The present invention relates to a tie for binding materials to be tied such as reinforcing bars, a tie assembly, and a tie attachment device.
Conventionally, reinforcing bars are arranged inside of concrete columns and walls in reinforced concrete buildings. For example, in a reinforced concrete column, a plurality of reinforcing bars are arranged along the direction of the column, and reinforcing bars are further arranged in horizontal direction intersecting with the reinforcing bars in a horizontal direction. Such reinforcing bars are installed prior to pouring concrete in a formwork and an intersectional portion of the reinforcing bar in the vertical direction (vertical reinforcement) and the reinforcing bar in the horizontal direction (horizontal reinforcement) are fixed by twisting a wire. Such procedure of twisting wires takes time and effort, thus connection and fixation tools for fixing intersectional reinforcing bars and devices for twisting wires have been proposed, as follows:
[Patent document 1] Japanese Published Unexamined Patent Application No. 2005-320816;
[Patent document 2] Japanese Published Unexamined Utility Model Application No. S60-87930;
[Patent document 3] Japanese Published Unexamined Utility Model Application No.S61-20625; and
[Non-patent document 1] Binding machine http)://www9.ocn.ne.ip/{tilde over ( )}tairiku/PicHomePage0/vw 7.html
However, while the conventional connecting tools described above save the effort of twisting wire for binding, it is bulky for preparing large amounts because the ties are in complicated forms. For this reason, it is inconvenient to carry. Also, there is a problem of difficulty in the attachment work.
Further, the binding machine described in non-patent document 1 is a device having a motor driven by electricity and binds reinforcing bars by twisting wires around, however, the machine is not suitable for working for a long time due to its large weight, and there is a problem of a further increase of the weight when a battery is used because the power wire supplying electricity disturbs the work.
The present invention has been made in consideration of these issues, and it is therefore an objective of the present invention to: 1) provide a reinforcing bar tie which connects intersectional reinforcing bars; 2) provide a tie assembly that connects a plurality of ties for easy attachment; and 3) provide a tie attachment device for each attachment to the intersectional portion of the reinforcement bars.
The objectives are achieved by the present invention described as below.
(1) A tie for twisting around at an intersectional portion of a plurality of materials to be tied to bind these materials, wherein the tie consists of a wire rod made of elastic material formed in an arc, where the clearance between both ends is larger than the minimum width of the bound portion of material to be tied when both ends are opened within an elastic deformation range, and the maximum inner diameter in a restored state is smaller than the maximum width of the bound portion of materials to be tied.
(2) The tie according to (1) above, wherein the tie is for binding a pair of materials to be tied.
(3) The tie according to (2) above, wherein an intersectional portion of crossed material to be tied is a bound portion.
(4) The tie according to (2) above, wherein the bound portion is a portion of overlap of materials to be tied which are arranged in parallel.
(5) The tie according to any one of (1) to (4) above, wherein both ends of said arc wire rod have curved portions curving opposite to the direction of the curve of the arc.
(6) The tie according to any one of (1) to (5) above, wherein said wire rod has a rupture portion to be ruptured when a deformation value exceeds an elasticity limit.
(7) The tie according to (6) above, wherein said rupture portion is provided on the midsection of an axial direction of said wire rod.
(8) The tie according to (6) or (7) above, wherein said rupture portion is a portion smaller in area of cross-section of said wire rod than another portion.
(9) The tie according to (8) above, wherein said rupture portion is a groove or a cut formed in a direction perpendicular to the axial direction of said wire rod.
(10) The tie according to one of any (1) to (9) above, wherein a portion of both end portions of said wire rod is crossing in a restored state.
(11) The tie according to one of any (1) to (10) above, wherein said wire rod having one, or two or more loops formed in an arc as an overall shape and a portion is configured by curving outward.
(12) A tie assembly for connecting an inserting member inserted between both ends of a tie through a thin walled connecting portion, wherein the tie consists of a wire rod made of elastic material formed in an arc, the clearance between both ends is larger than the minimum width of the bound portion of material to be tied when both ends are opened within an elastic deformation range, and the maximum inner diameter in a restored state is smaller than the maximum width of the bound portion of material to be tied.
(13) A tie attachment device consisting of;
a guiding member positioned between both ends of a tie for guiding to a direction, wherein a tie consists of a wire rod made of elastic material formed in an arc, the clearance between both ends is larger than the minimum width of the bound portion of material to be tied when both ends are opened within an elastic deformation range, and the maximum inner diameter in a restored state is smaller than the maximum width of the bound portion of material to be tied;
a storing portion positioned between said guiding member for storing the material to be tied;
an extruding member positioned posterior to said guiding member for extruding a tie forward; and
an operation means for advancing said extruding member;
wherein said extruding member is capable of reciprocal motion between a standby position forming a reception space to house a tie between said guiding member, and an attachment position where both ends of a tie exceeding the frond end of the guiding member.
(14) The tie attachment device according to (13) above, wherein a groove for guiding both end portions of the tie is formed on an outer face of said guiding member.
(15) The tie attachment device according to (13) or (14) above, wherein the tie attachment device for feeding a tie to a reception space has a reception portion between said guiding member and said extruding member.
(16) The tie attachment device according to (15) above, wherein a tie assembly is housed in said reception portion, wherein the tie assembly connects an inserting member inserted between both ends of a tie through a thin walled connecting portion, and the tie consists of a wire rod made of elastic material formed in an arc, the clearance between both ends is larger than the minimum width of the bound portion of material to be tied when both ends are opened within an elastic deformation range, and the maximum inner diameter in a restored state is smaller than the maximum width of the bound portion of material to be tied; and
a biasing member is provided in said reception portion for biasing said tie assembly to the reception space.
(17) The tie attachment device according to one of any (13) to (16) above, wherein said operating means has an operation lever provided slidably, and a connecting member provided slidably to said operation lever at the opposite side of supporting point of the operation lever,
wherein an extruding rod has a extruding member fixed to its front end, and is inserted into a connecting hole formed on said connecting member, and moving the connecting member and the extruding rod as a unit by obliquely contacting the connection hole of the connecting member to the extruding rod when the operation lever is pulled.
According to the invention described herein, when opening both ends within the elasticity distortion range the clearance between both ends are larger than the minimum width of a bound portion of the material to be tied, thereby material to be tied can be guided to inside by opening both ends, and bundling of the material to be tied can be tightened and fixed by the restoration strength of the wire rod because the maximum inner diameter in a restored state is smaller than the minimum width of the bound portion of the material to be tied.
According to the invention described herein, the material(s) can be bound more securely by using the invention when binding a pair of materials to be tied. According to the invention described herein, providing an intersectional portion of crossed materials to be tied as the bound portion, the crossed materials to be tied can be bound in an intersectional state. According to the invention described herein, binding a plurality of material to be tied which are arranged in parallel and attaching these to the outside of the bound portion, thereby these can be tightened from outside and it is easy to bind them.
According to the invention described herein, both ends of an arc wire rod have a curved portion curved opposite to the curving direction of the arc thereby it is easy to insert the inserting body between both ends of the arc wire rod and the work of opening both ends against the elastic force can easily be done. According to the invention described herein, the wire rod has a rupture portion to be ruptured when a deformation value exceeds the elasticity limit, thereby the arc wire rod can easily be ruptured by expanding and exceeding the elasticity limit and the work of removing a tie from the bound portion can easily be done.
According to the invention described herein, when opening both ends of the arc wire rod, the rupture portion is located in a center portion, the position where stress is concentrated the most, thereby the tie can easily be ruptured and removed. According to the invention described herein, the rupture portion is a portion smaller in area of cross section compared to other portions, thereby the concentration of stress is further accelerated and the rupture operation can easily be done. According to the invention described herein, the rupture portion is a groove or a cut formed in a direction perpendicular to the axial direction of the wire rod, thereby the process of forming the rapture portion can be made easily.
According to the invention described herein, the wire rod is in a shape that both ends intersect in a restoration state, thereby a large distortion amount can be taken when binding and the tightening force can further be increased. According to the invention described herein, because the wire rod has a loop when both end of the tie are expanded, the length of wire rod will be longer, distortion on the wire rod is equalized and reduced, and a distortion amount (the width of both ends expanded) can further be increased. Also, the contacting portion of the tie and materials to be tied can be increased, thereby further securely binding.
According to the invention described herein, a plurality of ties can be carried as a unit by a tie assembly connecting inserting member inserted slidably between both ends of a tie through a thin walled connecting portion. Consequently, when attaching ties at a work site where a number of bound portions exist, work can be done by removing ties from the end in order, thereby working efficiency can be increased. According to the invention described herein, by operating the operation means to progress extruding member, the tie positioned in the reception space is pushed out forward. The tie is pushed open while progressing, and detached from the guiding member and attached to the materials to be tied when both ends of the tie are in a position exceeding the materials to be tied housed between the guiding member. By using such a device, attachment of the tie to materials to be tied can be made easily and quickly.
According to the invention described herein, a groove is formed on an external face of the guiding member to guide both end portions of a tie, thus, the tie can be guided to the position exceeding the front end of the guiding member. According to the invention described herein, a storing portion is provided between the guiding member and the extruding member to feed the tie into the reception space, thereby the tie can easily be loaded to the tie attachment device. According to the invention described herein, the tie assembly is housed in a storing portion and the bias member is provided in the storing portion thereby the attachment operation of the tie can be made continuously without an operation of loading one tie at a time. This increases the efficiency of the binding work.
According to the invention described herein, by sliding the operation lever, the connecting member extrudes the extruding member forward. When the connecting member moves forward, it contacts the connecting hole of the connecting member obliquely against the extruding rod, which further applies a force to move it forward, thereby the edge of the connecting hole is pressed by the extruding rod, which strengthens the connection of the extruding rod and the connecting member, and the extruding rod moves as a unit with the connecting member. Consequently, the extruding rod extrudes the extruding member and the tie is attached. The point for applying the force to slide the operation lever acts as a point of application and the connecting hole acts as a point of action. Further, adjusting the length of the operation lever generates a force to easily extrude the tie manually, and a simple and lightweight attachment device can be configured without driving equipment, such as motors.
Detail of embodiments according to the present invention is hereinafter explained referring to the drawings.
Both end portions 11a and 11b of the wire rod 10 having curved portions 110a and 110b curved opposite to the curving direction of the wire rod 10, and an inserting member 2 is inserted between the curved portions 110a and 110b in a loaded state as shown in
When attached to the tie 1, the groove 23 is formed on a side face 24, the side of the tie 1 is positioned, and the side face 24 is formed in a convex along the curve of the tie 1. Also, on a plane of the side where the groove 23 is formed, a fit portion 26 in a depressed shape that the rear end of a guiding member (described later) to be engaged, is formed. This fit portion 26 is formed to conform to the rear end portion of the guiding member, and in a shape that the width and the depth gradually decreases so that the opening portion is the deepest. Connecting portions 27a and 27b are provided to front end side end portions of the upper 211a and lower 211b faces of the inserting member 2, and by these connecting portions 27a and 27b, inserting members 2 layered in the thickness direction are alternately connected. The connecting portions 27a and 27b are specially formed as thin-walled, and configured to be able to be ruptured with a small shear stress.
As shown in
The guiding member 61 has guiding portions 611a and 611b that respectively press curved portions 110a and 110b on both ends of the tie 1 from outside, the guiding portions 611a and 611b are connected to the rear end (back end) and configured to gradually increase the clearance of both towards the front end, and a storing portion 610 is formed between guiding portion 611a and 611b. The guiding member 61 is fixed on a base material 60 protruding anterior to the main body 65, and onto the base material 60, a reception space 620 to be described later is provided between the main body 65 and the guiding member 61. The intersectional portion (bound portion) of a vertical reinforcement Sr1 and a horizontal reinforcement Sr2 is housed in the storing portion 610, and between the top ends of guiding portions 611a and 611b is an opening 612 for bringing the reinforcing bars into the storing portion 610.
Outer side faces of each guiding portion 611a and 611b are guiding faces that contact the curved portions 110a and 110b of tie 1 and guide in a way that twist around a reinforcing bar inside the storing portion 610 while pressing open the curved portions 110a and 110b, and grooves 613a (not shown) and 613b formed to this guiding face along the axial direction of the guiding portions 611a and 611b. One side (lower side in
The grooves 613a (not shown) and 613b are provided to the guiding portions 611a and 611b continuously from the rear end to the top end. In the back end portion of the guiding member 61, the guiding portions 611a and 611b are integrated, with the height and width gradually decreasing towards the posterior, and the rear end is formed in an acute angle. To this rear end, the inserting member 2 of loaded tie 1 is layered, and the fit portion 26 of inserting member 2 is fitted to the rear end portion 615 of guiding member 61. A reception space 620 is provided posterior to the guiding member 61 to house the tie 1, further, the extruding member 63 is provided posterior to the reception space 620. The extruding member 63 is formed in an arc along the curve of wire rod 10, and a groove 631 (not shown) is formed to place the tie 1 inside. By this groove 631 (not shown), the tie 1 is prevented from separating from the extruding member 63.
Also, the curvature of extruding member 63 is formed to conform to the curvature of wire rod 10 when the tie 1 is pressed open to the maximum by the guiding member 61 as described later, instead of the curvature of tie 1 when housed inside the reception space 620. The top end of extruding rod 64 is connected posterior to the extruding member 63, and the extruding rod 64 supports the extruding member 62 so as to move freely in an antero-posterior direction The extruding member 63 contacts the main body 65, and being slidably supported in an axial direction by this main body 65. The main body 65 is provided with a front support portion 651 and a back support portion 652 that slidably support the extruding rod 64, and a grip portion 656 projected in a direction almost perpendicular to the extruding rod 64.
The inserting hole to insert the extruding rod 64 formed on the front supporting portion 651 is formed sufficiently larger than the diameter of extruding rod 64, and a play occurs between the inserting hole and the extruding rod 64. A plate-shaped lock member 654 is provided posterior to the back supporting portion 652. One end of the lock member 654 is slidably supported by the main body 65, and inserting hole 654a is formed in center portion to insert the extruding rod 64. A compression spring 655 is inserted between the other end of lock member 654 and the main body 65.
The lock member 654 is maintained by the compression spring 655 in a position against the extruding rod 64. At this time, the edge of inserting hole 654b touches the side face of extruding rod 64 and maintains the extruding rod 64 to be incapable of sliding backwards, thereby locking the backward movement of extruding rod 64. This lock is released by pressing in the lock member 65 against the compression spring 655 and positioning perpendicular to the extruding rod 64, thereby the extruding rod 64 is in a state capable of moving backwards.
The operation lever 66 is slidably supported pivotally at a supporting point 663 to the front side of grip portion 656, and the handle portion 661 is configured to approach and depart to/from the grip portion 656. The connecting member 664 is slidably supported pivotally to the end portion on the opposite side of the grip portion 661 centering on the supporting portion 663 through the supporting point 662. In the center of connecting member 664, a connecting hole 665 is formed to insert the extruding rod 64, and the diameter of connecting hole 665 is formed to be slightly larger than that of extruding rod 64. Also, the compression spring 653 is inserted between the connecting member 664 and front supporting portion 651 which biases the connecting member 651 in a posterior direction.
In such configuration, the supporting point 664 is extruded forward when sliding the operation lever 66 to the grip portion 656. By the movement of supporting point 664, the connecting member 664 slants to the extruding rod 64, thereby the edge of connecting hole 665 contacts the side face of extruding rod 64. This contact increases a friction coefficient of the connecting hole 665 and extruding rod 64, and the extruding rod 64 and connecting member 664 move forward as a unit against the biasing force of compression spring 653. When returning the operation lever 66 to the original position, the connecting member 664 is in a position almost perpendicular to the extruding rod by the biasing force of compression spring 653, thereby contacting the edge of the connecting hole 665 and the extruding rod 64 is released and only the connecting member 664 returns to the original position. Also, on the upper side of reception space 620, reception portion 62 is provided to house a tie assembly 100, the housed tie assembly 100 is pushed into the reception space 620 by the spring 621 as a biasing member provided between the inner wall of reception portion 62 and the feeding member 622.
In addition, a bursiform collecting portion 67 is provided on the lower side of storing portion 610 rear end, and having an opening on the storing portion 610 side. The collecting portion 67 receives inserting member 2 dropped from the reception portion 610 in its inside and collects them. In the tie assembly 100, the tie 1 positioned undermost is positioned in the reception space 620. The fit portion 26 of inserting member fits to the rear end portion 615 of guiding member 61 and the tie 1 in the reception space 620. When the tie 1 inside the reception space 620 is extruded forward by the extruding member 63, first, the curved portions 110a and 110b detach from the depressed portions 21a and 21b of inserting member 2, and move into the grooves 613a and 613b provided on the guiding portions 611a and 611b of guiding member 61.
When the extruding member 63 is further extruded forward, the tie 1 progresses while the curved portions 110a and 110b are pressed open right and left by the guiding portions 611a and 611b. Next, the rear end portion of wire rod 10 contacts the inserting member 2, and the wire rod 10 fits within the groove 23 of inserting member 2, thereby further extruding inserting member 2 forward. At this time, connecting portions 27a and 27b connected adjacent to inserting portion 2 in the tie assembly 100, and the undermost inserting member 2 is detached from the tie assembly 100.
The detached inserting portion 2 moves along with tie 1, drops downward as it reaches storing portion 610, and is collected in the collecting portion 67. Meanwhile, the bound portion which is an intersection of the horizontal reinforcement Sr2 and the vertical reinforcement Sr1, is positioned within the storing portion 610, and the curved portions 110a and 110b of tie 1 guided by the guiding member 61 so as to go around outside the bound portion. As the curved portions 110a and 100b of tie 1 reach the top end of guiding member 61, the tie 1 detaches from the guiding member 61, decreases its diameter by the restoration force of the wire rod 10, and attaches to the bound portion which is an intersection of the vertical reinforcement Sr1 and horizontal reinforcement Sr2, as shown in
The tie 1 is configured such that the inner diameter in the restored state as shown in
The tie 1B shown in