Ti(C,N)-based cermet with Ni3Al and Ni as binder and preparation method thereof

Description

CROSS-REFERENCE TO RELATED APPLICATION

The present application claims priority to Chinese Application No. 2014100828290, filed on Mar. 7, 2014, which is hereby incorporated by reference in its entirety.

FIELD OF THE INVENTION

The invention relates to technical fields of cermets materials and powder metallurgy, and more particularly to Ti(C,N)-based cermets with Ni₃Al and Ni as binder and a preparation method thereof.

BACKGROUND OF THE INVENTION

In the late 1920s and the early 1930s, in order to solve the problem of W and Co shortage faced by conventional WC—Co carbide materials and to meet the urgent demand of manufacturing development for high level tools and dies, Germany initiated to prepare TiC-based cermets by substituting TiC with high melting point, high hardness and abundant reservation for WC as ceramic phase, and by substituting Ni with superior chemical stability and abundant reservation for Co as metal binder. However, it is hard for TiC—Ni cermets to reach high toughness due to poor wettability of Ni with respect to Ti(C,N) particles, which makes it can hardly be used. In 1956, Ford Motor Company found that wettability of Ni with respect to TiC ceramic grains can be improved by introducing an appropriate amount of Mo into TiC—Ni cermets which leads to significantly reduced sizes of ceramic grains and densification of the sintered body, so that flexural strength of the material can be significantly improved. This finding is a significant technical breakthrough for preparation of TiC-based cermets. In 1971, R. Kieffer etc. from University of Vienna, Austria found that mechanical properties of TiC—Mo₂C—Ni cermets at room and elevated temperatures can be significantly improved by introducing an appropriate amount of TiN, which leads to a research boom in Ti(C,N)-based cermets.

Intermetallic compound Ni₃Al holds excellent characteristics of high specific stiffness, high elastic modulus, low density, and superior corrosion resistance and oxidation resistance at high temperature, besides, yield strength thereof increases with the temperature and reaches maximum values at 700˜900° C. Therefore, it may help improve corrosion resistance, oxidation resistance and mechanical properties at high temperature of Ti(C,N)-based cermets using Ni₃Al as binder. However, since Ni₃Al has poor ductility at room temperature, Ti(C,N)-based cermets with Ni₃Al as binder features low toughness and high brittleness, which makes it impossible for engineering applications.

SUMMARY OF THE INVENTION

In view of the above-mentioned problems, it is an objective of the invention to provide Ti(C,N)-based cermets with Ni₃Al and Ni as binder and a preparation method thereof so as to obtain a Ti(C,N)-based cermet with not only excellent toughness, but also excellent corrosion resistance, oxidation resistance and mechanical properties at high temperature.

To achieve the above objective, in accordance with one embodiment of the invention, there is provided Ti(C,N)-based cermets with Ni₃Al and Ni as binder, prepared by raw materials subjected to ball-mill mixing, die forming, vacuum degreasing and vacuum sintering, wherein the raw materials comprise TiC, TiN, Mo, WC, graphite, Ni powder and Ni₃Al powder containing B, and weight percentage of each chemical component of the raw materials is as follows: TiC 34.2˜43%, TiN 8˜15%, Mo 10˜15%, WC 5˜10%, graphite 0.8˜1.0%, Ni 20˜24%, and Ni₃Al powder containing B 6˜10%, and weight percentage of each element of the Ni₃Al powder containing B is as follows: Ni 87.23˜88.48%, Al 11.47˜12.68%, and B 0.5˜1.0%.

In accordance with another embodiment of the invention, there are provided Ti(C,N)-based cermets with Ni₃Al and Ni as binder, comprising chemical components of TiC, TiN, Mo, WC, graphite, Ni powder and Ni₃Al powder containing B, weight percentage of each chemical component is as follows: TiC 34.2˜43%, TiN 8˜15%, Mo 10˜15%, WC 5˜10%, graphite 0.8˜1.0%, Ni 20˜24%, and Ni₃Al powder containing B 6˜10%, and weight percentage of each element of the Ni₃Al powder containing B is as follows: Ni 87.23˜88.48%, Al 11.47˜12.68%, and B 0.5˜1.0%.

In accordance with still another embodiment of the invention, there is provided a method for preparing the Ti(C,N)-based cermets, comprising steps of preparing Ni₃Al powder, ball-mill mixing, die forming, vacuum degreasing and vacuum sintering, wherein

(1) preparing Ni₃Al powder: preparing a mixture of Ni, Al and B powders each having a purity of 99.0% or more, and weight percentage of each of the powders being as follows: Ni 87.23˜88.48%, Al 11.47˜12.68%, and B 0.5˜1.0%; ball-milling the mixture with ethyl alcohol whereby obtaining a uniformly mixed slurry; drying the mixed slurry and performing vacuum heating thereafter whereby obtaining a Ni₃Al sintering block containing B with a porous and loose structure; and smashing the Ni₃Al sintering block whereby obtaining Ni₃Al powder containing B;

(2) conducting ball-mill mixing with Ni₃Al powder containing B: preparing cermets mixture with TiC, TiN, Mo, WC, graphite, Ni powder and the Ni₃Al powder containing B as raw materials, a weight percentage of each of the raw materials being as follows: TiC 34.2˜43%, TiN 8˜15%, Mo 10˜15%, WC 5˜10%, graphite 0.8˜1.0%, Ni 20˜24%, and Ni₃Al powder containing B 6˜10%; and performing ball-milling on cermets mixture with ethyl alcohol whereby obtaining uniformly mixed cermets slurry;

(3) performing die forming on cermets slurries: drying and sieving cermets slurry, adding polyethylene glycol (PEG) with a weight percentage of 1%˜2% thereto as binder, and performing die forming under the pressure of 250 MPa˜400 MPa whereby obtaining green compacts;

(4) performing vacuum degreasing on green compacts: degreasing the green compacts in vacuum under the temperature of 250° C.˜350° C. for 4 h˜10 h whereby obtaining degreased green compacts; and

(5) performing vacuum sintering on the degreased green compacts: sintering the degreased green compacts in vacuum under the temperature of 1450° C.˜1490° C. for 0.75 h˜1.5 h whereby obtaining sintered cermets.

In a class of this embodiment, in the step of preparing Ni₃Al powder, ball-milling is performed with ethanol as milling dispersant and carbide ball as milling media, a mass ratio of ball to material of 5:1˜10:1, a rotating speed of 150 rpm˜250 rpm, and a milling duration of 12 h˜24 h, and vacuum heating is performed under the temperature of 1000° C.˜1200° C. with a duration of 1 h˜1.5 h.

In a class of this embodiment, in the step of ball-mill mixing, ball-milling is performed with ethanol as milling dispersant and carbide ball as milling media, a mass ratio of ball to material of 7:1˜10:1, a rotating speed of 150 rpm˜250 rpm, and a milling duration of 36 h˜48 h. Researches show that Ni₃Al has certain wettability and certain solubility with respect to TiC, TiN and WC, and adding Mo may improve the wettability therebetween. Researches also show that yield strength of Ni₃Al increases with the temperature and reaches a maximum value at 900° C. However, Ni₃Al has high brittleness, including intrinsic brittleness and environmental brittleness, mainly for the following reasons: (a) valence and electronegativity between a Ni atom and an Al atom in Ni₃Al differ greatly which leads to weak grain bond strength; (b) grain boundary sliding is difficult for maintaining chemical ordering of grain boundaries of Ni₃Al; and (c) cylindrical micropores on an atomic scale exist in Ni₃Al and become crack sources when sliding occurs. Environmental brittleness mainly relates to ambient water vapor. Specifically, Ni₃Al reacts with ambient water vapor absorbing O atoms and releasing H atoms, and the H atoms are absorbed to the grain boundaries which leads to grain boundary brittleness. Grain boundary brittleness of Ni₃Al may be effectively relieved by adding B and researches show that toughness of Ni₃Al may be improved by 50% or more by alloying B with a weight percentage of 0.1%. B segregates at grain boundaries and reduces grain boundary brittleness mainly through two mechanisms: (a) improving bonding strength of the grain boundaries; (b) making grain boundary sliding possible and segregated B at the grain boundaries preventing H atoms from diffusing along the grain boundaries. The present invention improves room temperature ductility and toughness of Ni₃Al binder significantly by adding a slight amount of B thereto and makes it possible for Ni₃Al to be used as a binding phase of cermets.

The preparation method of the invention, considering the overall performance, prepares Ni₃Al containing B by alloying, adds Ni thereto by a certain percentage, and uses the mixture of Ni powder and Ni₃Al containing B as binder for Ti(C,N)-based cermets, which can not only improve corrosion resistance, oxidation resistance and mechanical properties at high temperature of Ti(C,N)-based cermets, but also ensure excellent mechanical properties thereof at room temperature.

The Ti(C,N)-based cermets of the present invention features in excellent corrosion resistance, oxidation resistance and mechanical properties at high temperature, has a hardness of 89.0˜91.9 HRA, a room temperature bending strength of 1600 MPa or more, and a fracture toughness of 14 MPa·m^1/2or more, and is applicable for manufacturing high-speed cutting tools, dies and heat-resisting and corrosion-resisting components.

BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS

FIG. 1 shows X-ray diffraction spectrums of Ni₃Al powder containing B in a group A1 before and after vacuum heating according to a first embodiment of the present invention.

SPECIFIC EMBODIMENTS OF THE INVENTION

For clear understanding of the objectives, features and advantages of the invention, detailed description of the invention will be given below in conjunction with accompanying drawings and specific embodiments. It should be noted that the embodiments are only meant to explain the invention, and not to limit the scope of the invention.

The present invention will be described hereinafter in conjunction with specific embodiments. A method for preparing a Ti(C,N)-based cermet of a first embodiment of the invention comprises steps of:

(1) preparing Ni₃Al powder: preparing four groups of mixtures A1, A2, A3 and A4 with Ni, Al and B powders as raw materials, each of which has a purity of 99.0% or more, according to weight percentages of Table 1, average particle size, purity and oxygen content of each of the raw materials are listed in Table 2;

performing ball-milling on the four groups of mixtures with ethyl alcohol respectively whereby obtaining a uniformly mixed slurry for each group, drying the mixed slurries and performing vacuum heating thereafter whereby obtaining a Ni₃Al sintering block containing B with a porous and loose structure for each group, and smashing the Ni₃Al sintering blocks containing B whereby obtaining four groups of Ni₃Al powder containing B A1˜A4, where ball-milling is performed with ethanol as milling dispersant and carbide ball as milling media, and process parameters of ball-milling and vacuum heating are shown in Table 3, and a mass ratio of ball to material is 5:1˜10:1, a rotating speed is 150 rpm˜250 rpm, a milling duration is 12 h˜24 h, and vacuum heating is performed under the temperature of 1000° C.˜1200° C. with a duration of 1 h˜1.5 h;

XRD analysis is performed on Ni₃Al powder containing B of group A1 before and after vacuum heating; the result therefrom is shown in FIG. 1, where the horizontal axis represents diffraction angle 2θ with a unit of °, the vertical axis represents intensity, the lower curve is the X-ray diffraction spectrum of the mixture before vacuum heating, and the upper curve is the X-ray diffraction spectrum of Ni₃Al powder containing B after vacuum heating; and it indicates that Ni₃Al powder containing B is successfully obtained according to standard Powder Diffraction File (PDF) of Ni₃Al;

TABLE 1

nominal

composition

No.
(molar ratio)
Ni (wt. %)
Al (wt. %)
B (wt. %)

A1
Ni₇₆Al₂₄
87.27
12.68
0.50

A2
Ni₇₆Al₂₄
87.23
12.67
1.00

A3
Ni₇₈Al₂₂
88.48
11.47
0.50

A4
Ni₇₈Al₂₂
88.43
11.47
1.00

TABLE 2

average size
oxygen content
Purity

powder
(μm)
(weight percentage)
(weight percentage)

Ni
2.6
<0.02
>99.9

Al
55
<0.1
>99

B
5.1
<0.01
>99.9

TABLE 3

process parameter
A1
A2
A3
A4

ball-milling
ball to material
5:1
6:1
8:1
10:1

(mass ratio)

rotating speed (rpm)
150
250
200
250

milling duration (h)
12
16
20
24

vacuum
temperature (° C.)
1000
1100
1150
1200

heating
duration (h)
1.5
1.5
1
1

(2) performing ball-mill mixing with the Ni₃Al powder: preparing twelve groups of cermets mixtures B1˜B12 with TiC, TiN, Mo, WC, graphite, Ni powder and the Ni₃Al powder containing B as raw materials according to weight percentages of each of the raw materials shown in Table 4; and ball-milling the twelve groups of cermets mixtures with water respectively whereby obtaining twelve groups of uniformly mixed cermets slurries B1˜B12, where

ball-milling is performed with ethanol as milling dispersant, carbide ball as milling media, a mass ratio of ball to material of 7:1˜10:1, a rotating speed of 150 rpm˜250 rpm, and a milling duration of 36 h˜48 h, and process parameters of ball-milling for each group of cermet mixture are shown in Table 5, where groups B1˜B3 correspond to the Ni₃Al powder containing B of group A1, groups B4˜B6 correspond to the Ni₃Al powder containing B of group A2, groups B7˜B9 correspond to the Ni₃Al powder containing B of group A3, and groups B10˜B12 correspond to the Ni₃Al powder containing B of group A4;

TABLE 4

No.
No. of Ni₃Al
TiC
TiN
Mo
WC
C
Ni
Ni₃Al

B1
A1
39.2
15
10
5
0.8
24
6

B2

39.2
15
10
5
0.8
22.5
7.5

B3

39.2
15
10
5
0.8
20
10

B4
A2
39.2
15
10
5
0.8
24
6

B5

39.2
15
10
5
0.8
22.5
7.5

B6

39.2
15
10
5
0.8
20
10

B7
A3
39.2
15
10
5
0.8
24
6

B8

39.2
15
10
5
0.8
22.5
7.5

B9

39.2
15
10
5
0.8
20
10

B10
A4
39.2
15
10
5
0.8
24
6

B11

39.2
15
10
5
0.8
22.5
7.5

B12

39.2
15
10
5
0.8
20
10

(3) performing die forming on the cermets slurries: drying and sieving the twelve groups of cermets slurries, adding polyethylene glycol (PEG) with a weight percentage of 1%˜2% thereto respectively as binder, and performing die forming under the pressure of 250 MPa˜400 MPa whereby obtaining twelve groups of green compacts;

(4) performing vacuum degreasing on the green compacts: degreasing the twelve groups of green compacts in vacuum under the temperature of 250° C.˜350° C. for 4 h˜10 h whereby obtaining twelve groups of degreased green compacts;

(5) performing vacuum sintering on the degreased green compacts: sintering the twelve groups of degreased green compacts in vacuum under the temperature of 1450° C.˜1490° C. for 0.75 h˜1.5 h whereby obtaining twelve groups of sintered cermets, where

process parameters of die forming, vacuum degreasing and vacuum sintering for each group of cermet slurry are shown in Table 5, where groups B1˜B3 correspond to the Ni₃Al powder containing B of group A1, groups B4˜B6 correspond to the Ni₃Al powder containing B of group A2, groups B7˜B9 correspond to the Ni₃Al powder containing B of group A3, and groups B10˜B12 correspond to the Ni₃Al powder containing B of group A4; and

TABLE 5

No. of Ni₃Al

process parameter
A1
A2
A3
A4

ball-milling
rotating speed (rpm)
150
200
250
250

milling duration (h)
48
48
36
36

ball to material (mass
7:1
8:1
9:1
10:1

ratio)

die forming
PEG content
1
2
1.5
2

(weight percentage)

pressure (MPa)
400
300
250
350

vacuum
degreasing temperature
250
250
350
350

degreasing
(° C.)

holding time (h)
10
8
6
4

vacuum
sintering temperature
1450
1490
1470
1490

sintering
(° C.)

holding time (h)
1.5
0.75
1
1

(6) performing coarse grinding on each of the twelve groups of sintered cermets, hardness, bending strength and fracture toughness thereof are tested thereafter, and the results are shown in Table 6.

TABLE 6

hardness
bending strength
fracture toughness

No.
(HRA)
(MPa)
(MPa m^1/2)

B1
89.1
1620
15.02

B2
89.4
1639
14.04

B3
90.1
1625
13.98

B4
89.7
1635
15.07

B5
90.1
1643
15.01

B6
91.0
1634
14.05

B7
89.0
1640
14.19

B8
89.4
1649
14.33

B9
90.2
1645
14.92

B10
90.7
1655
15.07

B11
91.4
1643
15.01

B12
91.9
1663
15.03

A method for preparing the Ti(C,N)-based cermets of a second embodiment of the invention comprises steps of:

(1) preparing Ni₃Al powder in the same way as the first embodiment whereby obtaining four groups of Ni₃Al powder containing B A1˜A4;
(2) performing ball-mill mixing with the Ni₃Al powder containing B 4: preparing twelve groups of cermets mixtures C1˜C12 with TiC, TiN, Mo, WC, graphite, Ni powder and the Ni₃Al powder containing B as raw materials according to weight percentages of each of the raw materials shown in Table 7; and ball-milling the twelve groups of cermets mixtures with water respectively whereby obtaining twelve groups of uniformly mixed cermets slurries C1˜C12, where

ball-milling is performed with ethanol as milling dispersant, carbide ball as milling media, a mass ratio of ball to material of 7:1˜10:1, a rotating speed of 150 rpm˜250 rpm, and a milling duration of 36 h˜48 h, and process parameters of ball-milling for each group of cermet mixture are shown in Table 5, where groups C1˜C3 correspond to the Ni₃Al powder containing B of group A1, groups C4˜C6 correspond to the Ni₃Al powder containing B of group A2, groups C7˜C9 correspond to the Ni₃Al powder containing B of group A3, and groups C10˜C12 correspond to the Ni₃Al powder containing B of group A4;

TABLE 7

No.
No. of Ni₃Al
TiC
TiN
Mo
WC
C
Ni
Ni₃Al

C1
A1
34.2
10
15
10
0.8
24
6

C2

34.2
10
15
10
0.8
22.5
7.5

C3

34.2
10
15
10
0.8
20
10

C4
A2
34.2
10
15
10
0.8
24
6

C5

34.2
10
15
10
0.8
22.5
7.5

C6

34.2
10
15
10
0.8
20
10

C7
A3
39
10
10
10
1.0
24
6

C8

39
10
10
10
1.0
22.5
7.5

C9

39
10
10
10
1.0
20
10

C10
A4
39
10
10
10
1.0
24
6

C11

39
10
10
10
1.0
22.5
7.5

C12

39
10
10
10
1.0
20
10

(3) performing die forming on the cermet slurry: drying and sieving the twelve groups of cermets slurries, adding polyethylene glycol (PEG) with a weight percentage of 1%˜2% thereto respectively as binder, and performing die forming under the pressure of 250 MPa˜400 MPa whereby obtaining twelve groups of green compacts;

(4) performing vacuum degreasing on the green compacts: degreasing the twelve groups of green compacts in vacuum under the temperature of 250° C.˜350° C. for 4 h˜10 h whereby obtaining twelve groups of degreased green compacts;

(5) performing vacuum sintering on the degreased green compacts: sintering the twelve groups of degreased green compacts in vacuum under the temperature of 1450° C.˜1490° C. for 0.75 h˜1.5 h whereby obtaining twelve groups of sintered cermets, where

process parameters of die forming, vacuum degreasing and vacuum sintering for each group of cermet slurry are shown in Table 5, where groups C1˜C3 correspond to the Ni₃Al powder containing B of group A1, groups C4˜C6 correspond to the Ni₃Al powder containing B of group A2, groups C7˜C9 correspond to the Ni₃Al powder containing B of group A3, and groups C10˜C12 correspond to the Ni₃Al powder containing B of group A4; and

(6) performing coarse grinding on each of the twelve groups of sintered cermets, hardness, bending strength and fracture toughness thereof are tested thereafter, and the results are shown in Table 8.

TABLE 8

hardness
bending strength
fracture toughness

No.
(HRA)
(MPa)
(MPaM^1/2)

C1
89.1
1637
14.32

C2
89.7
1649
14.04

C3
90.1
1644
14.18

C4
89.7
1655
14.47

C5
90.0
1673
15.11

C6
90.4
1664
15.25

C7
90.1
1680
14.29

C8
90.4
1653
14.43

C9
91.1
1651
14.97

C10
90.7
1715
14.77

C11
91.0
1683
15.11

C12
91.7
1693
15.33

A method for preparing the Ti(C,N)-based cermet of a third embodiment of the invention comprises steps of:

(1) preparing Ni₃Al powder in the same way as the first embodiment whereby obtaining four groups of Ni₃Al powder containing B A1˜A4;
(2) performing ball-mill mixing with the Ni₃Al powder containing B: preparing twelve groups of cermets mixtures D1˜D12 with TiC, TiN, Mo, WC, graphite, Ni powder and the Ni₃Al powder containing B as raw materials according to weight percentages of each of the raw materials shown in Table 9; and ball-milling the twelve groups of cermets mixtures with water respectively whereby obtaining twelve groups of uniformly mixed cermets slurries D1˜D12, where

ball-milling is performed with ethanol as milling dispersant, carbide ball as milling media, a mass ratio of ball to material of 7:1˜10:1, a rotating speed of 150 rpm˜250 rpm, and a milling duration of 36 h˜48 h, and process parameters of ball-milling for each group of cermets mixture are shown in Table 5, where groups D1˜D3 correspond to the Ni₃Al powder containing B of group A1, groups D4˜D6 correspond to the Ni₃Al powder containing B of group A2, groups D7˜D9 correspond to the Ni₃Al powder containing B of group A3, and groups D10˜D12 correspond to the Ni₃Al powder containing B of group A4;

TABLE 9

No.
No. of Ni₃Al
TiC
TiN
Mo
WC
C
Ni
Ni₃Al

D1
A1
36.2
12
13
8
0.8
24
6

D2

36.2
12
13
8
0.8
22.5
7.5

D3

36.2
12
13
8
0.8
20
10

D4
A2
36.2
12
13
8
0.8
24
6

D5

36.2
12
13
8
0.8
22.5
7.5

D6

36.2
12
13
8
0.8
20
10

D7
A3
43
8
10
8
1.0
24
6

D8

43
8
10
8
1.0
22.5
7.5

D9

43
8
10
8
1.0
20
10

D10
A4
43
8
10
8
1.0
24
6

D11

43
8
10
8
1.0
22.5
7.5

D12

43
8
10
8
1.0
20
10

(3) performing die forming on the cermets slurries: drying and sieving the twelve groups of cermets slurries, adding polyethylene glycol (PEG) with a weight percentage of 1%˜2% thereto respectively as binder, and performing die forming under the pressure of 250 MPa˜400 MPa whereby obtaining twelve groups of green compacts;

(4) performing vacuum degreasing on the green compacts: degreasing the twelve groups of green compacts in vacuum under the temperature of 250° C.˜350° C. for 4 h˜10 h whereby obtaining twelve groups of degreased green compacts;

(5) performing vacuum sintering on the degreased green compacts: sintering the twelve groups of degreased green compacts in vacuum under the temperature of 1450° C.˜1490° C. for 0.75 h˜1.5 h whereby obtaining twelve groups of sintered cermets, where

process parameters of die forming, vacuum degreasing and vacuum sintering for each group of cermet slurry are shown in Table 5, where groups D1˜D3 correspond to the Ni₃Al powder containing B of group A1, groups D4˜D6 correspond to the Ni₃Al powder containing B of group A2, groups D7˜D9 correspond to the Ni₃Al powder containing B of group A3, and groups D10˜D12 correspond to the Ni₃Al powder containing B of group A4; and

(6) performing coarse grinding on each of the twelve groups of sintered cermets, hardness, bending strength and fracture toughness thereof are tested thereafter, and the results are shown in Table 10.

TABLE 10

hardness
bending strength
fracture toughness

No.
(HRA)
(MPa)
(MPaM^1/2)

D1
89.9
1646
14.42

D2
90.7
1639
14.17

D3
91.1
1624
14.22

D4
89.5
1655
14.67

D5
91.0
1643
15.10

D6
90.7
1654
15.15

D7
89.4
1694
14.59

D8
90.0
1683
14.87

D9
90.4
1681
14.43

D10
89.9
1725
14.71

D11
90.1
1713
15.01

D12
90.3
1693
15.23

Ti(C,N)-based cermets of a further embodiment of the invention has Ni₃Al and Ni as binder, and is prepared by raw materials subjected to ball-mill mixing, die forming, vacuum degreasing and vacuum sintering as explained hereinbefore, the raw materials comprise TiC, TiN, Mo, WC, graphite, Ni powder and Ni₃Al powder containing B, and weight percentage of each chemical component of the raw materials is as follows: TiC 34.2˜43%, TiN 8˜15%, Mo 10˜15%, WC 5˜10%, graphite 0.8˜1.0%, Ni 20˜24%, and Ni₃Al powder containing B 6˜10%; and weight percentage of each element of the Ni₃Al powder containing B is as follows: Ni 87.23˜88.48%, Al 11.47˜12.68%, and B 0.5˜1.0%.

While preferred embodiments of the invention have been described above, the invention is not limited to disclosure in the embodiments and the accompanying drawings. Any changes or modifications without departing from the spirit of the invention fall within the scope of the invention.

Claims

1. A Ti(C,N)-based cermet with Ni3Al and Ni as binder materials, prepared by subjecting raw materials to ball-mill mixing, die forming, vacuum degreasing, and vacuum sintering, wherein: raw materials for preparing the cermets comprise TiC, TiN, Mo, WC, graphite, Ni powder, and Ni3Al powder containing B, wherein each component of the raw materials has a weight percentage as follows: TiC 34.2-43%, TiN 8-15%, Mo 10-15%, WC 5-10%, graphite 0.8 -1.0%, Ni powder 20-24%, and Ni3Al powder containing B 6-10%; andeach element of the Ni3Al powder containing B has a weight percentage as follows: Ni 87.23-88.48%, Al 11.47-12.68%, and B 0.5-1.0%.
2. A method for preparing the Ti(C,N)-based cermets of claim 1, comprising steps of: (1 ) preparing Ni3Al powder: preparing a mixture of Ni, Al, and B powders each having a purity of 99.0% or more, wherein each of the powders has a weight percentage as follows: Ni 87.23-88.48%, Al 11.47-12.68%, and B 0.5-1.0%; ball-milling the mixture with water, thereby obtaining a uniformly mixed slurry; drying the mixed slurry and performing vacuum heating thereafter, thereby obtaining a Ni3Al sintering block containing B with a porous and loose structure; and smashing the Ni3Al sintering block containing B, thereby obtaining Ni3Al powder containing B;(2 ) conducting ball-mill mixing with Ni3Al powder containing B: preparing a cermet mixture with TiC, TiN, Mo, WC, graphite, Ni powder, and the Ni3Al powder containing B as raw materials, wherein each of the raw materials has a weight percentage as follows: TiC 34.2-43%, TiN 8-15%, Mo 10-15%, WC 5-10%, graphite 0.8-1.0%, Ni 20-24%, and Ni3Al powder containing B 6-10%; and performing ball-milling on the cermet mixture with ethyl alcohol, thereby obtaining a uniformly mixed cermet slurry;(3) performing die forming on the cermet slurries: drying and sieving the cermet slurries, adding polyethylene glycol (PEG) thereto as a binder, and performing die forming under pressure, thereby obtaining a green compact;(4) performing vacuum degreasing on the green compact: degreasing the green compact under vacuum at an elevated temperature, thereby obtaining a degreased green compact; and(5) performing vacuum sintering on the degreased green compact: sintering the degreased green compact under vacuum at an elevated temperature, thereby obtaining sintered cermets.
3. The method of claim 2, wherein the PEG has a weight percentage of 1-2%.
4. The method of claim 2, wherein the vacuum degreasing is performed at a temperature of 250° C.-350° C. for 4-10 hours.
5. The method of claim 2, wherein the vacuum sintering is performed at a temperature of 1450° C.-1490° C. for 0.75-1.5 hours.
6. The method of claim 2, wherein in the step of preparing Ni3Al powder, ball-milling is performed with ethanol as milling dispersant and carbide ball as milling media, a mass ratio of ball to material of 5:1-10:1, a rotating speed of 150 rpm-250 rpm, and a milling duration of 12-24 hours, and vacuum heating is performed at a temperature of 1000° C.-1200° C. for a duration of 1-1.5 hours.
7. The method of claim 2, wherein in the step of ball-mill mixing, ball-milling is performed with ethanol as milling dispersant and carbide ball as milling media, a mass ratio of ball to material of 7:1-10:1, a rotating speed of 150 rpm-250 rpm, and a milling duration of 36-48 hours.
8. The method of claim 3, wherein in the step of preparing Ni3Al powder, ball-milling is performed with ethanol as milling dispersant and carbide ball as milling media, a mass ratio of ball to material of 5:1-10:1, a rotating speed of 150 rpm-250 rpm, and a milling duration of 12-24 hours, and vacuum heating is performed at a temperature of 1000° C.-1200° C. for a duration of 1-1.5 hours.
9. The method of claim 3, wherein in the step of ball-mill mixing, ball-milling is performed with ethanol as milling dispersant and carbide ball as milling media, a mass ratio of ball to material of 7:1-10:1, a rotating speed of 150 rpm-250 rpm, and a milling duration of 36-48 hours.
10. The method of claim 4, wherein in the step of preparing Ni3Al powder, ball-milling is performed with ethanol as milling dispersant and carbide ball as milling media, a mass ratio of ball to material of 5:1-10:1, a rotating speed of 150 rpm-250 rpm, and a milling duration of 12-24 hours, and vacuum heating is performed at a temperature of 1000° C.-1200° C. for a duration of 1-1.5 hours.
11. The method of claim 4, wherein in the step of ball-mill mixing, ball-milling is performed with ethanol as milling dispersant and carbide ball as milling media, a mass ratio of ball to material of 7:1-10:1, a rotating speed of 150 rpm-250 rpm, and a milling duration of 36-48 hours.
12. The method of claim 5, wherein in the step of preparing Ni3Al powder, ball-milling is performed with ethanol as milling dispersant and carbide ball as milling media, a mass ratio of ball to material of 5:1-10:1, a rotating speed of 150 rpm-250rpm, and a milling duration of 12-24 hours, and vacuum heating is performed at a temperature of 1000° C.-1200° C. for a duration of 1-1.5 hours.
13. The method of claim 5, wherein in the step of ball-mill mixing, ball-milling is performed with ethanol as milling dispersant and carbide ball as milling media, a mass ratio of ball to material of 7:1-10:1, a rotating speed of 150 rpm-250 rpm, and a milling duration of 36-48 hours.

Priority Claims (1)

Number	Date	Country	Kind
2014 1 0082829	Mar 2014	CN	national

Related Publications (1)

	Number	Date	Country
	20150252455 A1	Sep 2015	US

Ti(C,N)-based cermet with Ni3Al and Ni as binder and preparation method thereof

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Priority Claims (1)

Related Publications (1)