This invention is related to integrated circuit devices and in particular to volatile random access memories, such as dynamic random access memories (DRAMs).
A DRAM is a type of random-access memory that stores one bit of data in a capacitor coupled to a transistor within the integrated circuit. Lithographic scaling and process enhancements usually quadruple number of bits of storage in a DRAM in about every three years. However, the individual memory cells have become so small that maintaining the capacitance of each cell, as well as, reducing charge leakage may significantly inhibit continual size reductions.
What is needed is a DRAM memory cell that is smaller than a conventional one-transistor one-capacitor cell, that is readily scalable below 20 nm design rules, that is compatible with standard bulk silicon processing, and that consumes lower power, both statically and dynamically.
This invention provides a volatile memory array suitable for implementation of dynamic random access memories in which thyristors are formed in bulk silicon substrate and isolated from each other by a shallow trench of insulating material in one direction and a deeper trench of insulating material in a perpendicular direction. The thyristors may include vertical thyristors, such as PNPN or NPNP. The array of memory cells is arranged in a cross-point grid and interconnected by metal conductors and buried heavily doped layers.
In one embodiment the memory array includes row and column lines, and each vertical PNPN thyristor has an anode connected to a row line and a cathode coupled to a column line.
The substrate is preferably P-conductivity type with an N-conductivity type buried layer extending in a first direction to provide a column line and cathodes for the thyristors coupled to that column line. Alternating P-conductivity type and N-conductivity type layers on the buried layer provide the bases of the thyristor, with an upper P-conductivity type layer providing the anodes of the thyristors.
A conductive layer coupled to the anodes of the thyristor extending in a second direction orthogonal to the first direction provides a row line. As desired, gates may be formed in the insulating material to provide NMOS and PMOS transistors for improving switching speed.
In an embodiment, a method of making the array of PNPN vertical thyristors includes introducing N-conductivity type dopant into a P-conductivity type semiconductor substrate, thus providing a buried layer to form the column lines and cathodes for the vertical thyristors.
A P-conductivity type epitaxial layer is then formed over the buried layer. Etching through a mask removes the epitaxial layer and the buried layer to expose portions of the substrate to form parallel deep trenches that are filled with insulating material such as silicon dioxide.
The epitaxial layer is etched again to form parallel shallow trenches that are perpendicular to the deep trenches. After filing the shallow trenches with insulating material the bases and anodes of the thyristor are doped and desired electrical contacts and connectors are formed.
A method of operating the memory array to program a selected thyristor ‘on’ includes steps of applying a positive potential to the row line to which the selected thyristor is connected and applying a lower potential to the column line to which the selected thyristor is connected a lower potential where the difference between the positive potential and the lower potential is greater than that required to turn on the thyristor. All of the non-selected lines have potentials applied to them insufficient to change the state of other thyristors. To turn the selected thyristor off, a low potential is applied to the row line and a positive potential is applied to the column line sufficient to turn it off All of the non-selected lines have potentials applied to them insufficient to change the state of other thyristors.
The selected thyristor is read a positive potential to the row line and a lower potential to the column line. The difference between the positive potential and the lower potential is sufficient to pull the column line to a higher potential if the selected thyristor was programmed on, but insufficient to cause the thyristor to pull the column line to a higher potential if the selected thyristor was programmed off.
Potentials applied to the non-selected row and column lines are insufficient to change their data. Maintaining potentials on the row and column lines sufficient to keep thyristors that are on turned on, but insufficient to turn on thyristors that are off, retains the stored data in the array.
A technique for reducing current in a row line to be accessed for an operation is provided. The memory cells coupled to a row line are divided into groups and the column lines for performing operations on the memory cells are carried out by applying the necessary potentials for that operation to only one group at a time. All other column lines are maintained at a lower potential. The operation is then performed and the next group selected.
A method for refreshing the memory array consists of dividing the array into sectors and refreshing it on a sector-by-sector basis, e.g. by providing a refresh line to apply current or voltage pulses to the sector by switchably connecting only those row lines in the sector to be refreshed to the refresh line.
Because the on thyristors dissipate power, power consumption in the array can be controlled by using parity bits to more closely balance numbers of on and off thyristor memory cells. For example two parity bits can define four states for a stored word that represent not changing the stored word, inverting the first four bits of the stored word, inverting the last four bits of the stored word, and inverting all of the stored word. This approach allows the stored words on average to have approximately the same number of on and off thyristors.
Other objects, features, and advantages of the present invention will become apparent upon consideration of the following detailed description and the accompanying drawings, in which like reference designations represent like features throughout the figures.
1. An Individual Memory Cell
This invention provides a thyristor-based volatile memory cell, methods of manufacturing the cell, and methods of operating an array of such cells. The memory cell has particular utility for use in dynamic random access memory (DRAM) integrated circuit, as well as circuits in which DRAM memories are embedded.
In an embodiment, the 2×2 memory cell array includes four vertical thyristors, such as PNPN, with anodes 20 at the corners of the layout. A deep silicon dioxide trench 22 isolates the left thyristors from the right thyristors while a shallow trench 21 isolates the upper thyristors from the lower thyristors.
A conductive line 24 provides a row line for the memory array, and is coupled to the anodes of the thyristors. A similar row line (not shown) extends across the anodes of the thyristors in the row above row line 24.
2. The Fabrication Process
Various embodiments of a process for fabricating a structure shown in an A-A′ cross-section view in
Next, a thin silicon dioxide (pad) layer is grown or deposited across an upper surface of the semiconductor structure. A silicon nitride layer is formed over the pad oxide layer using well-known process technology. Using a mask (not shown), openings are etched through the silicon nitride layer and the pad oxide layer to expose an upper surface of the epitaxial layer where deep trenches are to be formed. Using the patterned pads as a hard mask, with or without photoresist removal, a reactive ion etch (RIE) step is then performed to etch the deep trenches that extend through the memory cell area, e.g. as shown in the top view of
Next, the shallow trench is oxidized and then filled with silicon dioxide, in the same manner as described previously. After the trench is filled with silicon dioxide and planarized by CMP, the upper layers of silicon dioxide and silicon nitride are etched away, again using conventional wet, or dry, etching.
Ion implantation steps are used to introduce P-conductivity type and N-conductivity type impurities into the upper surface of the semiconductor creating a PNPN thyristor structure. The N-conductivity type impurity may be arsenic, while the P-conductivity type impurity may be boron, e.g. boron difluoride. Next, a refractory metal, such as titanium, cobalt, or nickel, is deposited on to the upper surface. A rapid-thermal anneal (RTP) is then performed to create a conductive metal silicide in semiconductor regions to provide an ohmic contact to the anode of the thyristor. The un-reacted metal is then removed by a wet etch. The buried N-type region provides the cathode connection.
Conducting lines provide the row lines connecting the anodes of the thyristors of a row together. These conductors may be metal, metal silicide, or doped polysilicon that are formed using well-known semiconductor fabrication techniques.
An alternative embodiment for the anode structure may be formed. A raised source/drain technology may be used to form the anode by selective epitaxial growth of silicon on the upper surface of the structure. This P-type region may be doped in-situ or using a masking and implantation step. As per the previous embodiment, a refractory metal and an annealing step may be used to form the anode electrode. The raised source/drain technology is compatible with a shallower trench, yet still enabling additional space for the N− and P− regions.
An alternative embodiment for manufacture of a vertical thyristor may be used. The previously described method for making the vertical thyristor may result in an implanted P-type base and N-type base regions with peak concentration and thickness limitations resulting from higher energy implant ion scattering and channeling. An alternative process may result in other base doping profiles while maintaining a planar silicon surface.
First, a buried layer N-type implant is performed. Then, epitaxial silicon of a desired thickness, e.g. 80 nm-130 nm, is grown across the upper surface. Next, the peripheral region of the integrated circuit is masked with photoresist, or other material. Then, the P-type base region is implanted with appropriate dopant. The masking material is then removed from the wafer and then another epitaxial layer of desired thickness, e.g. 120 nm-200 nm, is grown across the upper surface of the wafer, and doped N-type to form the N-type base region. Finally, the alternative process returns to formation of the trench isolation regions as described previously.
3. Operation of a Memory Cell Array
An array of memory cells may include the thyristors described above. Various methods are available to operate a memory array of arbitrary size to read, write, and refresh the memory array as appropriate. This invention is not restricted to any particular number of anode and cathode access lines or memory cells. In an exemplary memory array, individual retained, memory cells are each connected to an anode line and a cathode line.
Individual thyristors in an array may, over a period of time, gradually lose their stored data due to leakage currents. While this leakage is substantially less than occurs in a conventional one-transistor one-capacitor DRAM memory cell, to overcome the leakage current, the array can be placed in a standby state so that the stored data is retained. In this condition the ‘off’ thyristors are not affected, while the ‘on’ thyristors are continuously charged to the ‘on’ state. Because this standby state continuously consumes power, there is a trade-off between maintaining the thyristors in standby versus allowing discharge and periodically refreshing the array. In an embodiment, the entire array is refreshed from 1 to 10 times per second. This is less frequent than a conventional FET based DRAM requires refreshing.
The gates 80 may be formed in the deep trenches by first performing the deep silicon etch as described previously. The sidewalls of the trench are then oxidized—thereby forming the gate oxide that isolates the gate electrodes from the doped regions 32, 59, and 57. The trenches are then partially filled with silicon dioxide, e.g. by a chemical vapor deposition process. Then a conformal-doped polycrystalline silicon layer is deposited across the structure. After an anisotropic etching step removes the entire conformal polycrystalline silicon layer except as shown in
In other embodiments, the gates 80, 86 may be formed partially, or in separate segments, or completely around the thyristor.
In an embodiment, as shown in
In another embodiment (not shown), two adjacent thyristors separated by a trench may include one combined gate that is approximately centered in the trench, the combined gate shared by the two adjacent thyristors.
In an embodiment, a combined gate that is approximately centered in the trench is connected by a long and continuous gate line, parallel to the bit lines, for many contiguous thyristors, the bit lines being in M1 layer.
In another embodiment, a combined gate that is approximately centered in the trench is connected by a short and discontinuous gate line, parallel to the word lines, for some contiguous thyristors, the word lines being in M2 layer.
In an embodiment, two adjacent thyristors separated by a trench may include one combined gate that is off-centered in the trench, the combined gate being used with the nearer thyristor.
In an embodiment, a combined gate that is off-centered in the trench is connected to a gate line that is parallel to the bit lines.
In another embodiment, a combined gate that is off-centered in the trench is connected to a gate line that is parallel to the word lines.
In an embodiment, a gate line in a trench is located adjacent to an upper base of the thyristor.
In an embodiment, a gate line in a trench is located adjacent to a lower base of the thyristor.
In an embodiment, a gate line in a trench is located near a mid-depth of the trench.
In other embodiments, the gates 80 may be formed from other conductive material, such as metal, or silicides, or combinations of different materials.
In an embodiment, the gates 80, 86 may have a thickness of about 30-50 Angstroms.
In an embodiment, a volatile memory comprises: a first plurality of row lines; a second plurality of column lines; and an array of vertical thyristors having anodes coupled to one of the row and column lines and having cathodes coupled to the other of the row and column lines.
In an embodiment, a method of making a volatile memory array having row lines, column lines, and an array of vertical thyristors having anodes coupled to one of the row and column lines and having cathodes coupled to the other of the row and column lines, the method comprises: introducing opposite conductivity type dopant into a first conductivity type semiconductor substrate to thereby provide a buried layer providing a cathode for each of the vertical thyristors; forming a first conductivity type epitaxial layer on the buried layer; removing all of the epitaxial layer and the buried layer to expose portions of the substrate from a first plurality of parallel regions extending in a first direction of the memory array to thereby form a first plurality of deep trenches; filling the first plurality of deep trenches with insulating material; removing all of the epitaxial layer to expose portions of the buried layer from a second plurality of parallel regions extending in a second direction of the memory array to thereby form a second plurality of shallow trenches; filling the second plurality of shallow trenches with insulating material; introducing opposite conductivity type dopant into an upper portion of the epitaxial layer to form upper opposite conductivity type regions separated from the buried layer by a lower portion of the epitaxial layer; and introducing first conductivity type dopant into a top portion of the upper opposite conductivity type regions to form an anode for each of the vertical thyristors.
In an embodiment, a method of making a volatile memory array having row lines, column lines, and an array of vertical thyristors having anodes coupled to one of the row and column lines and having cathodes coupled to the other of the row and column lines, the method comprises: introducing opposite conductivity type dopant into a first conductivity type semiconductor substrate to thereby provide a buried layer providing a cathode for each of the vertical thyristors; forming a first epitaxial layer of first conductivity type on the buried layer; forming a second epitaxial layer of opposite conductivity type on the first epitaxial layer; removing all of the first and second epitaxial layers and the buried layer to expose portions of the substrate from a first plurality of parallel regions extending in a first direction of the memory array to thereby form a first plurality of deep trenches; filling the first plurality of deep trenches with insulating material; removing all of the of the first and second epitaxial layers to expose portions of the buried layer from a second plurality of parallel regions extending in a second direction of the memory array to thereby form a second plurality of shallow trenches; filling the second plurality of shallow trenches with insulating material; and introducing first conductivity type dopant into a top portion of the second epitaxial layer to form an anode for each of the vertical thyristors.
In an embodiment, voltage does not change between read/write/retention.
In an embodiment, voltage may be regulated by a temperature-compensated source.
In an embodiment, a result may include lower AC voltages. In an embodiment, as shown in
In an embodiment, operating condition may include 1.2 volt transistor.
In an embodiment, as shown in
In an embodiment, operating window may be improved from −40 degrees C. to 125 degrees C.
In an embodiment, macro area efficiency is increased.
In an embodiment, capacitive coupling cell-to-cell is reduced.
In an embodiment, as illustrated in
In an embodiment, as illustrated in
In an embodiment, as illustrated in
In an embodiment, as illustrated in
One potential issue with respect to using an array of thyristors as memory cells is the requirement for higher row currents during access operations to read the memory cells. We use the word ‘row’ as synonymous with anode, and ‘column’ as synonymous with cathode. Word line and bit line could also be used. To reduce the need for higher row currents we use a technique we refer to as rolling the word line.
The above data encoding techniques, or other similar approaches, are useful where the array standby current is to be maintained at a relatively constant level, and used for a current source controlled standby operation. Conventional logic circuitry can be used to detect the number and position of the ones, perform the desired inversions (or not) and add the parity bits to the stored data.
Data stored in the thyristor memory array are maintained in standby by supplying a hold voltage or current so that refresh is not needed. Under these standby conditions, all memory cells holding ‘0’ data conduct a very low, but finite current. Due to the exponential relationship between hold current and hold voltage, a current source may be used to keep cells alive in standby. We describe a technique of maintaining data retention at a low standby current using a constant current source to bias the array to the optimum holding voltage.
Under bias schemes described above, all memory cells holding ‘0’ data conduct a very low but finite current in order to maintain the array data without the need for refresh. An alternative approach is to adjust the current provided to an even lower value that is not sufficient to maintain the data integrity indefinitely, but which is sufficient to maintain it for a minimum “retention” period—e.g. 1 msec. This approach allows a significant reduction in the standby current. To maintain the integrity of the data indefinitely, however, a background refresh operation is performed on a sector by sector basis where the set holding current for a sector is increased to a higher value for a short period to re-establish the cell levels to a better value, but then reduced back to the normal standby current. This allows all the cells in the sector to be refreshed simultaneously, rather than on a row-by-row basis as is currently done with conventional DRAMs. Further, the refresh does not interfere with normal read/write operations, making the refresh operation externally invisible.
This description of the invention has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form described, and many modifications and variations are possible in light of the teaching above. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications. This description will enable others skilled in the art to best utilize and practice the invention in various embodiments and with various modifications as are suited to a particular use. The scope of the invention is defined by the following claims.
This patent application claims the benefit of U.S. Provisional Patent Application No. 62/186,336, filed Jun. 29, 2015 and U.S. Provisional Patent Application No. 62/345,203, filed Jun. 3, 2016, which are incorporated by reference along with all other references cited in this application.
Number | Date | Country | |
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62345203 | Jun 2016 | US | |
62186336 | Jun 2015 | US |