This disclosure relates to a thumb apparatus and system for mounting on a ground engaging work tool.
Hydraulic thumbs such as those disclosed in, for example, U.S. Pat. Nos. 9,777,458 and 6,589,007; WO 9502095 and U.S. Patent Publication 2022/0136202 are versatile attachments for machines such as, for example, backhoes, excavators, mini-excavators, tractors, and skid-steer loaders. When the hydraulic thumb is mounted to an arm on the machine, the machine operator can precisely retain bulky objects picked up with the bucket. The hydraulic thumb is capable of moving through a wide range of motion, which can allow an operator to pick and place objects with increased versatility and load control.
However, in some cases, the thumb assembly can make switching between pin on work tools inconvenient. For example, the work tool and thumb are sometimes pinned onto the arm of the machine with the same pin. In another example, mounting brackets may need to be added to the arm of the machine to attach a hydraulic cylinder/link to operate a particular thumb assembly.
Further, when a thumb assembly is not needed for a particular job or task, the thumb assembly adds size and weight to the bucket, which can reduce the stability of the machine and increase fuel burn.
Thumb assemblies are needed that make possible quick and easy mounting on or removal from a machine. In addition, a thumb assembly should be easily attachable without preconfigured mounts on the machine.
In one aspect, the present disclosure is directed to a thumb apparatus mountable on a front edge of a torque transferring top member of a ground engaging tool such as, for example, a bucket, a rake, a fork, and the like. The thumb apparatus may be integrated onto ground engaging tools used with a wide variety of machines such as excavators, backhoes, tractors, skid-steer loaders, and the like.
The thumb apparatus includes actuators and pin connections that are all integrated onto a front side of the ground engaging tool, so the thumb apparatus can be rapidly installed on an existing tool, or easily switched between tools of similar size. Since the thumb apparatus is on the front side of the tool, the combined thumb/tool can be easily installed on a stick of a machine using standard pins or quick couplers. The front-mounted location of the thumb apparatus maintains the tip radius of the tool and allows the thumb apparatus and the tool to move in unison, so the presence of the thumb apparatus does not reduce the breakout force of the tool.
In some examples, the thumb apparatus of the present disclosure can be provided as a kit that is easily switchable between multiple similarly sized machines within a fleet.
Like symbols in the drawings represent like elements.
Referring now to
The excavator 10 further includes a boom 18 operated by one or more hydraulic cylinders 20. The boom 18 is connected to a stick 22 operated by a hydraulic cylinder 24 on the boom 18. The stick 22 includes a hydraulic cylinder 26 operable to move a ground engaging tool such as a bucket 28 between an extended position and the retracted position shown in
The hydraulic cylinder 26 on the stick 22 is connected to the bucket 28 via a system of linkages 30. In the embodiment of
The thumb apparatus 50, which is mounted on a front surface 29 of the bucket 28, includes an arrangement of mounting flanges 52 for attachment to the bucket 28. The flanges 52 also attach to a frame 54 that includes at least one arm 56 moveable with at least one actuator such as, for example, a hydraulic cylinder 58. It should be understood that the actuator configured to move the arm 56 can be hydraulic, electric, or a combination thereof. The frame 54 further includes a distal edge 60 with protruding elements 62 configured to engage the ground engaging base member 27 of the bucket 28.
As shown in
Referring now to
Referring now to
Referring now to
The bottom section 170 includes a base edge member 179 on which are mounted an arrangement of ground engaging elements 131 including, but not limited to, adapters, tips, and base edge protectors, and the like, which are commonly referred to as ground engaging tools. Different basic bucket elements and structure may be used to form the bucket 128, as will be apparent to those of ordinary skill in the art.
Joining the heel section 172 and the side sections 174, 176 is a top member 182, which is sometimes referred to as a hinge assembly. The top member 182 includes a rear edge 181 and a front edge 183. As shown in FIGS. SA-SD, the front edge 183 of the top member 182 is on the same side of the bucket 128 as the base edge member 179 and the ground engaging tools 131. The rear edge 181 of the top member 182 is on the same side of the bucket 128 to which the power is applied by the hydraulic cylinders of the stick on which the bucket 128 is configured to be mounted.
In the example of
Elements of the top member 182 cooperate to form a torque tube 190. The torque tube 190 is designed to transfer torque from its middle section to its ends. The torque tube 190 functions to transfer “curling” torque about the center of the stick pin created by the power linkage pin, to the side sections 174, 176, corresponding side plates 178, 180, and the rest of the bucket 128. When the bucket bottom section 170 penetrates into material, the force propelling the bottom section 170 is transferred to the base edge 170 in part by this torsional force created about the stick pin by the power link. In addition to torque, a variety of other load paths exist through the torque tube 190. The torque tube 190 must be capable of transferring all of these large sustained and shock loads and torques. The torque tube 190 is formed in part through joining the top member 182, bottom section 170, and hinge plates 140A, 140B to form a rigid, tube-like structure.
The hydraulic thumb assembly 150 includes an arrangement of flanges 152A-152D that are mounted on the front edge 183 of the top member 182 and extend along a direction substantially normal to the longitudinal axis 102 of the top member 182. The flanges 152A, 152B are arranged parallel to each other and are attached on a first end 185 of the top member 182 outboard of the hinge plate 140A. The flanges 152C, 152D are arranged parallel to each other and are attached on a second end 187 of the top member 182 outboard of the hinge plate 140B. The flanges 152A-152D each include apertures 191, axially aligned with the bores 143, 147 of the hinge plates 140A, 140B, which can be used to access the stick pin (not shown in
As shown in
The outboard flanges 152A, 152D include pins 193 attaching a frame 154 thereto such that arms 156 can articulate about an axis 104 with respect to the top member 182. As shown in
The paired flanges 152A, 152B and 152C, 152D include pins 195 for mounting linear actuators such as, for example, hydraulic cylinders 158. However, it should be understood that other types of actuators can be used such as, for example, electrical, mechanical/electro-mechanical, pneumatic piezoelectric, and the like, as well as combinations thereof. The hydraulic cylinders 158 attach to corresponding pins 197 within flanges 153A-D on a distal end 105 of the arms 156 such that the cylinders 158, when activated, can move the frame 154 with respect to the bucket 128. As shown in FIGS. SB-SD, the arms 156 are mounted in the flanges 152A-152B and 152C-152D such that the arms articulate inboard of the side plates 176, 178 as the frame 154 moves from an open position to a closed position.
The distal end 105 of the frame 154 further includes a transverse crossmember 194 mounting protruding elements 162, which, when the thumb apparatus 150 moves into a closed position, extend between the ground engaging elements 131 on the bottom edge 179 of the bucket 128 such that the crossmember 194 is urged against the base edge member 179 of the bottom section 170.
As further illustrated in
As shown more clearly in FIGS. SB-SD, the frame 154 includes an arrangement of crossmembers 210 extending along a direction normal to the arms 156. In some examples, the crossmembers 210 include one or more reinforcing ribs 212 extending normal to and between the substantially parallel to the arms 156. As shown in
In another example shown in
In some examples, an upper portion 228 of the frame 154 can also optionally include one or more elastomeric bumpers 230 to prevent the frame 154 from forcefully contacting a stick attached to the bucket 128 when the frame 154 is in a fully open position. The shape and size of the bumpers 230 may vary widely, and those illustrated in
Referring now to
As shown in
The rake assembly 528 includes an arrangement of outboard arcuate arms 529A and inboard arcuate arms 529B, each terminating in ground engaging tines 531. The arcuate arms 529A, 529B may optionally including reinforcing crossmembers 533 and side plates 535 extending generally normal thereto. The arcuate
The rake assembly 528 is attached to a top member 582, which includes a rear edge 581 and a front edge 583. As shown in
The inboard arms 529B include interface members such as hinge plate portions 540A, 540B, which are attached to the top member 582 and extend along a direction substantially normal to a longitudinal axis 502 of the top member 582. The hinge plate portions 540A, 540B thus extend from the rear edge 581 of the top member 582 to the front edge 583 thereof. The hinge plate portion 540A includes two bores 541 and 543, and hinge plate portion 540B includes two bores 545 and 547. The bores 543 and 547, which are on the front edge 583 of the top member 582, are axially aligned and are configured to engage a stick pin that passes through a corresponding aperture in the stick of an excavator (see, for example, stick pin 39 in
Elements of the top member 582 cooperate to form a torque tube 590, which transfers torque from its middle section to its ends. The torque tube 590 functions to transfer “curling” torque about the center of the stick pin created by the power linkage pin, to the arms 529A. 529B of the rake assembly 528. When the tines 531 on the arms 529A, 529B penetrate into material, the force propelling the tines is transferred to the crossmembers 533 in part by the torsional forces created about the stick pin by the power link. The torque tube 590 thus joins the top member 582, hinge portions 540A, 540B, arms 529A, 529B, crossmembers 533, and reinforcing side plates 535 to form a rigid, tube-like structure.
The thumb apparatus 550 includes an arrangement of flanges 552A-552D that are attached to the front edge 583 of the top member 582 and extend along a direction substantially normal to the longitudinal axis 502 of the top member 582. The flanges 552A, 552B are arranged substantially parallel to each other and are attached on a first end 585 of the top member 582 outboard of the hinge plate portion 540A. The flanges 552C. 552D are arranged parallel to each other and are attached on a second end 587 of the top member 182 outboard of the hinge plate portion 540B. The flanges 552A-552D each include apertures 591, axially aligned with the bores 543, 547 of the hinge plates 540A. 540B, which can be used to access the stick pin (not shown in
The outboard flanges 552A, 552D include pins 593 attaching a frame 554 thereto such that arms 556 can articulate about an axis 504 with respect to the top member 582. As shown in
The paired flanges 552A, 552B and 552C, 552D include pins 595 for mounting actuators such as hydraulic cylinders 558. The hydraulic cylinders 558 attach to corresponding pins 597 within flanges 553A-D on a distal end 505 of the arms 556 such that the cylinders 558, when activated, can move the frame 554 with respect to the rake assembly 528. The arms 556 are mounted in the flanges 552A-552B and 552C-552D such that the arms articulate inboard of the outboard arms 529A as the frame 554 moves from an open position to a closed position.
The distal end 505 of the frame 554 further includes a crossmember 594 mounting protruding elements 562, which, when the thumb apparatus 550 moves into a closed position, extend between the ground engaging tines 531 on the rake assembly 528 such that the crossmember 594 is urged against the crossmember 533.
As discussed above with respect to the embodiments shown in
The interface member may be configured in a wide variety of ways. To provide another example,
In the example of
In another embodiment, the present disclosure is directed to a universal thumb apparatus kit that may be quickly and easily mounted to a torque tube or other torque transferring member on a wide variety of existing ground engaging tools. In some examples the universal thumb apparatus kit can include a mount with a plurality of flanges configured for attachment to the torque tube on the ground engaging tool. The kit further includes a frame configured to be attached to the mount, and the frame can include one or more arms configured to be attached to the flanges. The kit further includes fittings that can be connected to actuators such as, for example, hydraulic cylinders, configured to articulate the one or more arms on the frame, as well as suitable hydraulic or electrical lines needed to attach the thumb apparatus to a tool.
In another aspect, the present disclosure is directed to a method including attaching a thumb apparatus to a front edge of a top member configured to transfer torque to a ground engaging tool. The thumb apparatus includes a mount, at least one arm attached to the mount, and at least one actuator attached to the arm and the mount.
The foregoing thumb assembly may be used in the construction of ground engaging tools such as buckets and rakes configured for attachment to machines such as excavators, tractors, backhoes, skid-steer loaders and the like for use in many industries including construction and mining.
Example A. An apparatus, comprising:
Example B. The apparatus of Example A, wherein the top member comprises an interface assembly having a first hinge plate and a second hinge plate attached to the top member, wherein the first hinge plate and the second hinge plate extend along a direction normal to a longitudinal axis of the top member.
Example C. The apparatus of Example B, wherein the first hinge plate and the second hinge plate each comprise a first bore overlying the front edge of the top member, and a second bore overlying the back edge of the top member, and wherein the respective first bores and second bores are axially aligned.
Example D. The apparatus of Example C, wherein the mount for the thumb assembly comprises first and second substantially parallel flanges attached to the top member and extending along the direction normal to the longitudinal axis of the top member, and wherein the first and second flanges are positioned outboard of the first hinge plate.
Example E. The apparatus of Example C, further comprising a side plate attached to a first end of the top member and extending along the direction normal to the longitudinal axis of the top member, wherein one of the first and the second flanges is attached to the side plate.
Example F. The apparatus of Examples D or E, wherein the mount further comprises third and fourth substantially parallel flanges extending along the direction normal to the longitudinal axis of the top member, and wherein the third and fourth flanges are positioned outboard of the second hinge plate.
Example G. The apparatus of any of Examples D to F, further comprising a second side plate attached to a second end of the top member and extending along the direction normal to the longitudinal axis of the top member, and wherein one of the third and fourth flanges is attached to the second side plate.
Example H. The apparatus of any of Examples A to G, wherein the thumb assembly comprises a first arm and a second arm, wherein the first arm and the second arm extend along a direction normal to the longitudinal axis of the top member, and wherein the first arm is substantially parallel to the second arm.
Example I. The apparatus of Example H, wherein a first end of the first arm and a first end of the second arm are attached to the mount, and a second end of the first arm and a second end of the second arm are attached a distal edge of a frame.
Example J. The apparatus of Example I, further comprising a first actuating member attached to the first mount and extending substantially parallel to the first arm of the frame, and a second actuating member attached to the second mount and extending substantially parallel to the second arm of the frame.
Example K. The apparatus of Example J, wherein the first actuating member and the second actuating member are independently chosen from electrical, mechanical, hydraulic, pneumatic, piezoelectric, and combinations thereof.
Example L. The apparatus of any of Examples F to K, wherein the first flange, the second flange, the third flange, and the fourth flange each comprise an aperture, and wherein the apertures in the first, second, third and fourth flanges are axially aligned with the first bores in the first hinge plate and the second hinge plate.
Example M. The apparatus of any of Examples G to L, further comprising a heel section attached to the first side plate, the second side plate, and a base portion of the ground engaging tool.
Example N. The apparatus of Example M, wherein the base portion comprises a cutting edge with an array of tines protruding therefrom.
Example O. The apparatus of Examples M or N, wherein the heel section has a first major surface proximal to the front edge of the top member and a second major surface proximal to the back edge of the top member, and wherein at least a portion of the second major surface is overlain by a protective shroud.
Example P. The apparatus of Example O, further comprising a lift eye on the second major surface of the heel section.
Example Q. The apparatus of any of Examples G to P, further comprising an arrangement of tines between the first side plate and the second side plate, wherein the tines extend from the top member to a base portion of the ground engaging tool.
Example R. The apparatus of Example Q, wherein the base portion of the ground engaging tool comprises an array of ground engaging elements on the tines.
Example S. A thumb apparatus, comprising:
Example T. The apparatus of Example S, wherein the frame comprises a first arm and a second arm, and wherein the first arm is substantially parallel to the second arm.
Example U. The apparatus of Examples S or T, wherein the at least one actuator comprises a hydraulic cylinder.
Example V. The apparatus of Example U, wherein the apparatus comprises a first hydraulic cylinder attached to the first arm and a second hydraulic cylinder attached to the second arm.
Example W. The apparatus of Example V, further comprising a substantially flat reinforcing member extending between the first side arm and the second side arm.
Example X. The apparatus of Example W, further comprising an arrangement of hydraulic fittings for the first hydraulic cylinder and the second hydraulic cylinder, wherein the hydraulic fittings are mounted on the reinforcing member.
Example Y. The apparatus of Example X, wherein the reinforcing member comprises an aperture housing the hydraulic fittings.
Example Z. The apparatus of Example Y, wherein the aperture comprise a removable cover.
Example AA. The apparatus of any of Examples S to Z, further comprising an elastomeric bumper on the distal edge of the frame.
Example BB. The apparatus of any of Examples S to AA, wherein the tool comprises a bucket.
Example CC. The apparatus of any of Examples S to BB, wherein the tool comprises a rake.
Example DD. An excavator bucket, comprising:
Example EE. The bucket of Example DD, wherein the first flange is attached to the first side plate and the fourth flange is attached to the second side plate.
Example FF. The bucket of any of Examples DD to EE, wherein the first flange, the second flange, the third flange, and the fourth flange extend along a direction normal to the longitudinal axis of the top member.
Example FF. The bucket of any of Examples DD to FF, further comprising a substantially flat reinforcing member extending between the first arm and the second arm.
Example GG. The apparatus of claim Example FF, wherein an arrangement of hydraulic fittings for the first hydraulic cylinder and the second hydraulic cylinder are mounted on the reinforcing member.
Example HH. The apparatus of Example GG, wherein the reinforcing member comprises a housing containing the hydraulic fittings.
Example II. The apparatus of Example HH, wherein the housing comprises a removable cover.
Example JJ. The apparatus of any of Examples DD to II, further comprising an elastomeric bumper on the distal edge of the frame.
Examples KK. A method comprising attaching a thumb apparatus to a front edge of a top member configured to transfer torque to a ground engaging tool, the thumb apparatus comprising a mount, at least one arm attached to the mount, and at least one actuator attached to the arm and the mount.
Example LL. The method of Example KK, wherein the top member comprises an arrangement of hinge plates extending from the front edge of the top member to a back edge thereof, wherein the hinge plates are configured to attach the tool to a stick and a power linkage on the stick, and wherein the mount comprises an arrangement of flanges attached to the top member outboard of the hinge plates.
Example MM. A kit, comprising:
Example NN. The kit of Example MM, further comprising fittings configured for attachment of the at least one actuator and a corresponding fitting on a member to which the ground engaging tool is to be attached.
Example OO. The kit of any of Examples MM to NN, wherein the torque tube comprises an interface member attached thereto, wherein the interface member extends from a front edge of the torque tube to a rear edge of the torque tube.
Example PP. The kit of Example OO, wherein the plurality of flanges comprises two pairs of substantially parallel flanges configured for mounting on the torque tube, wherein the flanges are configured to be mounted outboard of the interface member.
Example QQ. The kit of any of Examples NN to PP, wherein the frame comprises two substantially parallel arms.
Example RR. The kit of Example QQ, wherein a crossmember between the parallel arms comprises a housing, and the fittings are within the housing.
Example SS. The kit of Example RR, wherein the housing comprises a removable cover.
Example TT. The kit of any of Examples NN to SS, wherein the actuator comprises at least one hydraulic cylinder.