The present specification relates generally to tightening tools and fluidic systems and, more particularly, to tightening tools for use with torque-limited fittings and to systems including tightly-spaced torque-limited fittings for which the tightening tool may be used to rotate the fittings.
In fluidic systems, including microfluidic systems, coupling of tubing to a port of a fluidic device or apparatus may be accomplished through a fitting that creates a fluid-tight seal between the tubing and the port. When multiple tubes and fittings must be connected to a single device or apparatus, a tight-pitch configuration may be required, in which the fittings are spaced very closely together. The tight-pitch configuration presents challenges and limitations with regard to the number of fittings that can be arranged on the fluidic port and also with regard to the ability of a user to easily connect or disconnect the fittings.
Accordingly, needs exist for increasing the number of fittings that can be arranged around a fluidic port, as well as for means to connect or disconnect fittings arranged in a tight-pitch configuration.
In one embodiment, a tightening tool configured to work in combination with torque-limited fittings may include a tool body extending between a tool manipulation end and a fitting receiving end opposite the tool manipulation end, and a torque application assembly disposed within the fitting receiving end of the tool body. The tool body may include a slit extending between the tool manipulation end and the fitting receiving end and configured to receive a tube extending from a torque-limited fitting. The torque application assembly may be configured to receive the torque-limited fitting and may include a notch and at least one internal feature projecting from an inner wall of the torque application assembly. The notch may be configured for alignment with the slit of the tool body and configured to receive the tube extending from the torque-limited fitting. The at least one internal feature projects from an inner wall of the torque application assembly and is configured for engagement in a decompressive direction of rotation of the torque application assembly with at least one resilient feature projecting from an outer wall of the torque-limited fitting such that rotation of the torque application assembly causes a rotation of the torque-limited fitting in the decompressive direction of rotation.
In another embodiment, an assembly may include a torque-limited fitting comprising an outer wall and at least one resilient feature projecting from the outer wall, a tube extending from the torque-limited fitting, and a tightening tool. The torque-limited fitting may be configured for receipt in a port of a fluid-handling device. The tightening tool may include a tool body extending between a tool manipulation end and a fitting receiving end opposite the tool manipulation end, and a torque application assembly disposed within the fitting receiving end of the tool body. The tool body may include a slit extending between the tool manipulation end and the fitting receiving end and configured to receive the tube. The torque application assembly may be configured to receive the torque-limited fitting and may include a notch, an inner wall, and at least one internal feature projecting from the inner wall. The notch may be configured for alignment with the slit of the tool body and configured to receive the tube extending from the torque-limited fitting.
In yet another embodiment, a method for fitting a torque-limited fitting to a port of a fluid-handling device may include positioning the torque-limited fitting in coaxial alignment with a port of the fluid-handling device, positioning a torque application assembly disposed within a fitting receiving end of a tool body of a tightening tool about the torque-limited fitting, and rotating the torque application assembly through a rotation of the tool body in a compressive direction of rotation. The torque application assembly may include a notch configured to receive a tube extending from the torque-limited fitting. When a threshold torque has not yet been reached while the torque application assembly is rotated in the compressive direction of rotation, a plurality of internal features projecting from an inner wall of the torque application assembly may engage with a plurality of resilient features projecting from an outer wall of the torque-limited fitting with a sufficient force to cause rotation of the torque-limited fitting. When the torque threshold has been reached or exceeded while the torque application assembly is rotated in the compressive direction of rotation, the plurality of internal features do not engage with the plurality of resilient features with a sufficient force to cause rotation of the torque-limited fitting.
These and additional features provided by the embodiments described herein will be more fully understood in view of the following detailed description, in conjunction with the drawings.
The embodiments set forth in the drawings are illustrative and exemplary in nature and not intended to limit the subject matter defined by the claims. The following detailed description of the illustrative embodiments can be understood when read in conjunction with the following drawings, where like structure is indicated with like reference numerals.
In some fluidic applications involving fittings that are insertable into a fluid port, the fittings may be spaced so closely together that there may be difficulties in tightening them by hand. The difficulties may be exacerbated particularly in microfluidic applications involving fittings that are very small, sometimes on the order of a few millimeters in height. Therefore, there are needs for specially designed tools that can facilitate tightening and loosening of such fittings. Tightening tools that address this need, particularly for torque-limited fittings, are described in this specification. The tightening tools may include at least one torque application assembly configured such that when torque less than a threshold level is applied to the tightening tool, rotation of the tightening tool in a compressive direction of rotation forces the torque-limited fitting to rotate with the tightening tool. Further, the tightening tools may include at least one torque application assembly such that when torque greater than the threshold level is applied to the tightening tool, rotation of the tightening tool in the compressive direction of rotation fails to force the torque-limited fitting to rotate with the tightening tool. The at least one torque application assembly is designed to ensure that that the tightening tool always rotates the torque-limited fitting when a user rotates the tightening tool in a loosening direction, but that the tightening tool rotates the torque-limited fitting only until a threshold torque is reached when a user rotates the tightening tool in a tightening direction. Thereby, over-tightening of the fluidic coupling may be prevented. The tightening tool also is configured to be used for fitting arrangements that are closely spaced, such that the use of known torque-limiting devices having caps that can be hand-tightened, for example, is not practicable.
Embodiments of tightening tools for torque-limited fittings and applicable systems will now be described with reference to the figures. It should be apparent that numerous modifications and variations to the specific embodiments are possible and that the descriptions herein and their depictions in one or more figures should not be regarded as limiting.
Referring to
Still referring to
The internal features 130 of the torque limiting component 140 may include, for example, a sloped face 135 configured to limit the ability to further tighten a fitting when a threshold torque is exceeded in a tightening direction and an abutment 137 that enables free rotation of a fitting in a loosening direction at all times. In embodiments, at least one internal feature 130 projecting from the inner wall of the torque limiting component 140 comprises an abutment 137 as a first internal feature surface and a sloped face 135 as a second internal feature surface.
Referring to
As exemplified in the installation assembly 500 of
Referring to
In embodiments, the notch 155 of the torque limiting component 140 may be similar in width to the slit 150 or may have a greater width than the slit 150. The torque limiting component 140 may further include a seal receiving portion 160 (
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Referring to
Referring to the cross-section of
As previously described, the torque limiting component 140 includes a plurality of internal features 130 projecting inwardly toward the torque-limited fitting 200. In the embodiment of
As a non-limiting example, when a user desires to tighten the torque-limited fitting 200, the tool body 190 and, in turn, the torque limiting component 140 rotates in a compressive direction of rotation along the direction of arrow C. When the torque applied by the user is less than a threshold torque tailored to the particular type of torque-limited fitting 200 to provide optimal tightening, the resilient features 210 of the torque-limited fitting 200 do not flex when they come in contact with the sloped face 135 of one of the internal features 130. By not bending, the resilient features 130 in turn impart rotation to the torque-limited fitting 200 in the compressive direction, thereby tightening the fitting. When the torque applied by the user is greater than or equal to the threshold torque, however, the resilient features 210 of the torque-limited fitting 200 flex inwardly toward the center of the torque-limited fitting 200 when they contact the sloped face 135 of one of the internal features. The resilient features 210 then slide up the sloped face 135 without imparting any rotation to the torque-limited fitting 200. When the resilient features 210 then pass fully over the internal features 130, their resilience causes them to snap back outwardly with an audible clicking sound. Thereby, overtightening of the torque-limited fitting 200 is prevented.
Still referring to
In embodiments, the abutment 137 of at least one internal feature 130 faces a first direction, and the sloped face 135 of the at least one internal feature 130 faces a second direction. Further, the abutment surface 237 of at least one resilient feature 210 faces the second direction, and the sloped surface 235 of the at least one resilient feature 210 faces the first direction. The first direction is the decompressive direction of rotation, and the second direction is the compressive direction of rotation.
As previously described, in some embodiments, the torque limiting component 140 may be removable from the tool body 190. In such embodiments, the tool body 190 may be adapted to accommodate various configurations of torque limiting components tailored for use in tightening or loosening various kinds of torque-limited fitting. Accordingly, further embodiments of this disclosure include a kit for a tightening tool according to any embodiment previously described. Referring to
Referring to the figures generally, the tightening tool 100 according to embodiments previously described may be used in methods for tightening or loosening a torque-limited fitting 200 to a port 310 of a fluid-handling device 300. The methods may include first positioning the torque-limited fitting 200 in coaxial alignment with a port 310 of the fluid-handling device 300, then positioning a torque limiting component 140 disposed within a fitting receiving end 120 of a tool body 190 of the tightening tool 100 about the torque-limited fitting 200. The torque limiting component 140 may further include a notch 155 configured to receive a tube 600 that may extend from the torque-limited fitting 200. The methods may further include rotating the tool body 190 and the torque limiting component 140 therein in a compressive direction C of rotation until a the resilient features 210 of the torque-limited fitting 200 no longer engage the sloped face 135 of internal features 130 in the torque limiting component, thereby indicating that a threshold torque has been reached and the torque-limited fitting 200 has been tightened to its optimal tightness.
The methods may further include loosening the torque-limited fitting 200 from the port 310 of the fluid-handling device 300 by rotating the tool body 190 about the torque-limited fitting 200 in a decompressive direction D. When the torque limiting component 140 is rotated in a decompressive direction of rotation opposite the compressive direction of rotation, such as to loosen the fit of the torque-limited fitting 200 from the port 310, the plurality of internal features 130 of the torque limiting component 140 respectively engage with the plurality of resilient features 210 of the torque-limited fitting 200 with a force sufficient to cause rotation of the torque-limited fitting 200. For example, as set forth above and referring to
In embodiments, the methods for tightening or loosening a torque-limited fitting 200 may include positioning a tool body 190 of the tightening tool 100 above and in coaxial alignment with the torque-limited fitting 200. The tool body 190 comprises a slit 150 extending from a tool manipulation end 185 and an opposite fitting receiving end. The slit 150 is configured to receive a tube 600 extending from the torque-limited fitting 200. The methods may further include positioning the torque limiting component 140 disposed within the fitting receiving end of the tool body 190 of the tightening tool 100 about the torque-limited fitting 200. The torque limiting component 140 comprises a notch 155 configured to align with the slit 150 of the tool body 190 to receive the tube 600.
It should now be understood that the embodiments described herein provide for a tightening tool that is able to tighten a torque-limited fitting within a port of a fluid-handling device until a threshold torque without over-tightening over the threshold torque to prevent potential fluid leakage and/or material degradation that may occur through such over-tightening. The tightening tool is also configured to act as a loosening tool without restriction such that the torque-limited fitting may be loosened and/or removed from the port of the fluid-handling direction at any time. The tightening tool includes a torque application assembly at a fitting receiving end configured to receive the torque-limited fitting that is opposite a tool manipulation end through which to rotate the tightening tool in a compressive direction of rotation to tighten the torque-limited fitting or an opposite, decompressive direction of rotation to loosen the torque-limited fitting. The torque application assembly includes a notch configured to receive a tube extending from the torque-limited fitting and to be aligned with a slit in the tool body. The slit in the tool body of the tightening tool is configured to receive the tube along with the notch and is disposed and extends between the tool manipulation end and the fitting receiving end. Thus, the tightening tool may tighten or loosen a torque-limited fitting with respect to a port of a fluid-handling device while a tube extends from the torque-limited fitting. Further, the torque-limited fitting may include at least one extension to simply installation of the torque-limited fittings into ports of the fluid-handling device to providing easier accessibility between the extended torque-limited fitting and the tightening tool for engagement and rotation as described herein.
It is noted that the terms “substantially” and “about” and “approximately” may be utilized herein to represent the inherent degree of uncertainty that may be attributed to any quantitative comparison, value, measurement, or other representation. These terms are also utilized herein to represent the degree by which a quantitative representation may vary from a stated reference without resulting in a change in the basic function of the subject matter at issue.
While particular embodiments have been illustrated and described herein, it should be understood that various other changes and modifications may be made without departing from the spirit and scope of the claimed subject matter. Moreover, although various aspects of the claimed subject matter have been described herein, such aspects need not be utilized in combination. It is therefore intended that the appended claims cover all such changes and modifications that are within the scope of the claimed subject matter.
The present specification claims the benefit of priority to U.S. Provisional Patent Application Ser. No. 62/329,469, filed Apr. 29, 2016, the entirety of which is incorporated by reference herein.
Number | Date | Country | |
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62329469 | Apr 2016 | US |