main rotor system and the rotor blades are driven solely by the upward flow of air through the rotor. The freewheeling unit is a special clutch mechanism that disengages the rotors anytime the engine shaft rotation speed is less than the rotor rotation speed. When the engine fails or goes idle, the freewheeling unit allows the main rotor to rotate freely.
The most common reason for AFM is an engine malfunction or failure, but autorotation may also be performed in the event of a complete tail rotor failure, or following loss of tail-rotor effectiveness, since there is virtually no torque produced in an autorotation. In most cases, a successful landing depends on the helicopter's height and airspeed at the commencement of autorotation.
In AFM, when the engine fails, the main rotor blades produce lift and thrust from their angle of attack and velocity. By immediately lowering the collective, such as lowering the blade's pitch, which may be done in case of an engine failure, the helicopter begins an immediate descent, producing an upward flow of air through the rotor system. This upward flow of air through the rotor provides sufficient thrust to maintain rotor rpm throughout the descent. When the tail rotor is driven by the main rotor transmission during autorotation, heading control is maintained as in normal flight.
When landing from an autorotation, a flare maneuver is used to decrease the rate of descent and make a soft landing. Each type of helicopter may have a specific airspeed at which a power-off glide is most efficient, and maximum range may be achieved. A sufficient airspeed in the case of AFM is the one that combines the glide range and rate of descent to allow a safe landing. For example, a safe landing location may be directly below the aircraft during an engine failure and the aircraft will spiral downward in a normal AFM to a safe landing. For example, a safe landing location may be at a distance of 1000 meters from the aircraft when engine failure occurs and the aircraft uses a normal AFM under minimum rate of descent to reach the safe landing location. The specific airspeed may be different for each type of helicopter, yet certain factors, such as air density, altitude, wind, and the like, may affect most aircraft in similar manners. The specific airspeed for AFM is established for each type of helicopter on the basis of average weather, wind conditions, and normal loading.
The foregoing examples of the related art and limitations related therewith are intended to be illustrative and not exclusive. Other limitations of the related art will become apparent to those of skill in the art upon a reading of the specification and a study of the figures.
The following embodiments and aspects thereof are described and illustrated in conjunction with systems, tools, and methods which are meant to be exemplary and illustrative, not limiting in scope.
There is provided, in accordance some embodiment, a method for enhancing autorotation of a rotary-wing aircraft in emergency events. The method comprises an action of receiving a request for emergency thrust from a user interface. The method comprises an action of sending a start command to an emergency engine coupled to a rotary-wing aircraft following the request. The method comprises an action of thrusting the rotary-wing aircraft coupled to the emergency engine in a direction substantially of a longitudinal axis of the rotary-wing aircraft, thereby enhancing autorotation performance of the rotary-wing aircraft in an emergency event.
In some embodiments, the enhancing may be by increasing a flight range of the rotary-wing aircraft, increasing a flight time of the rotary-wing aircraft, decreasing a rate of descent of the rotary-wing aircraft, and/or increasing an airspeed of the rotary-wing aircraft.
In some embodiments, the thrusting is provided for a time between 1 second and 10 minutes.
In some embodiments, the thrusting is of a variable force, modulated by a user input received from the user interface.
In some embodiments, the emergency engine is a rocket propulsion engine. In some embodiments, the rocket propulsion engine comprises one or more propellants selected from the group consisting of: a solid rocket propellant, a liquid rocket propellant, a gas rocket propellant, a gel rocket propellant, and a hybrid propellant comprising a solid propellant and at least one of a liquid, gas, and gel rocket propellants.
In some embodiments, the emergency engine is a gel-propelled rocket engine.
In some embodiments, the gel-propelled rocket engine comprises a pressure feed.
In some embodiments, the emergency event is an engine failure, a vortex ring state, a tail rotor failure, and a loss of tail-rotor effectiveness (LTE).
In some embodiments, the emergency engine is angled relative to said longitudinal axis to pass through a center of mass of the rotary-wing aircraft and avoid affecting an attitude of the rotary-wing aircraft during flight thus avoiding negative effect on the control and stability of said rotary-wing aircraft.
There is provided, in accordance some embodiment, an emergency engine system for enhancing autorotation of a rotary-wing aircraft in emergency events. The emergency engine system comprises a user interface in a cockpit of a rotary-wing aircraft, where the user interface comprises one or more control for receiving a request for emergency thrust from a pilot of the rotary-wing aircraft. The emergency engine system comprises one of more emergency engines mechanically coupled to the rotary-wing aircraft, where the emergency engine(s) is logically connected to the user interface for receiving a start command from the user interface following the request. When the emergency engine(s) receive the start command from the user interface, the rotary-wing aircraft coupled to the emergency engine(s) is thrusted in a direction substantially of a longitudinal axis of said rotary-wing aircraft, thereby enhancing autorotation performance of to the rotary-wing aircraft in an emergency event.
In some embodiments, the enhancing may be by increasing a flight range of the rotary-wing aircraft, increasing a flight time of the rotary-wing aircraft, decreasing a rate of descent of the rotary-wing aircraft, and/or increasing an airspeed of the rotary-wing aircraft.
In some embodiments, the emergency engine system further comprises a pressurizing system for injecting one or more propellants into one or more combustion chamber of respective the emergency engine(s), where the propellant(s) are ignited in the combustion chamber(s) thereby providing thrust to the rotary-wing aircraft.
In some embodiments, the propellant(s) comprises a gel-based rocket propellant.
In some embodiments, the propellant(s) are selected from the group consisting of: a solid rocket propellant, a liquid rocket propellant, a gas rocket propellant, a gel rocket propellant, and a hybrid propellant comprising a solid propellant and at least one of a liquid, gas, and gel rocket propellants.
In some embodiments, the emergency engine system further comprises a control unit for receiving the pilot input from the user interface.
In some embodiments, the emergency engine system further comprises one or more valve for activating the emergency engine(s).
In some embodiments, the pressurizing system comprises one or more pressure tank.
In some embodiments, the pressurizing system comprises a piston, a bladder, and/or a diaphragm incorporated in respective propellant tank(s).
In some embodiments, the emergency engine system further comprises one or more nozzles connected to respective combustion chamber(s).
In some embodiments, the nozzle(s) are moveable nozzle(s).
In some embodiments, the nozzle(s) comprise a deflector to direct some of said thrust in a lateral direction to control a change in body angle of the aircraft.
In some embodiments, the control unit receives sensor values from at least one of the aircraft and at least one dedicated engine sensors for activating the at least one emergency engine.
In some embodiments, the control unit activates emergency engine(s) automatically.
In some embodiments, the control unit activates the emergency engine(s) at least in part automatically.
In some embodiments, the control unit receives sensor values from the aircraft and/or one or more dedicated sensors.
In some embodiments, the emergency engine(s) comprise a left-side emergency sub-engine coupled to a left side of the aircraft and a right-side emergency sub-engine coupled to a right side of the aircraft.
In some embodiments, the left-side emergency sub-engine and the right-side emergency sub-engine produce different values of thrust force, thereby providing at least some yaw moment to the aircraft to control a yaw angle of the aircraft. In some embodiments, the one or more control is coupled to a throttle and/or a collective of the aircraft.
There is provided, in accordance some embodiment, a helicopter comprising a frame and one or more main engine integrated with the frame. The helicopter comprises one or more rotor coupled to the main engine(s), thereby allowing the main engine(s) to provide power to the rotor(s). The helicopter comprises an emergency engine coupled to the frame, for providing a forward thrust to the frame when the emergency engine is activated. The helicopter comprises a user interface for receiving input from a pilot of the helicopter, the user interface comprising at least one user control for activating the emergency engine when the main engine(s) stops providing power to the rotor(s), thereby the enhancing autorotation performance of said helicopter.
In some embodiments, the enhancing may be by increasing a flight range of the helicopter, increasing a flight time of the helicopter, decreasing a rate of descent of the helicopter, and/or increasing an airspeed of the helicopter.
There is provided, in accordance some embodiment, a method for facilitating a safe landing of a rotary-wing aircraft in emergency events. The method comprises an action of receiving a request for emergency thrust from a user interface. The method comprises an action of sending a start command to an emergency engine coupled to a rotary-wing aircraft following the request. The method comprises an action of thrusting the rotary-wing aircraft coupled to the emergency engine in a direction substantially of a longitudinal axis of the rotary-wing aircraft, thereby increasing a forward velocity of the rotary-wing aircraft, decreasing the rate of descent, and/or facilitating a safe landing of the rotary-wing aircraft in an emergency event.
In some embodiments, the facilitating may be by increasing a flight range of the rotary-wing aircraft, increasing a flight time of the rotary-wing aircraft, decreasing a rate of descent of the rotary-wing aircraft, and/or increasing an airspeed of the rotary-wing aircraft.
In some embodiments, the emergency event is a main engine failure, a vortex ring state, a tail rotor failure, and a loss of tail-rotor effectiveness (LTE).
In addition to the exemplary aspects and embodiments described above, further aspects and embodiments will become apparent by reference to the figures and by study of the following detailed description.
Exemplary embodiments are illustrated in referenced figures. Dimensions of components and features shown in the figures are generally chosen for convenience and clarity of presentation and are not necessarily shown to scale. The figures are listed below.
Disclosed herein are embodiments of emergency thrusters for enhancing autorotation flight mode (AFM) of helicopter, rotary-wing aircraft, and/or the like. For example, emergency thrusters are used for improving the chance of safe autorotation landing, extending the range for safe landing during autorotation flight mode (AFM) of helicopters, rotary-wing aircraft, and the like.
In many cases, aircraft emergency events are a result of a main-engine failure. In such a case, the forward thrust provided by an emergency engine, such as a rocket engine, provides energy to maintain the rotation of the main rotor and thus maintains the helicopter lift and assists autorotation without losing substantial altitude. For example, the United States (USA) Federal Aviation Administration (FAA) Helicopter Flying Handbook No. FAA-H-8083-21A, published by the United States Department of Transportation, Federal Aviation Administration, Airman Testing Standards Branch, AFS-630, P.O. Box 25082, Oklahoma City, Okla., USA, and incorporated herein in its entirety by reference, describes in chapter 11 an autorotation state of flight for a helicopter. For example, when the rocket engine is operational, the AFM of a helicopter is similar to the normal mode of an auto-gyro, where the thrust is used to balance the drag of the aircraft, such as fuselage drag, rotor drag, and the like.
As used herein the terms rocket, rocket engine, emergency rocket engine, rocket thruster engine, and the like mean a rocket engine using a propellant to provide thrust to an aircraft in emergency events to enhance the performance of an autorotation state of flight, such as enhance autorotation performance, specifically in rotary-wing aircraft such as helicopters and the like.
Reference is now made to
A tail-rotor failure may result in a spin of the helicopter due to the lack of tail-rotor thrust moment which balances and/or compensates the main rotor torque. A forward velocity in this case may compensate for this unwanted spin due to the aerodynamic forces that are acting mainly on the helicopter vertical stabilizer and body. Thus a rocket emergency engine thruster may increase the forward velocity, elevation, flight duration, and/or the like, thus increasing the aerodynamic stabilizing forces and decreasing the unwanted spin, such as when a tail-rotor failure occurs during hover or a low-speed maneuver. For example, by automatic activation of the thrusting rocket.
Many existing rocket engines are both dangerous to operate on or near aircraft, cannot be controlled, are too heavy, and/or too bulky to be used as emergency engines.
According to embodiments of the present invention, there are provided methods, devices, assemblies and systems to increase the time and/or flight range of an aircraft when the aircraft does not have sufficient speed and altitude to land safely, for example, when in an autorotation state of flight.
A forward thrust emergency engine, according to present embodiments, provides increased safe landing range, such as time, range, distance, and the like, when autorotation needs to be performed, thus increasing the chances of a successful and safe autorotation and landing. For example, while maintaining the rotor rotational speed within the required limits. For example, a forward pushing emergency rocket engine has the potential to maintain forward velocity in cases of main engine failure and allow controlled forward autorotation flight while maintaining altitude, thus allowing additional flight duration, extending the range for emergency landing, which may be needed in some cases for locating a safe landing location.
Optionally, the emergency engine is a gel-propelled rocket engine coupled to a rotary-wing aircraft, such as a helicopter.
For example, when a helicopter loses main engine power over terrain that does not allow a safe landing, such as over a forest, enemy territory, rocky terrain, mountains, a lake, an ocean, and the like, with the airspeed and altitude available to the aircraft at time of failure, an emergency rocket engine provides increased range under autorotation state of flight of the helicopter to find a safe landing location.
Reference is now made to
As used herein, the term emergency engine system means a system for supplying forward thrust to an aircraft in an emergency event, such as a main engine failure, and includes components such as a user interface, user controls, an engine, engine components, propellant tanks, propellant tanks, pumps, pressure tanks, valves, tubing, regulators, controllers, combustion chambers, nozzles, and/or the like. As used herein, the term emergency engine means an engine capable of supplying thrust to an aircraft once activated, and the engine components may be grouped into sub-systems, assemblies, and the like, comprising one or more components in each assembly. As used herein the term sub-system means a group of system components that can be controlled externally and operate as a unit. As used herein the term assembly means a group of system components that are integrated together but cannot function as an independent unit to perform one or more function of the system.
Optionally, the start 103 command is preceded by an arm 102 command sent to the emergency engine system, such as a manual arm command, an automatic arm command, a semi-automatic arm command, and the like.
The start engine command from the user interface activates the thrust 104 of the emergency engine which may be applied to the fuselage, frame, a fixed point of the aircraft mechanical structure, and/or the like of the aircraft, by a coupling mechanical element between the emergency engine and the aircraft frame. As used herein, the term frame means any parts of an aircraft that can accept forces and apply them to the aircraft as a whole, such as the fuselage, frame, mechanical framework, tail, structural support elements, and the like. For example, emergency engine thrusts 104 forward a helicopter coupled to the emergency engine. The forward thrust of the aircraft may allow the aircraft pilot, such as a helicopter pilot, to raise the pitch of the aircraft, and thus the thrust improves 105 the performance of an autorotation state of flight to the aircraft. The emergency engine may be stopped 106 either before or after the AFM has started.
Optionally, the emergency engine is started 103 and the aircraft is thrust 104 forward for a limited amount of time. For example, the aircraft is thrust forward for 10 seconds. For example, the aircraft is thrust forward for more than one second and less than ten minutes, optionally in one or more intermittent bursts. For example, AFM state of flight is initiated at 2000 feet AGL over a forest and the emergency engine is activated between five and 30 seconds to provide a longer distance to find a safe landing. A second operation of the emergency engine may be performed at an altitude of 325 feet to provide an additional distance of 100 feet in the forward direction to reach an identified safe landing location. For example, operation of the emergency engine is initiated when the aircraft is in VRS at 325 feet altitude and thus the forward velocity is used to evade the VRS condition without the need to lose altitude by pitching down.
Optionally, forward thrust 104 may be controlled, either by modulation (i.e. PWM) or by reduction/increase of continuous thrust. For example, thrust 104 may be effectively lowered, i.e. modulated to avoid structural damage to the aircraft. For example, the thrust may be increased by certain modulation or by decreasing propellant mass flow rate to improve maneuverability of the aircraft, for example to avoid a collision with a second aircraft. For example, the thrust is modulated to avoid heating of aircraft components due to the heat transfer from emergency engine exhaust gases.
Optionally, the emergency engine exhaust gases may be directed laterally to provide sideways thrust to control aircraft yaw, such as to compensate for tail rotor failure, ineffectiveness, and/or the like. For example, the emergency engine may have a moveable nozzle and/or deflector for providing lateral thrust to the aircraft thus allowing a change in yaw of the aircraft. For example, the change in yaw may be required to correct for a tail rotor failure, a Fenestron™ failure, a failure in one rotor of a dual rotor aircraft, a ducted fan tail rotor ineffectiveness, and the like. For example, a controller uses a gyroscopic sensor and a dedicated control algorithm to stabilize the yaw of an aircraft in an emergency event, such as a tail rotor failure and the like.
Optionally, the emergency engine thrust is angled so as to have a neutral effect on the aircraft pitch. For example, the emergency engine is angled so that the exhaust gases are directed upwards or downwards relative to the longitudinal axis of the aircraft at a 5, 7.5, 10, 15, 20, 25, or 30-degree angle, or any other angle in between, so as to neutralize the effect of the thrust of the emergency engine on the aircraft's pitch angle. For example, the emergency engine is angled so that the exhaust gases are directed upwards or downwards relative to the longitudinal axis of the aircraft at an angle between −10 and +10 degrees. For example, the emergency engine is angled so that the exhaust gases are directed upwards or downwards relative to the longitudinal axis of the aircraft at an angle between 1 and 35 degrees. For example, the emergency engine is angled so that the thrust provided to the aircraft is aligned near the center of mass of the aircraft so as to avoid destabilizing the aircraft pitch angle.
Reference is now made to
Optionally, emergency engine 205 is coupled to tail 240 of aircraft 200.
When a main rotor 231 of aircraft 200 stops receiving power from main engine 230, or when tail rotor 241 fails, or the like, pilot 221 may press an arming button 202A to arm (102 in
Optionally, when tail rotor 241 of aircraft 200 malfunctions pilot 221 may operate emergency engine 205 to provide thrust 210 to the aircraft and subsequently enhancing (105 in
Optionally, emergency engine 205 is a rocket engine, such as a solid rocket engine, a liquid propellant rocket engine, a gas propellant rocket engine, a gel propellant rocket engine, a hybrid rocket engine, a monopropellant rocket engine, a bipropellant rocket engine, a tri-propellant rocket engine, and/or the like. For example, the hybrid rocket engine comprises any combination of gas, liquid, solid, semi-solid (gel), and the like propellants. For example, a bipropellant rocket fuel is a propellant with two components. Optionally, the propellant(s) of an emergency rocket engine 205 include one or more of liquid oxygen, liquid hydrogen, kerosene, nitrogen tetroxide, hydrazine, unsymmetrical dimethyl hydrazine, and/or the like. Optionally, the propellant(s) of an emergency rocket engine 205 are solid propellants, liquid propellants, gel propellants, and/or hybrid propellants comprising any combination of solid, liquid or gel propellants. Optionally, the propellant(s) of an emergency rocket engine 205 are any combination of monopropellants, bipropellants, tri-propellants, and/or the like. Optionally, the propellant(s) of an emergency rocket engine 205 are hypergolic propellant(s). In embodiments of the invention, an emergency rocket engine may use any combinations of propellant types suitable for the specific type of rocket engine, and these combinations are not limited to or reflect on the acceptability, toxicity, practicality, profitability, and/or like considerations of emergency engine 205.
Reference is now made to
Following are described several specific considerations and options for different embodiments of the invention.
Reference is now made to
Rocket engine 300 may combine injectors 306, combustion chamber 307, and nozzle 308 to form a single sub-system, such as an Emergency Engine Combustion Assembly, in order to optimize the combustion process and the flow of the exhaust gases. Optionally, the propellant and/or feeding system components may be located separately from the engine combustion assembly in accordance with specific aircraft and/or engine limitations. Separately locating some engine components may be done as long as the propellant flow to combustion chamber assembly 208 may be provided by the pressurization system and/or an alternative power cycle. This kind of modular system design allows significant flexibility for the installation and adaptation of emergency rocket engine 205 on an aircraft. Other considerations in choosing a modular or unified engine design approach, may be system cost, maintainability, and simplicity of installation. Each type of engine design may have advantages and disadvantages for specific installations, depending on the specific aircraft application and design features. For example, higher pressure and/or larger capacity of pressure vessels may be needed to guarantee the propellant flow, with increased distance from the combustion chamber to the propellant tanks or the pressure vessels.
A Gel Rocket Engine (GRE) may often be defined as a rocket engine in which the propellants, such as a fuel, and oxidizer and/or the like, are stored in a gel state in their respected tanks before injection into the combustion chamber. A rocket engine in which either the fuel or the oxidizer are liquids may be considered a GRE when one or more propellant is stored in a gel state.
A GRE system may be similar to a Liquid Rocket Engine (LRE) system with relevant modifications and adaptations due to the special mechanical nature of the gel. It includes the engine itself, which may comprise a combustion chamber, a nozzle, an injector, a feeding system for the propellant components, a control system, an ignition system, and the like, and may have other auxiliary units such as cooling system components and safety systems. Like in a LRE, a GRE may be turned on and off by means of controlling the flow of propellant components.
Liquid bipropellant rocket engines, as well as GREs, may be categorized according to their power cycles, such as how power is derived to feed propellants to the main combustion chamber. Complex feeding systems, usually seen on large rockets, may be based on pumps that feed the propellant. For example, high-mass flowrate systems use specialized pumps, also known as turbo-pumps, that are driven by a gas generator which may be fed by the engine's own propellant. In a pressure-based propellant feed system, the system does not use pumps or turbines and instead relies on tank pressure, electrically induced piston pressure, or the like, to feed the propellants into the combustion chamber. In practice, the pressure-based feed system may be limited to relatively low chamber pressures because higher pressures make the chambers too heavy. The pressure-based feed system may be reliable, given its reduced part count and complexity compared with other systems. Optionally, a pressure-fed GRE based on a hypergolic composition, for example with no ignition system, is used as emergency engine.
In pressure-based feed systems, chamber pressures may range from 7 to 250 atmospheres. However, typical pressure values may be 20-80 atmospheres for combustion chamber assembly 208 and 20-40 atmospheres higher for the feeding pressure. These pressure values may change for a specific rocket engine based on the specifications.
Following are installation limitations and considerations of emergency rocket engine on an aircraft.
Location of an emergency rocket engine, and specifically the emergency engine assembly, may be determined by the engine thrust vector and exhaust gases path. The location of the GRE components may be such that the functionality of the emergency rocket engine is provided while the aircraft integrity and safety is maintained. For example, in an emergency rocket engine application for providing thrust to helicopters, one such consideration may be that the thrust vector coincides, as much as possible with the helicopter's center of gravity and directed along the helicopter longitudinal axis. Such a configuration may avoid or minimize further manipulation of the helicopter controls when the emergency thrust engine is activated and avoid inducing a rotational movement of the helicopter as a byproduct of the forward thrust vector. For example, a rotor-wing aircraft may have a minimum rate of descent of 1500 feet per minute at an airspeed of 60 knots, during AFM. For example, a rotor-wing aircraft may have a maximum safe landing distance at a rate of descent of 1800 feet per minute at an airspeed of 85 knots. For example, a rotary-wing aircraft is flying below an autorotation airspeed, and the emergency rocket provides forward thrust to enhance an autorotation state of flight. For example, a rotary-wing aircraft has an engine failure, a freewheeling unit failure, and/or the like, and the emergency rocket provides forward thrust to enhance an autorotation state of flight by increasing the flight distance and/or time to a safe landing location while maintaining autorotation state of flight.
Optionally, a safety consideration is the exhaust gas path from the emergency engine. Optionally, the cone-shaped path exhaust path does not intersect any aircraft structural parts, or that the effect of the exhaust gases does not result in an immediate adverse implication to the aircraft, such as structural disengagement, fire, and the like. For example, installation in a helicopter is performed to avoid the helicopter vertical stabilizer assembly which is located at the rear of the helicopter tail.
Reference is now made to
Optionally, specific aircraft have specific locations for an emergency engine. Reference is now made to
Optionally, two rocket engines and/or combustion chambers may be used in order to provide symmetric thrust on both sides of the aircraft when a single engine violates safety consideration and/or regulations. Reference is now made to
Following are considerations for the installation of an emergency rocket engine on an aircraft.
Optionally, regulatory documents are used to determine structural and operational requirements of attaching an emergency engine to an aircraft, such as described in “Acceptable Methods, Techniques, and Practices for Aircraft Alterations” published by the United States Federal Aviation Administration (FAA) in Advisory Circular (AC) No. 43.13-2b incorporated in its entirety by reference and others. For example, AC 43.13-2b, which relates to civil aircraft of 12,500 pounds (or pound-mass, both of which are units of mass as used herein) gross weight or less, refers to the Aircraft Structural Data, and describes the structural design process, determination of types of loads and stresses, materials and workmanship, effects on weight and balance, and the like. For example, aircraft heavier than 12,500 pounds gross weight may use emergency engine for providing forward thrust in emergency events. For example, a Robinson R22 weighs 796 pounds (389 kilograms), an empty Chinook weighs 23,401 pounds (10,185 kilograms), and a Russian Mi-12 weighs 15,200 pounds (6,910 kilograms), and the like.
For example, the effect of the emergency thrust on the helicopter weight and balance is considered at all stages of the propellant burn to comply with the helicopter weight and balance requirements. For example, the propellant tanks 303 and 304 when loaded with the propellants are the heaviest components of the emergency rocket engine and once ignited the propellants are continuously depleted. For example, the emergency engine center-of-mass location coincides with and/or is located close to the aircraft center of mass.
Optionally, propellant tanks are cylindrical when pressurized by integrated pistons. Optionally, different shaped propellant tanks are used when the pressurization system is separate from the tanks, an integrated pressurization unit is incorporated into the tanks, and the like.
Optionally, emergency engine includes a controller, for controlling the operation of emergency engine. As used herein the term controller means a unit, sub-unit, component, and the like, that controls other components of emergency engine and/or emergency engine system, such as an Engine Controller (EC), control unit, programmable controller, computerized controller, programmable logic controller, electronics circuit, and the like. For example, a micro-computer with various inputs and outputs (I/Os) interfaces with the different emergency rocket engine sensors to determine various parameters such as flow rates, temperature levels, pressure levels, pressurization system status, and the like. For example, the EC outputs control the feeding system valves and determine the propellant components mass-flow-rate, the engine thrust, the engine operation duration, and the like.
The control unit may also include its own Independent Power Source (IPS), such as a thermal battery activated by pyrotechnic and/or pyroelectric igniter, for driving the controller itself, the other control units, such as sensors, valves, and the like.
Optionally, the EC utilizes an external power source from the aircraft power. The following examples assume an IPS as a part of emergency rocket engine.
The EC may receive one or more signals from the aircraft avionics system or directly from the pilot through user interface 203, such as an Arm Command Signal (ACS), a Main Command Signal (MCS), and the like. The ACS may have two possible positions, such as an ACS On that clears the way for MCS and the engine regulation and an ACS Off that blocks the MCS and/or other engine operations. The MCS may be based on various flight parameters, aircraft position, altitude, velocity vector, aerodynamic configuration, and the like. The MCS may be processed using a dedicated algorithm-based method performed by a controller, such as described below. For example, a basic control sequence for the operation of a GRE as a back-up or emergency thrust engine on an aircraft or rotorcraft comprises a Regulator Valves (RV) Off and/or Control Valves (CV) Off condition where the GRE is not armed and not activated. For example, a basic control sequence comprises a RVs On and/or CVs Off where the GRE is armed (102 in
Optionally, a method to control the thrust level is performed by a pre-defined algorithmic sequence performed by a controller, such as Pulse Width Modulation (PWM) sequence, in which a specific thrust level, which is lower than the maximum GRE thrust level, is attained by a cyclic opening and closing operation of an on/off states of CVs.
Reference is now made to
Optionally, variants of the basic GRE structure provide similar or equivalent functionality. For example, using separate pressure vessels for the fuel and oxidizer tanks instead of a single pressure vessel, using a single RV instead of two RVs, using a single piston for both propellant tanks, rigidly attaching the two pistons of the propellant tanks, such as to set a fixed Oxidizer to Fuel (0/F) ratio, using diaphragms and/or bladders to pressurize the propellants in the tanks instead of pistons, and the like.
For example, an emergency engine, such as a thrust rocket, is operated in two stages, such as an arming stage and an activating stage for producing thrust. The activating stage cannot be activated without first performing that arming stage. For example, once system is armed, multiple thrust activations are possible, until system is disarmed. For example, the arming stage mechanism of user interface may be located in a different location of activation stage and clear alarming signals or voices may be introduced once system is armed in order to avoid misfire. Such an arming mechanism may be compared to an ejection seat mechanism, ballistic recovery systems, and the like.
Optionally, user interface comprises control for arming the emergency engine. For example, a user input operating arming control arms the emergency engine by priming the pressure system, activating an emergency thermal battery, pressurizing one or more propellant tanks, and the like.
Optional, a user interface comprises a control for activating an emergency engine. For example, a pilot first arms an emergency engine with a first control and then activates an emergency engine with second control.
Optionally, a user interface comprises a modulating control for modulating the thrust provided by the emergency engine. For example, a user interface has a hybrid control comprising a rotating lever, and the pilot presses the lever to arm the emergency engine and then rotates the lever to modulate the emergency engine thrust.
The arming stage functionality may provide pressure to the propellant tank's pressurization system. Deploying such pressure to the system minimizes the time for the actual activation of the rocket engine and may provide necessary indication to the operator in case the system has a malfunction. Such deployment may be risky in terms of possible misfire and in case of a crash or other accident when the system might need to be de-pressurized for safety considerations. Optionally, a locking pin is used to disable emergency engine when aircraft not in flight, such as a remove before flight pin and the like.
Once activated, a selected thermal battery may reach its activation voltage in less than a second. The pressure rise in the pressurization systems may be measured in milliseconds and the total time for arming the system from a received pilot input, may be adjusted to be less than a second which may enable forward thrust after very little loss of altitude, such as 3 meter or less.
When the arming function does not provide pressure to propellant tanks, the arming function may be pure logical, with or without the actual activation of the thermal battery, such as by electronic gating the further activation of the rocket engine. Optionally, other means, such as mechanical gating, may allow further activation of the rocket engine.
Arming of the rocket engine, which may be either a predefined step in the operation of emergency rocket engine or a part of the activation sequence, may be confirmed by both pilot and/or operator action, and optionally confirmed by a machine algorithm performed by a controller.
The arming decision by the pilot and/or operator should be clearly defined in the aircraft manuals and be based on the pilot and/or operator recognition that an emergency event has occurred which may require the activation of the emergency rocket. Such indications include engine failure (indicated by an automated alarm, decrease in engine and/or rotor RPM, or by feel), tail-rotor failure, operation of the helicopter with insufficient altitude and/or speed (for example, when the helicopter encounters wake turbulence), and the like.
Depending on available helicopter sensors and avionics, including other aircraft parameters, such as altitude, airspeed, attitude, climb rate, and the like, may be used for determining the need of an emergency thrust rocket engine operation. Other environmental conditions, such as actual geographical location, day/night time, and the like, may also serve such as input parameters to a control algorithm based method performed by a controller. For example, certain locations, such as highly populated areas, may prohibit the use of rocket engines at a low altitude or for even any other reason.
The pilot may also receive some indications or system recommendations for activating the rocket engine. For example, inputs received from other alarm and/or warning systems on the aircraft, such as helicopter engines indicators and Helicopter Terrain Awareness and Warning System (H-TAWS), may recommend using the emergency engine. For example, H-TAWS system gives a pilot advanced warning about hazardous terrain and obstacles along their flight path and altitude.
An emergency thrust rocket may be activated by a human pilot, an automatic algorithm-based control method performed by a controller, a combination of both, and the like. For example, when an engine failure occurs, the rotor rotation speed starts to decrease, and the like, the collective may be lowered manually and/or automatically. Next, the emergency rocket engine may fire manually or automatically, and the pilot operates the cyclic to maintain flight speed in AFM, optionally using pedals to control yaw, optionally using an automatic pilot, while collective may be used to maintain rotor rotation speed. Landing may be performed by standard flair when the aircraft is near ground level, by raising the nose to stop forward speed and using the remaining energy in the rotating rotor to soften the touch down.
Optionally, the user controls of an emergency engine are located on or near a cockpit control of the aircraft, such as the collective, cyclic, pedal, throttle, and the like. For example, the pilot turns the rocket on or off using a control, such as a button, a switch, a handle, a grip, and the like, which may be any means physically located on the collective but have no logical interface to the collective movement or location. For example, operation of a thrust rocket emergency engine may include some kind of coupling of the rocket on/off function with the cyclic control position, a collective position, and/or the like.
For example, the pilot's rocket control includes a logical interface between the rocket activation and the throttle position, thus providing a throttling of the rocket engine. Various thrust levels may be provided by several means such as by controlling the propellant flow rate or by PWM as described herein.
For example, the emergency rocket activation control is separately located in the cockpit from the collective, such as a hand activation, a leg activation, a second pilot activation, and the like.
For example, an operation of an emergency rocket engine to provide a back-up for the failure of the tail rotor may be coupled to the helicopter anti-torque pedals, rather than the cyclic, throttle, or collective.
Optionally, automatic activation of the emergency engine is performed after the system is armed and may be based on pre-defined algorithm-based methods performed by a controller. For example, emergency activation may depend on available helicopter sensors and avionics and/or emergency engine system sensors, such as altitude, airspeed, attitude, climb, and the like. For example, sensor values are used for determining the need of an emergency thrust rocket engine operation. Optionally, other environmental conditions such as geographical location, time of day, and the like, may be used for controlling activation of an emergency engine, such as operation in highly populated areas, in flammable/explosive environments, and the like. For example, a location sensor value is used to prevent activation of an emergency rocket engine where it may not be allowed. The emergency rocket engine thrust level and impulse time may be determined by a closed-loop control sequence that measures the flight parameters and the aircraft position in order to determine the thrust that may be needed.
Optionally, combinations of the herein described control methods may be utilized in embodiments of the invention. For example, a combined activation is based on automatic activation of the rocket engines with manual control stop the engine by the pilot.
For example, a Bell 204B® helicopter equipped with a gel-propelled emergency rocket engine is flying at an altitude of 500 feet and an airspeed of 15 knots. The emergency engine is coupled to the fuselage underneath the helicopter tail as in
For example, a twin main engine Bell 206LT TwinRanger® helicopter is equipped with two gel-propelled emergency rocket engine coupled to either side of the helicopter near the main engine exhausts, as in
For example, an AgustaWestland® AW-139 is equipped with two gel-propelled emergency rocket engine coupled to either side of the helicopter near the main engine exhausts, as in
For example, an Enstrom® 480B helicopter weighing 2,600 pounds is equipped with a gel-propelled emergency rocket engine and is flying at an altitude of 1000 feet and an airspeed of 60 knots. The emergency engine is coupled to the fuselage underneath the helicopter tail as in
Reference is now made to
Reference is now made to
Following are some numerical examples of an emergency rocket engine of a helicopter. For example, a 30-kilogram emergency rocket engine provides 600 kilograms of force thrust for 10 seconds from 20 kilograms of propellant. For example, a 50-kilogram emergency rocket engine provides 600 kilograms of force thrust for 20 seconds from 40 kilograms of propellant. For example, a 30-kilogram emergency rocket engine is coupled to a Bell® model 206® helicopter weighing 1400 kilograms (gross weight). The emergency rocket engine provides 280 kilograms of thrust for 20 seconds at 0.9 kilogram per second propellant consumption rate, increasing the distance to a safe landing by 500 meters. For example, a 15-kilogram emergency rocket engine is coupled to a Robinson® model 22 helicopter weighing 600 kilograms (gross weight). The emergency rocket engine provides 120 kilograms of thrust for 20 seconds at 0.4 kilogram per second propellant consumption rate, increasing the distance to a safe landing by 500 meters.
Optionally, a remote pilot of a rotary-wing unmanned aerial vehicles (UAVs) uses an emergency rocket engine to extend the range of landing, such as time, distance, altitude, and the like, when a main engine fails. For example, an emergency rocket engine operated by a remote pilot when coupled to a rotary-wing AUV that has a main engine failure, provides increased situation awareness to a remote pilot by providing more time, distance, altitude, and the like to perform a safe landing. Some benefits of a gel-propelled emergency rocket engine are the ability to achieve a stable, safe, controllable, and compact design for the emergency engine, thereby allowing the emergency engine to comply with practical and regulatory requirements.
In the description and claims of the application, each of the words “comprise” “include” and “have”, and forms thereof, are not necessarily limited to members in a list with which the words may be associated. In addition, where there are inconsistencies between this application and any document incorporated by reference, it is hereby intended that the present application controls.
Number | Date | Country | Kind |
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242061 | Oct 2015 | IL | national |
This application is a National Phase of PCT Patent Application No. PCT/IL2016/051119 having International filing date of Oct. 13, 2016, which claims the benefit of priority of Israel Patent Application No. 242061 filed on Oct. 13, 2015. The contents of the above applications are all incorporated by reference as if fully set forth herein in their entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/IL2016/051119 | 10/14/2016 | WO | 00 |