The present invention relates generally to tie-down straps and, more particularly, to a tie-down strap coiling device.
Ratchet clamp down straps for moving and securing objects are indispensable when compared to regular ropes. These straps provide a large amount of holding force, are easily tightened and loosened, and remain safely secured even when subject to vibration, weather elements, shifting loads, and the like.
However useful as these ratchet straps are, they do suffer from the fact that the excess strap material is difficult to restrain during transport. Many people tie the strap material onto itself, but the nylon strap material tends to become easily untied. Should the strap material be left to fly about, it can easily become damaged by flapping in the wind or dragging on the pavement. Such material could even be completely cut off should the wheels of the vehicle run over it.
Accordingly, there exists a need for a means by which excess strap material from ratchet straps can be easily restrained, without the disadvantages as described above.
The inventor has recognized the aforementioned inherent problems and lack in the art and observed that there is a need for a strap coiling device that ensures that loose ends of ratcheting cargo straps are secured, thus protecting them from damage. The development of the present invention, which will be described in greater detail herein, substantially departs from conventional solutions to fulfill this need.
In one (1) embodiment, the disclosed strap coiling device includes a housing, a spindle rotatably coupled within the housing, and a return spring assembly operatively connected to the spindle within the housing.
In another embodiment, the disclosed strap coiling device includes a length of strap comprising a free end, a housing, a spindle rotatably coupled within the housing, the spindle including a strap slot configured to receive the free end of the strap, and a return spring assembly operatively connected to the spindle within the housing for rotating the spindle and winding the length of strap around the spindle within the housing.
In another embodiment, the disclosed strap coiling device includes a housing including a first section including a first bearing, a second section spaced away from the first section and including a second bearing, a third section directly adjacent to the second section, and a pair of strap retainers connecting the first section, the second section, and the third section. The device includes a spindle including a first end rotatably coupled to the first bearing, a second end rotatably coupled to the second bearing, and a strap slot disposed between the first end and the second end. The second end extends into the third section. The device includes a return spring assembly positioned between the second section and the third section and operatively connected to the spindle for rotating the spindle. The return spring assembly being biased in a wound configuration. The device includes a stator positioned adjacent to the return spring assembly and connected to the third section. The second end of the spindle being releasably engaged with the stator for preventing rotation of the spindle.
Furthermore, the described features and advantages of the disclosure may be combined in various manners and embodiments as one skilled in the relevant art will recognize. The disclosure can be practiced without one (1) or more of the features and advantages described in a particular embodiment.
Further advantages of the present disclosure will become apparent from a consideration of the drawings and ensuing description.
The advantages and features of the present disclosure will become better understood with reference to the following more detailed description and claims taken in conjunction with the accompanying drawings, in which like elements are identified with like symbols, and in which:
In accordance with the invention, the best mode is presented in terms of a one (1) or more of the disclosed embodiments, herein depicted within
Further, those skilled in the art will recognize that other styles and configurations can be incorporated into the teachings of the present disclosure, and that the example configurations shown and described herein are for the purpose of clarity and disclosure and not by way of limitation.
As used herein, the singular terms “a”, “an”, and “the” do not denote a limitation of quantity, but rather denote the presence of at least one (1), as well as a plurality of, the referenced items, unless the context clearly indicates otherwise.
As used herein, the terms “first”, “second”, “third”, etc. are used as labels to describe various elements, features, and/or components, and are not intended to impose ordinal, positional, or hierarchical requirements on the referenced items, unless other indicated. For example, such terms may be used to distinguish one (1) element from another element.
As used herein, relative terms such as “front”, “rear”, “left”, “right”, “top”, “bottom”, “below”, “above”, “upper”, “lower”, “horizontal”, or “vertical” are used to describe a relationship of one (1) element, feature and/or region to another element, feature and/or region as illustrated in the figures.
Referring to
It should be noted that since certain variability exists in different models of tie-down devices there may be a range of sizes implicit in the example embodiment without limitation of scope.
Referring to
The housing 16 is preferably made of a thermoplastic material and constructed from a plurality of injection-molded parts, which may be presented in a wide variety of colors and surface finish textures. However, it is understood that other materials may be utilized without limiting the scope of the device 10.
The housing 16 is configured to generally be cylindrical with a first section 20, a second section 30, and a third section 40 conjoined by a pair of strap retainers 50. The housing 16 may, in some embodiments, be shaped as a polyhedron having one (1) or more planar faces, such as, but not limited to, hexagonal or octagonal, so as to beneficially exploit that configuration to obviate any instability arising from placing the device 10 on a slightly inclined and planar support surface.
Referring to
An internal snap ring 124 is placed into the first snap ring groove 26 to secure the lateral position of the outer race of the bearing 70 in the event that a press fit between the outer race and the bearing bore 22 is not sufficient to eliminate any displacement. The internal snap ring 124 is of a size appropriate to the external diameter of the bearing bore 22 and the diameter of the outer race of the bearing 70 and is provided with two (2) apertures for installation and removal with standard needle-nose snap ring pliers.
Referring to
The storage cover 144 is an end cap, composed of the same constituent material as the remainder of the housing 16, which can be attached to the first section 20 by means of the engaged external thread 21 and the internal thread 146 creating an enclosed storage compartment 148.
Referring to
The third section 40 is generally bowl-shaped with a button aperture 44 (
Referring to
The stator 60 is preferably a circular, rigid thermoplastic disk with a centrally located splined aperture 62 intended to selectively prevent the spindle 100 from rotating. The stator return springs 66 are preferably compression-type, steel springs configured to be trapped between the head of the stator fastener 64 and an interior face of the stator 60 so as to push the stator 60 toward the end face 41 of the third section 30. The button 46 will be inserted through the button aperture 44 of the end face 41 prior to fastening the stator 60 to the stator mounts 42 with the stator fasteners 64 during the normal course of assembly of the device 10. The cup 48 attached to the button 46 will contact an outer face of the stator 60 and therefore the button 46 will be biased to extend through the button aperture 44.
Referring to
The strap retainers 50 are intended to contain the coiled excess tie-down strap 150 within the housing 16 during the transportation of the dunnage, as best illustrated in
It is understood that the device 10 may be configured without the strap apertures 52 provided that sufficient clearance is allotted between the strap retainers 50 to properly insert the excess tie-down strap 150 into the strap slot 102 of the spindle 100.
Referring to
That portion of the spindle 100 which is normally enclosed within the first section 20 is provided with a bearing journal 106 (
The external snap ring 126 is of a size appropriate to the diameter of the bearing journal 106 and the internal diameter if the inner race of the bearing 70 and is preferably provided with pointed tip ends for installation and removal with standard jaw-type snap ring pliers. Some length of shaft is extended beyond the snap ring groove 108 toward the rewind aperture 28. Disposed in this first end of the spindle 100 is a rewind slot 118.
That portion of the spindle 100 which is normally enclosed within the second section 30 is also provided with a bearing journal 106, a shoulder 104, and a snap ring groove 108 (
That portion of the spindle 100 between the shoulders 104, and consequently between the first section 20 and the second section 30, is provided with the strap slot 102. The strap slot is an oblong aperture through the spindle 100. A free end of that portion of a tie-down strap 150 (
That portion of the spindle 100 which is normally enclosed within the third section 40 is provided with a keyway 112, a neck 114, and a spline 116 (
When the button 46 is depressed, the cup 48 displaces the stator 90, compressing the stator return springs 66, and disengaging the splined aperture 62 from the splines 116 toward the smaller diameter neck 114, thus allowing the spindle to rotate according to the influences of other forces. The cup 48 attached to the button 46 is configured to have an internal diameter slightly larger than the diameter of the splines 116 of the spindle 100 and a depth sufficient to provide ample clearance for the splines 116 prior to achieving the end of travel for the stator return springs 66. When the button 46 is released, the stator return springs 66 displace the stator 60, thereby forcing the splined aperture 62 back into engagement with the splines 116, beneficially assisted by the tapered feature of the neck 114, to again block the rotation of the spindle 100. The spindle 100 may be provided with any chamfers, fillets, or reliefs as is normal with the standards and practices of the industry without limiting the scope of the device 10.
The location of the keyway 112 in the spindle 100 corresponds to the location of the return spring assembly 80 in the third section 40. The return spring assembly 80 includes a spring housing 82, a spring hub 86, and a constant-force spring 92 (
The housing retainers 84 are pressed into apertures (not shown) in the spring housing face 38 of the second section 30. The spring hub 86 is configured to be an annular ring of a thermoplastic material provided with the keyway 88 to accommodate the woodruff key 122. The woodruff key 122 constitutes the attachment point of the spring hub 86 to the spindle 100.
The constant-force spring 92 is connected at a first end to the interior of the outer ring 94 of the spring housing 82 and to the spring hub 86 at a second end. The constant-force spring 92 is configured to be in a relaxed state when coiled against the interior of the outer ring 94 and in a state of higher potential energy when coiled against the spring hub 86. The movement of the constant-force spring 92 from the wound or higher energy state, to the relaxed state results in the rotation of the spindle 100.
Referring to
The blade 138 is configured to have a point 142 located at some distance from the attachment point of the blade 138 to the shaft 132. The storage cover 144 is unthreaded and entirely removed from the first section 20 to expose the rewind aperture 28. The point 142 of the rewind crank 130 is then placed inside of the rewind aperture 28 at some location along the periphery of the rewind aperture 28. The blade 138 is rotated with the point travelling along the periphery of the rewind aperture 28 until the blade is brought into alignment with the rewind slot 118 of the spindle 100 (
The shaft 132 is a length of rectangular rod attached to the blade 138 intended to provide a moment arm in order to apply sufficient torque to rewind the constant-force spring 92. The knob 134 is a cylindrical rod pressed into an aperture in the shaft 132 that acts as a handle for a user to grasp and turn the rewind crank 130. The spinner 136 is a loose fitting cylinder fitted over the knob 134 and retained thereon by preferably peening a bulbous end onto the knob 134. The spinner 136 provides a journal bearing of sorts to reduce the friction between a user's fingers and the knob 134 to facilitate rotating the rewind crank 130.
Referring to
Referring to
In some embodiments, a ratcheting dog may be incorporated into the device 10 for use during the rewinding procedure in order to alleviate a continuous application of recoil force on the rewind crank 130.
Those skilled in the art will recognize that other styles and configurations of the disclosed device 10 can be easily incorporated into the teachings of the present disclosure, and only particular example embodiments and configurations have been shown and described for purposes of clarity and disclosure and not by way of limitation of scope.
The example embodiments of the present invention can be utilized by the user in a simple and effortless manner with little or no training After initial purchase or acquisition of the device 10, it would be installed and utilized as indicated in
One (1) exemplary embodiment of a method for installing and utilizing the device 10 may be achieved by performing the following steps: 1). acquiring a model of the device 10 having a desired size and style to suit the requirements of a user; 2). loading the items selected to be transported into the chosen conveyance vehicle; 3). securing the items with a ratchet-style tie-down strap 150; 4). inserting the free end of the excess tie-down strap 150 through the strap aperture 52 of one (1) of the strap retainers 50 and into the strap slot 102 in the spindle 100; 5). grasping the device 10 firmly in both hands; 6). depressing the button 46 thereby disengaging the stator 60 from the splines of the spindle 100; 7). allowing the constant force spring 92 to rotate the spindle 100 thereby coiling the excess strap 150 onto the spindle 100; 8). releasing the button 46 when all of the excess strap 150 has been coiled; and 9). leaving the device 10 suspended at the ratchet mechanism until such time as the transported item is to be offloaded.
At this point the splines 116 of the spindle 100 may not be in a proper alignment to be engaged into the splined aperture 62 of the stator 60; however, the constant force spring 92 will continue to exert a tension force upon the tie-down strap 150 so as to continue holding the strap 150 taut.
One (1) exemplary embodiment of a method for removing the device from the tie-down strap 150 prior to offloading the transported item by performing the following steps: 1). grasping the device 10; 2). depressing the button 46 thereby disengaging the stator 60 from the splines 116 of the spindle 100; 3). pulling the device 10 away from the ratchet mechanism thereby uncoiling the excess strap 150 from the spindle 100, consequently recoiling the constant force spring 92; 4). releasing the button 46 thereby allowing the splined aperture 62 of the stator 60 to engage with the splines 116 of the spindle 100 just prior to the final uncoiling of the tie-down strap 150; 5). holding the device 10 such that all tension is released from the tie-down strap 150; and 6). removing the final wrap of the tie-down strap 150 from the spindle 100 while the spindle 100 is locked by the stator 60.
The constant-force spring 92 can be rewound if the need arises by performing the steps outlined in the previous discussion pertaining to the rewind crank 130.
The foregoing descriptions of specific embodiments have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit to the precise forms disclosed and many modifications and variations are possible in light of the above teachings. The embodiments were chosen and described in order to best explain principles and practical application to enable others skilled in the art to best utilize the various embodiments with various modifications as are suited to the particular use contemplated.
The present invention was first described in and claims the benefit of U.S. Provisional Application No. 61/971,746 filed Mar. 28, 2014 the entire disclosures of which are incorporated herein by reference.
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Number | Date | Country | |
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61971746 | Mar 2014 | US |