The invention relates to a TIG torch which can be used for welding, soldering and coating.
During ignition or during operation, TIG torches with an additional (inner) gas nozzle between a non-consumable electrode and an outer gas nozzle are subject to the risk of electrical short circuits occurring or secondary arcs becoming established between the electrode and the inner gas nozzle and/or between at least one of the two gas nozzles and the workpiece. In addition to damage to the workpiece or to the weld seam (rejection or reworking), said electrical short circuits or secondary arcs also generally lead to considerable damage to the nozzles and sometimes even to destruction of the torch.
This problem can be exacerbated by incorrect orientation, that is to say asymmetrical arrangement of elements of a torch of this kind in the region of electrically conductive and operating elements, in particular on the electrode, an electrode holder or other electrically conductive elements and elements which are electrically conductively connected to the electrode. Secondly, additional secondary arcs can be ignited or electrical short circuits can be triggered when the respective TIG torch butts against a workpiece or an object which is arranged in the area surrounding said workpiece during processing.
In particular, owing to the two gas streams which are to be guided separately from one another, problems in terms of thermodynamics and flow can also occur during operation of a torch of this kind, in particular owing to thermodynamic problems or non-optimal gas guidance.
The object of the invention is therefore to specify possible ways of increasing the operational reliability of TIG torches.
According to the invention, this object is achieved by a TIG torch which has the features of the independent claim and refinements and developments of the invention can be implemented with features which are identified in the dependent claims.
In the TIG torch according to the invention, an electrode is radially surrounded by an inner gas nozzle. In this case, at least the electrode tip protrudes beyond all parts of the TIG torch in the direction of the workpiece surface. A first gas stream is guided in the direction of a workpiece surface through at least one gap between the inner lateral surface of the inner gas nozzle and the outer lateral surface of the electrode. The inner gas nozzle is fastened to a sleeve-like inner gas nozzle carrier or directly to an electrically insulating element. The inner gas nozzle should be radially surrounded at least as far as the electrode tip (6) which protrudes out of the TIG torch.
The inner gas nozzle is also surrounded in the radial direction by an outer gas nozzle which is fastened to an outer gas nozzle carrier as an alternative. A second gas stream is guided in the direction of the workpiece surface between the radially outer lateral surface of the inner gas nozzle and the inner lateral surface of the outer gas nozzle. The second gas stream flows around the first first gas stream, which flows out of the inner gas nozzle, on its outer side over the entire circumference.
An electrically insulating element is arranged between the inner gas nozzle carrier, the inner gas nozzle and/or the electrode and the outer gas nozzle carrier and/or the outer gas nozzle, said electrically insulating element being able to prevent electrical short circuits or the formation of secondary arcs in this region. In another alternative, the inner gas nozzle is directly connected to the electrically insulating element.
The electrically insulating element is particularly advantageously of sleeve-like design.
Said electrically insulating element should be connected in a rotationally fixed and rotationally symmetrical manner to the outer gas nozzle carrier and to the inner gas nozzle carrier in a manner oriented with respect to the central longitudinal axis of the electrode. Possible ways of achieving this objective are intended to be discussed in more detail later.
Grooves, ducts and/or bores for guiding the first gas stream, the second gas stream and/or a cooling medium can advantageously be formed in the and/or on the sleeve-like electrically insulating element. To this end, grooves or ducts can be formed within the electrically insulating element, but also on the surface of said electrically insulating element. Bores can be guided through the material of the electrically insulating element as far as a groove or a duct for the purpose of supplying or discharging gas or cooling medium.
In this case, grooves or ducts can be oriented in parallel or at an obliquely inclined angle which is not equal to 90°, so that gas or cooling medium can flow through the electrically insulating element in the direction of the longitudinal axis of the TIG torch or of the electrode.
A gas or cooling medium can likewise be guided to a specific position for inflow or outflow or else for cooling purposes by way of grooves or bores which are oriented perpendicularly in relation to the longitudinal axis of the TIG torch or of the electrode and which are formed on an outer surface of the electrically insulating element.
In an advantageous embodiment, a measuring device for monitoring an electric current flow or the electrical voltage potential of the inner gas nozzle and/or the outer gas nozzle can be arranged or connected between the electrode and the inner gas nozzle and/or the inner gas nozzle and the outer gas nozzle, and can be connected to an evaluation and/or switch-off unit for the arc on the TIG torch. In this way, electrical short circuits or the formation of an undesired secondary arc can be identified and undesired damage can be prevented by promptly interrupting the main arc between the electrode tip and the workpiece, that is to say completely switching off the TIG torch. An electrical resistor should preferably be interposed when measuring an electric current or an electrical voltage potential.
An electrode can be formed with an electrode tip which is fastened to an electrode holder. The electrode holder can be connected to an electrode cooling tube or the electrode cooling tube can merge with the electrode holder. In this case, an electrode cooling tube is arranged on that side of the electrode holder which is situated opposite the electrode tip. Said electrode cooling tube should be of hollow design on the inside for the purpose of guiding a cooling medium at least up to close to the electrode tip.
A gas distributor which homogenizes the second gas stream in the form of a ring can also advantageously be arranged on the end side of the sleeve-like electrically insulating element, which end side faces in the direction of the workpiece surface. The second gas stream can be guided to this gas distributor by way of ducts, bores or grooves which are present on the electrically insulating element. Said electrically insulating element has a build-up effect there, this in turn advantageously influencing the desired homogenization of the second gas stream exiting the gas distributor.
The gas distributor can be designed in the form of a screen, as an open-pore sintered body, as an open-pore foam body, with bores which are arranged in a manner distributed at equal distances from one another and have a small free cross section, or in the form of a perforated metal sheet and is connected to a supply for the second gas stream through the sleeve-like electrically insulating element.
The gas distributor should be connected in a gas-tight manner, preferably by means of a press-fit connection, to the electrically insulating element on its outer lateral surfaces as far as the supply for the second gas stream.
At least one further electrically insulating element can be arranged in the gap between the outer lateral surface of the electrode and the inner lateral surface of the inner gas nozzle. The further electrically insulating element can likewise be designed in a sleeve-like manner. However, in this case, it should be dimensioned such that a free gap is left for the free passage of the first gas stream.
However, an electrically insulating coating can also be formed on the outer lateral surface of the electrode and/or on the inner lateral surface of the inner gas nozzle in a locally defined manner, so that the first gas stream can flow in the direction of the workpiece surface and at the same time an electrical short circuit between the electrode and the inner gas nozzle can be prevented. As a result, concentric orientation of the electrode holder and the inner gas nozzle can be complied with while maintaining a constant gap size between the outer lateral surface of the electrode holder and the inner lateral surface of the inner gas nozzle over the entire circumference, so that constant flow conditions of the first gas stream can be achieved over the entire circumference.
An electrically insulating coating can be connected in a cohesive manner on surfaces of the electrode and/or of the inner gas nozzle in a locally defined manner. A polymer can form coatings of this kind. Electrically insulating coatings can also have been formed by thermally spraying a ceramic material.
A plurality of further electrically insulating elements which are arranged in a manner distributed at a distance from one another over the outer circumference of the electrode can also be provided. In this case, the first gas stream can flow through between the further electrically insulating elements. A plurality of further electrically insulating elements which are arranged and designed in this way can be arranged as spacers between the outer lateral surface of the electrode and the inner lateral surface of the inner gas nozzle and can bear against the respective lateral surfaces of the electrode and of the inner gas nozzle which face one another.
The electrically insulating element can be fastened in a cohesive, interlocking and/or force-fitting manner in the form of a rotation-prevention means to the electrode, to an electrode tube or electrode holder which secures the electrode and/or to the outer gas nozzle carrier.
To this end, the outer and/or the inner lateral surface of the electrically insulating element can be rotationally fixedly secured in a non-rotationally symmetrical, preferably polygonal, manner as a key/slot connection, with a toothing or by means of an element which engages in an interlocking manner, in particular a screw or a pin.
A spline toothing can advantageously be formed with a on the lateral surface of the inner gas nozzle carrier. In this case, the spline toothing can be connected in an interlocking manner to the inner lateral surface of the electrically insulating element by being pressed in in a direction parallel to the longitudinal axis of the TIG torch.
An electrode holder, an inner gas nozzle, an inner gas nozzle carrier, an outer gas nozzle or an outer gas nozzle carrier can each be formed in one piece, but also can each be formed from a plurality of individual elements which are connected to one another.
The electrically insulating element can be formed from a ceramic, polymeric material, a polymer or ceramic fiber composite material or a metal-ceramic or metal-polymer composite material. In the case of a composite, the regions which are formed from metal should be arranged such that there is no electrically conductive connection between the inner gas nozzle carrier, the inner gas nozzle and/or the electrode and the outer gas nozzle carrier and/or the outer gas nozzle. Suitable polymers which can be used are, for example, polyamideimide, PEEK or polyimide.
The outer gas nozzle can be connected to the outer gas nozzle carrier and the inner gas nozzle can be connected to the inner gas nozzle carrier by means of screw connection.
The abovementioned bores through which gas or cooling medium can flow can also be designed as blind hole bores. Bores can also be provided or closed with valves, screws with sealing. Grooves can be designed in a radially partially or completely encircling manner. For example, said grooves can be designed as annular grooves.
The problem can be solved by the invention and in particular by the electrically insulating element. The electrically insulating element can electrically insulate an electrode tube (electrode holder or carrier of the electrode) and also the metal receptacles of the outer and the inner gas nozzle comprising the outer gas nozzle carrier and the inner gas nozzle carrier from one another and prevent electrical short circuits and also undesired secondary arcs. Bores, connection bores or connection posts and encircling grooves can be provided, so that both one or more gases (independent gas supplies, gas bores) are guided and/or the circuit for a cooling medium between an electrode cooling system and a heat exchanger can be closed by the electrically insulating element. The latter may be necessary and achievable for cooling at least one of the two nozzle carriers.
According to the invention, a torch main body, which in addition to holding the electrodes and nozzle holders in a potential-isolated manner, can also fulfil at least one further function of complex gas guidance or cooling medium guidance (line, distribution etc.), is provided with a simple electrically insulating element.
The invention is intended to be explained in more detail in the text which follows by way of example. Here, individual features, shown in the figures, can be combined with one another independently of the respective example or the respective figure.
In the drawings:
An electrode tube 10, which is of hollow design on the inside for cooling purposes, is arranged centrally in the longitudinal axis of the TIG torch. A cooling medium is guided in the hollow space as far as the region at which an electrode holder 5 is formed and the electrode tip (6), which is composed of tungsten, is fastened. The electrode tube 10, comprising an electrode holder 5 which is formed on that side of said electrode tube which faces in the direction of a workpiece surface to be processed, is connected to the positive pole of an electrical power supply unit. However, said electrode tube could also be connected to the negative pole.
The electrode tube (10) is connected in a rotationally fixed manner to the electrically insulating element 1 by means of a polygonal connection. The inner gas nozzle carrier 3 is likewise connected in a rotationally fixed manner to the electrically insulating element 1 by means of a press-fit toothing.
The inner gas nozzle 8 can likewise be fastened to the outer lateral surface of the inner gas nozzle carrier 3 by means of screw connection. An annular gap through which a first gas stream can flow out of the TIG torch in the direction of the workpiece surface is formed between the electrode tube 10 and the inner gas nozzle 8 between that region of the TIG torch which faces in the direction of the workpiece surface.
The electrically insulating element 1 in the form of a sleeve is arranged and fastened in a rotationally fixed manner between the outer lateral surface of the inner gas nozzle carrier 3, possibly the electrode holder 5, the electrode tube 10 and the outer gas nozzle carrier 2, which is likewise of sleeve-like design, as has already been explained in the general part of the description. However, the electrically insulating element can also be rigidly fastened to the TIG torch or to the torch housing and additionally can be attached in a rotationally fixed manner to the electrode tube 10, to the inner gas nozzle carrier 3 and also to the outer gas nozzle carrier 2.
The outer gas nozzle 7 is screwed onto the outer gas nozzle carrier 2, so that there is an annular gap between the inner gas nozzle 8 and the outer gas nozzle 7, it being possible for a second gas stream to flow through said annular gap in the direction of a workpiece surface to be processed.
The inner gas nozzle 8, the outer gas nozzle 7 and the electrode holder 5 comprising the electrode tube 10 are dimensioned and connected to one another such that the electrode tip 6 is arranged outside, that is to say in front of the outer end faces of, the inner gas nozzle 8 and the outer gas nozzle 7 in the direction of the workpiece surface.
A sealing ring 9 which is secured in a groove and with which passage of gas and/or cooling medium can be prevented is arranged between the inner lateral surface of the outer gas nozzle carrier 2 and the outer lateral surface of the electrically insulating element 1.
It is clear from the illustration in
The gas distributor (4) is fastened to the electrically insulating element 1 by means of press fits. As a result, the gas distributor 4 can be securely held on the electrically insulating element 1 and leakage currents the second gas streams past the gas distributor 4 can be prevented.
The electrically insulating element 1 can be produced as an injection-molded part or by mechanical processing. Given a ceramic material, production can also be achieved by sintering in a suitable mold, in particular by hot isostatic pressing.
Similarly to the inner gas nozzle carrier 3, the outer gas nozzle carrier 2 can be fastened on the outer lateral surface of the electrically insulating element 1.
In the example shown here, bores F2 with a very small inside diameter are formed in a manner distributed uniformly over the circumference on the opposite end side of the electrically insulating element 1, it being possible for said bores to fulfil the function of the gas distributor 4. The second gas stream can flow out through at least one duct, not shown here, starting from the bore I1, into an annular channel, which is formed in the interior of the electrically insulating element 1, in the form of an annular groove and out of this annular groove through the bores F2 in the direction of the workpiece to be processed.
The second gas stream can flow out of the bore F4 parallel to the longitudinal axis of the TIG torch through the connection F5 for the second gas stream, which connection is present on an end side of an example of an electrically insulating element in
The gas distributor 4 can be fitted into the annular groove which is directly formed on the end face of the electrically insulating element 1 and is open in the direction of the workpiece surface to be processed.
The illustration of
The sectional illustration of the electrically insulating element 1, which sectional illustration is shown in
The cooling medium passes through the bore F10 into the duct F11, which is formed parallel to the longitudinal axis of the TIG torch, and then through the bore F12 into an annular groove F13 and from there, via the bore F14, into the duct F15 which is oriented parallel to the longitudinal axis of the TIG torch. From said duct, said cooling medium exits the electrically insulating element 1 via the opening F16 and can be guided to a heat exchanger (not illustrated).
Therefore, it can be stated that a cooling medium can be guided both in circulation and also in countercurrent by an electrically insulating element.
This is also the case for the further electrically insulating elements 11 of one-piece design, as shown in
In the example according to
The example shown in
The longitudinal grooves 12, 13, 14 and 15 should likewise be geometrically configured and dimensioned in the same way and be arranged at the same angular distances from one another in each case and also be oriented parallel to one another and, as far as possible, also parallel to the central longitudinal axis of the TIG torch.
In the example shown in
By way of a further electrically insulating element 11 which is designed and accordingly arranged in this way, it is advantageously possible to ensure that the inner gas nozzle 8 and the electrode holder 5 are oriented concentrically in relation to one another, so that a homogeneous first gas stream can exit from the TIG torch in the direction of the workpiece surface radially around the electrode holder 5.
Similarly to the further electrically insulating element 12, 13, 14 or 15, there can also be electrically insulating coatings between the inner gas nozzle 8 and the electrode holder 5. Said electrically insulating coating should preferably be formed on the outer lateral surface of the electrode holder 5.
In the in
Number | Date | Country | Kind |
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10 2017 216 440.9 | Sep 2017 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2018/074590 | 9/12/2018 | WO | 00 |