Tile and support structure

Abstract

In one embodiment of a tile and support structure, the tile and support structure may be configured to engage a tile such that the tile is oriented in a generally vertical plane. The support structure may include a riser tile engaged with both an upper riser support structure and a lower riser support structure.

Description

FIELD OF THE INVENTION

The present disclosure relates to a tile and tile support structure allowing use of placement of porcelain tiles for tiled surfaces, such as outdoor deck systems and/or roof systems.

AUTHORIZATION PURSUANT TO 37 C.F.R. § 1.171 (c)

A portion of the disclosure of this patent document may contain material that is subject to copyright and trademark protection. The copyright owner has no objection to the facsimile reproduction by anyone of the patent document or the patent disclosure, as it appears in the Patent and Trademark Office patent file or records, but otherwise reserves all copyrights whatsoever.

BRIEF DESCRIPTION OF FIGURES

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments and together with the description, serve to explain the principles of the methods and systems.

FIG. 1 is a perspective view of one arrangement of a plurality of illustrative joists configured in a manner that is typical for a building structure.

FIG. 2 is a perspective view of the joists from FIG. 1 having a plurality of illustrative support structures engaged with the joists.

FIG. 3 is a perspective view of the joists and support structures from FIG. 2 wherein a plurality of illustrative tiles are engaged with the support structures.

FIG. 4 is a top view of the support structures and tiles shown in FIG. 3.

FIG. 5 is a detailed perspective view of a portion of the joists, support structures, and tiles shown in FIGS. 3 and 4.

FIG. 6 is another detailed perspective view of a portion of the joists, support structures, and tiles shown in FIGS. 3 and 4.

FIG. 7 is a perspective view of the illustrative support structure shown in FIGS. 2-6.

FIG. 8 is a cross-sectional view of the illustrative support structure shown in FIGS. 2-7.

FIG. 9 is a cross-sectional view of an illustrative edge support structure.

FIG. 10 is a perspective view of an illustrative tile that may be used with various aspects of a support structure.

FIG. 11A is a cross-sectional view of another illustrative support structure showing dimensions of various elements thereof.

FIG. 11B is a cross-sectional view of another illustrative support structure showing dimensions of various elements thereof.

FIG. 11C is a cross-sectional view of another illustrative support structure showing dimensions of various elements thereof.

FIG. 11D is a cross-sectional view of another illustrative support structure showing dimensions of various elements thereof.

FIG. 11E is a cross-sectional view of another illustrative support structure showing dimensions of various elements thereof.

FIG. 12A is a detailed perspective view showing various aspects of a tile engaged with an illustrative support structure.

FIG. 12B is a detailed perspective view showing various aspects of two illustrative tiles engaged with an illustrative support structure.

FIG. 12C is a perspective view of a portion of a deck constructed according to various aspects of the present disclosure.

FIG. 13 is an end view showing various aspects of a roof support structure.

FIG. 14 is an end view showing other aspects of a roof support structure.

FIG. 15A is an end view showing other aspects of a roof support structure.

FIG. 15B is an end view showing other aspects of a roof support structure.

FIG. 16A is a top view of a tile and support structure that may be configured for use with pedestals.

FIG. 16B is an end view of the tile and support structure shown in FIG. 16A.

FIG. 17A is a cross-sectional view showing other aspects of a support structure.

FIG. 17B is a cross-sectional view showing further aspects of a support structure.

FIG. 17C is a cross-sectional view showing still further aspects of a support structure.

FIG. 17D is a cross sectional view of the support structure shown in FIG. 17C with the fastener and retaining element installed.

FIG. 18 is a cross-sectional view of a retaining element that may be used on a border.

FIG. 19A provides an elevated perspective view showing aspects of a support structure that may be engaged with a pedestal.

FIG. 19B provides a side view of the support structure and pedestal shown in FIG. 19A.

FIG. 20A provides an elevated perspective view showing further aspects of a support structure that may be engaged with a pedestal.

FIG. 20B provides a side view of the support structure and pedestal shown in FIG. 20A.

FIG. 21 provides a side view of another aspect of a support structure that may be engaged with a pedestal.

FIG. 22A provides a top view showing additional aspects of a support structure that may be engaged with a pedestal.

FIG. 22B-23B provide various top views of a support structure that may be engaged with a pedestal.

FIG. 24A is a perspective view of a tile and support structure that may be used in a vertical configuration.

FIG. 24B is a front view of the tile and support structure shown in FIG. 24A.

FIG. 25 is a perspective view of the tile and support structure from FIGS. 24A & 24B wherein the horizontal tiles have been slid away from the riser tiles.

FIG. 26A is a side perspective view of the tile and support structure with one of the riser tiles removed.

FIG. 26B is a side perspective view of the tile and support structure with one of the riser tiles slid outward beyond the support structure.

FIG. 26C is a detailed side perspective view of the tile and support structure with one of the riser tiles removed from the support structure.

FIG. 27A is a side view of a horizontal end tile that may be used with a tile and support structure.

FIG. 27B is a bottom view of the horizontal end tile shown in FIG. 27A.

FIGS. 28A through 28D provide various detailed views of a tile and support structure that may be used in a vertical configuration.

FIG. 29 is an engineering drawing of a plurality of stairs utilizing a tile and support structure that may be used in a vertical configuration.

DETAILED DESCRIPTION - LISTING OF THE ELEMENTS
Element Description           Element Number
Tile & support structure      10
Deck                          12
Joist                         14
Fastener                      16
Substrate                     18
Lath                          19
Tile                          20
Face                          22
Edge                          24
Groove                        24a
Protrusion                    24b
Clearance                     25
Support structure             30
Edge support structure        30a
Base                          31
Flange                        32
Trough                        32a
Aperture                      32b
Lip                           33
Spine                         34
Tip                           34a
Rail                          36
Anchor                        38
Roof support structure        30′
Roof edge support structure   30a′
Base                          31′
Flange                        32′
Trough                        32a′
Aperture                      32b′
Lip                           33′
Spine                         34′
Tip                           34a′
Rail                          36′
Channel portion               37′
Side member                   37a′
Notch                         37b′
Bottom member                 37c′
Inner member                  40
Inner member bottom           42
Inner member side             44
Pedestal                      50
Pedestal base                 52
Adjustment portion            53
Pedestal upper surface        54
Retaining element             60
Neck                          62
Retaining element             60′
Neck                          62′
Stair stringer                202
Tile and support structure    210
Riser tile                    220a
Horizontal end tile           220b
Face                          222
Edge                          224
Groove                        224a
Protrusion                    224b
Substrate                     228
Upper riser support structure 230a
Lower riser support structure 230b
Base                          231
Flange                        232
Trough                        232a
Aperture                      232b
Lip                           233
Spine                         234
Tip                           234a
Rail                          236
Spacer                        240

DETAILED DESCRIPTION OF INVENTION

Before the present methods and systems are disclosed and described, it is to be understood that the methods and systems are not limited to specific methods, specific components, or to particular implementations. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting.

As used in the specification and the appended claims, the singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise. Ranges may be expressed herein as from “about” one particular value, and/or to “about” another particular value. When such a range is expressed, another embodiment includes¬ from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedent “about,” it will be understood that the particular value forms another embodiment. It will be further understood that the endpoints of each of the ranges are significant both in relation to the other endpoint, and independently of the other endpoint.

“Optional” or “optionally” means that the subsequently described event or circumstance may or may not occur, and that the description includes instances where said event or circumstance occurs and instances where it does not.

Throughout the description and claims of this specification, the word “comprise” and variations of the word, such as “comprising” and “comprises,” means “including but not limited to,” and is not intended to exclude, for example, other components, integers or steps. “Exemplary” means “an example of” and is not intended to convey an indication of a preferred or ideal embodiment. “Such as” is not used in a restrictive sense, but for explanatory purposes.

Disclosed herein are various components that may be used to perform the disclosed methods and provide the disclosed systems. These in addition to other components that may be compatible with the disclosed methods and systems, and it is understood that when combinations, subsets, interactions, groups, etc. of these components are disclosed, that while specific reference of each various individual and collective combinations and permutation of these may not be explicitly disclosed, each is specifically contemplated and described herein, for all methods and systems of the present disclosure. This applies to all aspects of this disclosure including, but not limited to, steps in disclosed methods. Thus, if there are a variety of additional steps that may be performed, it is understood that each of these additional steps may be performed with any specific aspects or combination of aspects of the disclosed methods.

The present methods and systems may be understood more readily by reference to the following detailed description of systems and methods (including the various aspects thereof) and the examples included therein and to the Figures and their following description. Further, although some figures included herewith show various dimensions of some features of certain illustrative aspects of certain components of the present disclosure, such dimensions are for illustrative purposes only and in no way limit the scope of the present disclosure unless so indicated in the following claims.

The following detailed description is of the best currently contemplated modes of carrying out the present methods and systems. The description is not to be taken in a limiting sense, but is made merely for the purpose of illustrating the general principles of the various aspects of the present disclosure, since the scope of the invention is best defined by the appending claims. Various inventive features are described below herein that can each be used independently of one another or in combination with other features without limitation unless so indicated in the following claims.

A group of joists 14 in a typical arrangement is shown in FIG. 1, wherein the joists 14 are oriented parallel with respect to one another about their lengths. It is contemplated that in certain illustrative aspects of a tile and support structure 10 as disclosed herein, the tile and support structure 10 may be adapted for use with such joists 14 and/or arrangements thereof. However, the tile and support structure 10 may be used with other structures, structural components, and/or surfaces as described in detail below, and the use of joists 14 is therefore in no way limiting to the scope of the present disclosure unless so indicated in the following claims.

As shown in FIG. 2, a plurality of support structures 30 may be engaged with the joists 14 such that the support structures 30 may be oriented parallel with respect to one another along their lengths. It is contemplated that the support structures 30 may be engaged with the top edge of the joists 14 via one or more fasteners 16 in a manner similar to that in which decking material may be engaged with joists 14. In one aspect, the fasteners 16 may be configured as wood screws. However, the specific method and/or structure used to engage the support structures 30 with the joists 14 (or other structure, structural component, and/or surface) in no way limits the scope of the present disclosure unless so indicated in the following claims. Additionally, the support structures 30 may be oriented such that they are not perpendicular with respect to the joists 14 (or other structure, structural component, and/or surface), but such that the support structures 30 are still oriented parallel with respect to one another without limitation unless so indicated in the following claims.

The support structures 30 may be configured such that they are oriented perpendicular with respect to the joists 14. In such a configuration, the joists 14 and support structures 30 may form a grid. In certain aspects it may be advantageous to position a cross lath (not shown) under each support structure 30. In one aspect, the cross lath may be configured as a wooden one-by-three inch board, a wooden one-by-four inch board, or any other suitable structure without limitation, including but not limited to plastic and/or polymer strips, unless so indicated in the following claims. The cross lath and support structure 30 may be engaged with one another and the joists 14 and the relative positions thereof secured via one or more fasteners 16. It is contemplated that such a configuration may be especially useful if there is a reasonable likelihood that the position of the joists 14 and/or other underlying structure might shift over time. Accordingly, the scope of the present disclosure is in no way limited by whether a cross lath is used unless so indicated in the following claims. Furthermore, the specific method and/or structure used to engage the cross laths with the joists 14 and/or support structures 30 in no way limits the scope of the present disclosure unless so indicated in the following claims.

A perspective view of the joist 14 and support structure 30 grid after a plurality of tiles 20 have been engaged with the support structures 30 is shown in FIG. 3. A top view is shown in FIG. 4, and FIGS. 5 and 6 provide two detailed perspective views. Those of ordinary skill in the art will recognize the arrangement in FIG. 3 as one arrangement of a deck 12 that may be constructed according to various aspects of the present disclosure. Although the tiles 20 pictured in FIG. 3 are configured as rectangles, the scope of the present disclosure is not so limited unless so indicated in the following claims. In another aspect not pictured herein, the shape of the tiles 20 is square. In still another aspect not pictured herein, the shape of the tiles 20 is a parallelogram, and in still another aspect the shape of the tiles 20 is a rhombus. As described in detail below, other aspects of the present disclosure may be configured to accommodate tiles 20 having one or more non-linear edge. Additionally, in certain aspects of a deck 12 constructed using the tile and support structure 10 disclosed herein, certain tiles 20 at the edges and/or corners of the deck 12 may be irregularly shaped, and may have more than four sides or fewer than four sides without limitation unless so indicated in the following claims, and which will depend at least upon the configuration of the deck 12.

A perspective view showing various illustrative aspects of a support structure 30 according to the present disclosure is shown in FIG. 7, and a cross-sectional view thereof is shown in FIG. 8. The support structure 30 may include a base 31 having a first and second flange 32 extending outward from a generally vertical centerline of the support structure 30. Each flange 32 may be formed with a trough 32a therein, and each trough 32a may be formed with a plurality of apertures 32b therein, as shown at least in FIG. 7. The distal edge of each trough 32a may be bound by a lip 33, wherein the top surface of each lip 33 may be coplanar with the top surface of each flange 32. Such a configuration may spread the force associated with a tile 20 engaged with a given support structure 30 over a larger area, as explained in further detail below.

In one illustrative asepct, the apertures 32b formed in a given trough 32a may be spaced from one another by a distance of four inches such that a support structure 30 may be engaged with joists 14 spaced twelve or sixteen inches from adjacent joists 14 without need to modify the support structure 30. In such a configuration, it is contemplated that multiple apertures 32b will not have a fastener 16 positioned therein, such that those apertures 32b may serve as an egress point for water and/or other liquid and/or precipitation in the trough 32a, and the trough 32a may serve as a fluid conduit (e.g., gutter) for water and/or other precipitation and/or liquids. However, the spacing of the apertures 32b in no way limits the scope of the present disclosure unless so indicated in the following claims. Additionally, the apertures 32b may be tapered such that the head of a fastener 14 configured as a screw may seat within the aperture 32b, and such that in certain aspects the head of a fastener 14 may be flush with the bottom of the trough 32a, and/or such that the head of a fastener 14 may be positioned below the upper surface of the flange 32. However, other aspects of the apertures 32b may be differently configured without limitation unless so indicated in the following claims.

A spine 34 may extend upward from the base 31 along the vertical centerline of the support structure 30. At the top distal end of the spine 34, two corresponding rails 36 may extend outward from the spine 34 in a generally horizontal dimension. A tip 34a that may be collinear with the spine 34 may extend downward from the spine 34 such that the distal end of the tip 34a is coplanar with the bottom surface of the base 31. Such a configuration may allow the tip 34a to abut a joist 14 and/or cross lath during use. In certain aspects, it may be advantageous to construct the support structure 30 of a metal or metallic alloy. However, the support structure 30 may be constructed of any suitable material, including but not limited to plastic, polymers, natural materials, and/or combinations thereof without limitation unless so indicated in the following claims.

A cross-sectional view showing various illustrative aspects of an edge support structure 30a, which may be correlative to various illustrative aspects of a support structure 30 shown in FIGS. 7 and 8, is shown in FIG. 9. The edge support structure 30a may include a base 31 having a first flange 32 extending outward therefrom. The flange 32 may be formed with a trough 32a therein, and the trough 32a may be formed with a plurality of apertures 32b therein. The distal edge of the trough 32a may be bound by a lip 33, wherein the top surface of each lip 33 may be coplanar with the top surface of the flange 32. Such a configuration may spread the force associated with a tile 20 engaged with a given edge support structure 30a over a larger area, as explained in further detail below.

In an illustrative aspect, the apertures 32b formed in the trough 32a of the edge support structure 30a may be spaced from one another by a distance of four inches, such that an edge support structure 30a may be engaged with joists 14 spaced twelve or sixteen inches from adjacent joists 14 without need to modify the edge support structure 30a. However, the spacing of the apertures 32b in no way limits the scope of the present disclosure unless so indicated in the following claims. Additionally, the apertures 32b may be tapered such that the head of a fastener 14 configured as a screw may seat within the aperture 32b, and such that in certain aspects the head of a fastener 14 may be flush with the bottom of the trough 32a. However, other aspects of the apertures 32b may be differently configured without limitation unless so indicated in the following claims.

A spine 34 may extend upward from the base 31 in a generally vertical dimension. At the top distal end of the spine 34, a rail 36 may extend outward from the spine 34 in a generally horizontal dimension, wherein the rail 36 may be generally parallel with respect to the flange 32 and generally perpendicular with respect to the spine 34. A tip 34a that may be collinear with the spine 34 may extend downward from the spine 34 such that the distal end of the tip 34a is coplanar with the bottom surface of the base 31. Such a configuration may allow the tip 34a to abut a joist 14 and/or cross lath during use.

The various relative dimensions of the components of the support structure 30 may be infinitely varied depending on the specific application of the support structure 30. Several illustrative aspects of different support structures 30 according to the present disclosure and dimensions of the components of the support structure 30 are shown in FIGS. 11A-11E. However, these aspects and dimensions are not meant to be limiting in any sense, but rather are provided to show how the various dimensions of the support structure 30 may be manipulated without departing from the spirit and scope of the present disclosure unless so indicated in the following claims.

Various illustrative aspects of a tile 20 that may be engaged with the illustrative embodiment of a support structure 30 are shown in FIG. 10. The tile 20 may be generally rectangular in shape (as shown in FIG. 3), such that two rectangular-shaped faces 22 are spaced from one another by the height of an edge 24 of the tile 20. In one aspect, the height of an edge 24 may be 20 millimeters, and in another asepct the height thereof may be 30 millimeters. However, as previously mentioned, the scope of the present disclosure is not limited by the specific shape, dimensions, and/or configuration of the tile 20 unless so indicated in the following claims. The bottom face 22 may be engaged with a substrate 18, which may be configured as a synthetic (e.g., fiberglass, plastic, etc.) sheet having a periphery equal to or approximately equal to that of the tile 20. In one aspect, the thickness of a substrate may be ¼ of an inch, but the specific dimensions of the substrate 18, if used for that aspect of a tile 20, is in no way limiting to the scope of the present disclosure unless so indicated in the following claims. If a substrate 18 is used, it may be engaged with the tile 20 using any suitable structure and/or method suitable for the particular application of the tile 20, including but not limited to chemical adhesives, mechanical fasteners, and/or combinations thereof. The scope of the present disclosure is in no way limited by whether a substrate 18 is engaged with a tile 20 unless so indicated in the following claims.

Opposite edges 24 of a tile 20 may be formed with a groove 24a therein, as shown in FIGS. 10, 12A, and 12B. The groove 24a may be formed in the edge 24 of the tile 20, in a portion of the edge 24 of the tile 20, in a portion of a surface of a substrate 18 (if present), and/or a combination of a portion of the tile 20 and a portion of the substrate 18. The groove 24a may be configured such that it cooperates with the rail 36 at the top distal end of the spine 34, and such that the bottom face 22 of the tile 20 (or bottom surface of the substrate 18, if present for that embodiment of a tile 20) rests upon the top surface of the flange 32 and lip 33, as clearly shown at least in FIGS. 12A and 12B. Accordingly, one tile 20 may be engaged on opposing edges 24 of the tile 20 with adjacent support structures 30. In this manner, the tile 20 may slide with respect to the support structures 30 along the lengths of the support structures 30. Such a configuration allows adjacent tiles 20 between corresponding support structures 30 to be slid into place from an open end of the support structures 30 until the final tile 20 is positioned. Simultaneously, this configuration may secure the relative position of the tile 20 with respect to the support structures 30 in all other dimensions (e.g., a vertical dimension and a horizontal dimension perpendicular with respect to the length of the support structures 30). It is contemplated that the dimensions of the groove 24a may be selected such that a common blade and/or tool may be used to form the required groove 24a in a given edge 24. It is also contemplated that in certain aspects of a tile and support structure 10, a predetermined amount of space may exist between the surfaces of a groove 24a and the surfaces of a rail 36, between the edge 24 and the spine 34, and between the bottom face 22 and flange 32 such that water and/or other liquids and/or other precipitation may flow via gravity between the groove 24a and the rail 36, between the edge 24 and spine 34, and/or between the bottom face 22 and flange 32.

Referring now specifically to FIG. 12B, the grooves 24a and the support structure 30 may be configured such that a clearance 25 exists between adjacent tiles 20 on opposing sides of a support structure 30. In an illustrative aspect, the width of the clearance 25 may be ⅛ of an inch. The various dimensions of the tile (e.g., edge 24, groove 24a, etc.) and support structure 30 (e.g., height and width of spine 34, length of rail 36, etc.) may be varied to change the width and depth of the clearance 25, and the optimal width and depth of the clearance 25 may vary from one application of the tile and support structure 10 to the next. Accordingly, the scope of the present disclosure is in no way limited by the specific dimensions and/or configuration of the clearance 25 unless so indicated in the following claims.

Still referring to FIGS. 12A and 12B, the tile 20 may be formed with a protrusion 24b on an edge 24 thereof not configured with a groove 24a. The protrusions 24b may be configured such that when protrusions 24a of adjacent tiles 20 abut one another, the space between the edges 24 thereof is equal or approximately equal to the width of the clearance 25 between edges 24 of adjacent tiles 20 having grooves 24a formed therein. Various illustrative aspects of a portion of a deck 12 employing a tile and support structure 10 so configured is shown in FIG. 12C. However, in other aspects not pictured herein, the space between adjacent tiles 20 along edges 24 thereof having protrusions 24b may be different that the width of the clearance 25 without limitation unless so indicated in the following claims. It is contemplated that the clearance 25 and/or space between the edges 24 of adjacent tiles 20 having protrusions 24b formed therein may facilitate drainage of water and/or other liquids from the top face 22 of the tile 20 (and/or an area adjacent thereto) to an area below the tile 20, the path for which may proceed into the trough 32a and out through one or more apertures 32b. However, the specific spacing between any edge 24 of adjacent tiles 20 may vary according to the present disclosure without limitation unless so indicated in the following claims.

It is contemplated that for certain applications of the tile and support structure 10, it may be especially advantageous to construct the tile 20 from porcelain or stone, the substrate 18 (if present) from fiberglass, and the support structure 30 from aluminum. However, the tile and support structure 10 and various elements thereof may be constructed of any suitable material known to those skilled in the art without limitation unless so indicated in the following claims. Accordingly, the present methods and systems may work with any tile-based product, particularly tile made of clay. As disclosed herein, a tile 20 suitable for use as a deck tile may be comprised of fiber glass fiber and clay. For certain applications it may be desirable to configured the tile 20 such that not less than one-percent is fiberglass fiber by weight. Another tile 20 that may be suitable for certain applications according to the present disclosure may be comprissed of fiber glass fiber and clay, with not less than twenty-five percent fiberglass fiber by weight. For certain applications, it may be advantageous for a tile 20 to have a width of approximately twelve inches, a length of approximately twenty-four inches, and a thickness of one to one and one half inches, without limitation unless so indicated in the following claims.

Illustrative Aspects of a Roofing Application

In another aspect of a tile and support structure 10 disclosed herein, the tile and support structure 10 may be configured for use in a roofing application. End views showing various aspects of a tile and support structure 10 configured for use in a roofing application are shown in FIGS. 13-16. The upper surface of a roof support structure 30′ may be configured in a manner similar to that as previously described herein for a support structure 30. As shown in FIG. 13, which provides a cross-sectional view showing various aspects of a roof support structure 30′, a roof support structure 30′ may be comprised of a channel portion 37′ to which a support structure 30 may be engaged. It is contemplated that the roof support structures 30′ shown in FIGS. 13-15 may be configured as elongate members, such as rails. However, the scope of the present disclosure is not so limited unless so indicated in the following claims.

The support structure 30 and channel portion 37′ may be separately formed and then later engaged with one another (e.g., via welding, mechanical fasteners, chemical adhesives, etc.) or integrally formed with one another during manufacturing without limitation unless so indicated in the following claims. Any suitable structure and/or method may be used to engage the support structure 30 with the channel portion 37′ without limitation unless so indicated in the following claims. Any of the various aspects, features, configurations, etc. of a support structure 30 disclosed herein may be engaged with a channel portion 37′ to form a roof support structure 30′ without limitation unless so indicated in the following claims. Additionally, any of the various aspects, features, configurations, etc. of an edge support structure 30a disclosed herein may be engaged with a channel portion 37′ and/or corresponding portion thereof to form an edge roof support structure 30a′ without limitation unless so indicated in the following claims.

Referring still to FIG. 13, in an aspect of a roof support structure 30′, the bottom surface of the base 31′ may be configured in a manner that is similar to the support structures 30 previously disclosed herein, wherein two opposing flanges 32′ may extend outward from a center of the base 31′, and such that a tip 34a′ may extend downward from the base 31′. That is, there may be open areas on either side of the tip 34a′ on the bottom side of each flange 32. The tip 34a′ may be collinear with the spine 34′, and a trough 32a′ may be formed in each flange 32′. A plurality of apertures 32b′ may be formed each either trough 32a′. Each flange 32′ may terminate at a lip 33′, and to top surface of each flange 32′ at the lip 33′ and adjacent the spine 34′ may be collinear as previously described for other aspects of a tile and support structure 10.

The channel portion 37′ may include one or more side members 37a′, which may extend downward from the either distal end of the base 31′ (which distal end may be adjacent a lip 33′) of the roof support structure 30′. The side members 37a′ may terminate at a bottom member 37c′, which bottom member 37c′ may be configured such that it is generally perpendicular with respect to the side members 37a′. A notch 37b′ may be formed in a side member 37a′ between the bottom member 37c′ and the base 31′. In an aspect of a roof support structure 30′, the roof support structure 30′ may be formed with two distinct bottom members 37c′ at the terminal end of two distinct side members 37a′, as shown at least in FIGS. 13, 14, & 15A, both of which are perpendicular with respect to the side members 37a′ but parallel with respect to one another. In another aspect of a roof support structure 30′, the roof support structure 30′ may be formed with one continuous bottom member 37c′ engaged with each side member 37a′, as shown at least in FIG. 15B, which continuous bottom member 37c′ may be perpendicular with respect to either side member 37b′. Accordingly, the specific configuration of the bottom member(s) 37c′ in no way limits the scope of the present disclosure unless so indicated in the following claims.

Referring now to FIG. 14, in an aspect of a roof support structure 30′, the bottom surface of the base 31′ may be configured such that it is planar. That is, the open areas on either side of the tip 34a′ on the bottom side of each flange 32′ (such as shown in FIG. 13) may be solid, which may be especially beneficial in aspects of a roof support structure 30′ that is manufactured as an integral unit. In such a configuration, the roof support structure 30′ may not include a tip 34a′. The channel portion 37′ may include one or more side members 37a′ extending downward from the distal ends of the base 31′(which distal end may be adjacent a lip 33′). The side members 37a′ may terminate at a bottom member 37c′, which bottom member 37c′ may be configured such that it is generally perpendicular with respect to the side members 37a′. A notch 37b′ may be formed in a side member 37a′ between the bottom member 37c′ and the base 31′. As previously described with respect to FIG. 13, the roof support structure 30′ may be formed with two distinct bottom members 37c′ at the terminal end of two distinct side members 37a′, as shown at least in FIGS. 13, 14, & 15A, both of which are perpendicular with respect to the side members 37a′ but parallel with respect to one another. In another aspect of a roof support structure 30′, the roof support structure 30′ may be formed with one continuous bottom member 37c′ engaged with each side member 37a′, as shown at least in FIG. 15B, which continuous bottom member 37c′ may be perpendicular with respect to either side member 37b′. Accordingly, the specific configuration of the bottom member(s) 37c′ in no way limits the scope of the present disclosure unless so indicated in the following claims.

Referring now to FIGS. 13 & 14, a roof support structure 30′ may utilize an inner member 40, a portion of which may be positioned within and engaged with a channel portion 37′ of the roof support structure 30′. The inner member 40 may include an inner member bottom 42 and one or more inner member sides 44 extending upward from the inner member bottom 42. The inner member 40 may be engaged with the roof support structure 30′, which engagement be via any suitable structures and/or methods without limitation unless so indicated in the following claims.

It is contemplated that in roof support structure 30′ configured to use an inner member 40, the inner member 40 may be engaged with one or more pedestals 50. Additionally, it is contemplated that for roof support structures 30′ configured without an inner member 40, such as those shown in FIGS. 15A & 15B, may be engaged with one or more pedestals 50. For example, Eurotec, GmbH from Germany manufactures pedestals that may be configured with a “click adaptor” on a portion of the top surface of the pedestal. With a pedestal so configured, a roof support structure 30′ (or correlative support structure 30) may be engaged with the pedestal 50 and click adapter, wherein a portion of that engagement may occur at the notch(s) 37b′, and another portion of the engagement may consist of the bottom member(s) 37c′ resting on the top surface of the pedestal 50. Generally, in one aspect a pedestal 50 may be engaged with suitable structures, structural components, surfaces and/or methods for forming an underlying support for a tile and support structure 10, which suitable structures, structural components, surfaces, and/or methods for forming an underlying support for a tile and support structure 10 include but are not limited to steel, other metals, metallic alloys, synthetic materials, cement, concrete, wood, ceramics, etc. unless so indicated in the following claims.

Referring now to FIGS. 16A & 16B, an aspect of a roof support structure 30′ may include one or more pedestals 50. It is contemplated that the pedestal base 52 may be engaged with a structure, such as a concrete surface, a wooden surface, or other structure, structural component, and/or surface on which a tile and support structure 10 may be positioned. However, any suitable structure and/or surface may be used, including but not limited to wooden surfaces, rock surfaces, ceramic surfaces, synthetic surfaces, etc. without limitation unless so indicated in the following claims. The roof support structure 30′ may engage an upper portion of one or more pedestals 50 at the notches 37b′ formed in either side member 37a′ of the roof support structure 30′ and at a top surface of the pedestal 50. After the pedestals 50 and roof support structures 30′ are properly positioned and engaged with one another, one or more tiles 20 may be engaged with the roof support structures 30′, various aspects of which engagement are described in further detail below. It is contemplated that the pedestals 50 may be adjustable for height and slope to accommodate variances in the structure, structural component, and/or surface to which the pedestals 50 are engaged, and/or to provide a slope to the tile 20 to adequately drain moisture from the tiles 20.

Illustrative Method of Use

Having described several preferred embodiments, an illustrative method of using the tile and support structure 10 will now be described. This method of use is not intended to limit the scope of the present disclosure in any way, but is instead provided for illustrative purposes only and may be applied and/or adapted to suit various aspects of the present systems and/or components thereof disclosed herein. Even though the foregoing illustrative method of use is primarily adapted for decks 12, the scope of the present disclosure is not so limited and a correlative method of using the roof support structure 30′ with or without pedestals 50, and/or other systems and/or components within the spirit and scope of the present disclosure will occur to those having ordinary skill in the art in light of the present disclosure.

In one aspect, the tile and support structure 10 as disclosed herein may be used to build a deck 12, wherein the tread surface of the deck 12 may be comprised of the top faces 22 of the tiles 20. Generally, the supporting surface for a deck 12 may be a plurality of joists 14 arranged in a parallel fashion in a manner similar to that shown in FIG. 1. The use of joists 14 herein are for illustrative purposes only, and are in no way meant to be limiting. Accordingly, other suitable structures, structural components, surfaces and/or methods for forming a foundation and/or underlying support for a deck 12 may be used without limiting the scope of the present disclosure unless so indicated in the following claims.

An edge support structure 30a may be engaged with the joists 14 adjacent one end of the joists 14 (e.g., the end of the joists 14 engaged with the building or other structure adjacent the deck 12). Generally, “edge support structure 30a” and “support structure 30” may be used interchangeably throughout this description of an illustrative method of use. Accordingly, the scope of the present disclosure related to a method of using any system and/or component thereof disclosed herein is not limited by whether an edge support structure 30a or support structure 30 is used unless so indicated in the following claims. A support structure 30 may then be spaced from the edge support structure 30 by a predetermined amount and engaged with the joists 14 such that the position of the support structure 30 is fixed with respect thereto. As previously explained, a cross lath may be positioned between the edge support structure 30a and the joist(s) 14 and/or between the support structure 30 and the joist(s) 14 if needed/desired.

The distance between the edge support structure 30a and the support structure 30 may be dependent at least upon the configuration of the tile 20 to be used with the deck 12, and more specifically at least upon the distance between edges 24 of the tile 20 having grooves 24a formed therein. Subsequent support structures 30 may be engaged with the joists 14 at predetermined distances from adjacent support structures 30 and/or edge support structures 30a. Depending at least upon the configuration of the tiles 20 to be used for the deck 12, the distance between adjacent support structures 30 may be generally uniform for all support structures 30 (e.g., for use with a deck 12 wherein most tiles 20 are generally of a similar shape), or some support structures 30 may be differently spaced with respect to adjacent support structures 30 (e.g., for use with a deck 12 wherein a certain number tiles 20 have different shapes). One end of the support structures 30 may be left accessible and another end thereof may be blocked and/or bound by another structure (which structure may include but is not limited to a wall of a building, a deck frame, joist 14 etc. unless so indicated in the following claims).

After the desired number of support structures 30 (and/or edge support structures 30a) have been engaged with the joists 14, a tile 20 may be positioned between adjacent support structures 30 (and/or between an edge support structure 30a and a support structure 30). The tile 20 may be slid along the length of the support structures 30 from an open end thereof to a blocked and/or bound end thereof. During this step, the rails 36 of the support structure 30 may be positioned within the groove 24a formed in one or more edges 24 of the tile 20. Another tile 20 may be slid along the length of the same support structures 30 until the protrusions 24b on the edges 24 of the tiles 20 engage one another. Subsequent tiles 20 may be positioned between other support structures 30 until a majority of the deck 12 is built.

In many instances it is contemplated that tiles 20 positioned on the periphery of the deck 12 may require cutting and/or resizing due to various factors, including but not limited to the shape of the periphery of the deck 12. Accordingly, after all or a majority of the standard sized and/or shaped tiles 20 have been properly positioned, specialized tiles 20 may be slid between adjacent support structures 30 and/or edge support structures 30a. After all desired tiles 20 have been properly positioned, the open ends of the support structures 30 and/or end support structures 30a may be blocked and/or bound by another structure (which structure may include but is not limited to a wall of a building, a deck frame, joist 14, specialized support structure 30 with suitable aesthetics, etc. unless so indicated in the following claims).

It is contemplated that for some aspects and/or applications it may be advantageous to use the tiles 20 to ensure that adjacent support structures 30 are properly spaced from one another. In such an embodiment, the support structures 30 may be engaged with a joist 14 only at one end of the support structures 30. As tiles 20 are positioned between the support structures 30, a user may ensure the proper position of the support structures 30 by placing a lateral force thereon such that the tiles 20 are effectively pinched between the support structures 30, at which point the support structures 30 may be engaged with the joist(s) 14 adjacent the most terminal tile 20. Those of ordinary skill in the art will appreciate that this may be done in a progressive manner. That is, as each row of tiles 20 is slid between the support structures 30, another fastener(s) 16 may be used to engage the support structure(s) 30 with the joist(s) 14.

Those of ordinary skill in the art will appreciate that a method similar to the immediately preceding method may be extrapolated therefrom for use with a roof support structure 30′ such as those shown in FIGS. 13-16. In such a method, the pedestals 50 and roof support structures 30′ may be engaged with a suitable structure, structural component, and/or surface. The tiles 20 may be slid along the length of the roof support structures 30′ in a manner similar to that as previously described.

Alternatively, one or more pedestals 50 for supporting a first roof support structure 30′ (which may constitute a roof edge support structure 30a′ and/or border) may be positioned on a suitable structure, structural component, and/or surface. The height of the pedestals 50 may be adjusted as desired, and a roof edge support structure 30a′ may be engaged with the pedestals 50. The user may now secure another pedestal 50 or row of pedestals 50 in a manner generally parallel to the first roof support structure 30′ but spaced apart therefrom and adjust the height of those pedestals as desired. The user may engage a roof support structure 30′ with the second pedestal 50 or row thereof. At this point one or more tiles 20 may be slide between the roof edge support structure 30a′ and the roof support structure 30′. Alternatively, all the required pedestals 50 and roof support structures 30′ and/or roof edge support structures 30a′ may be properly positioned and secured prior to installation of any tiles 20.

Those of ordinary skill in the art will appreciate that at this point, the relative positions of the tiles 20, support structures 30, and joists 14 generally may fixed in three dimensions, but simultaneously incremental changes in those relative positions may be allowed via flexing, bending, and/or other allowed movement between one tile 20 and adjacent tiles 20, between a tile 20 and support structures 30 engaged with the tile 20, and/or between a support structure 30 and the joist(s) 14 (or other suitable structures, structural components, surfaces and/or methods for forming a foundation and/or underlying support for a deck 12) with which it is engaged. It is contemplated that at least the configuration of the tiles 20 may affect the amount of incremental changes in the above-referenced relative positions. It is contemplated that a configuration allowing some or all of the incremental changes in relative positions listed above may prevent cracking and/or other damage to the tiles 20, which may be manufacturing of a generally rigid, inflexible material.

Alternative Aspects of a Tile & Support Structure

Other aspects of a tile & support structure 10 employing a retaining element 60 are shown in FIGS. 17A-17D. As shown therein, a tile & support structure 10 may be configured for use with a retaining element 60, various illustrative aspects of which are shown in cross-section in FIGS. 17A-17D. Generally, it is contemplated that a portion of the retaining element 60 may be positioned in a groove 24a formed in an edge 24 of a tile 20 in a manner analogous to that in which the rail 36 may be positioned in a groove 24a as previously described herein for other aspects of a tile & support structure 10.

It is contemplated that a tile & support structure 10 employing a retaining element 60 may be adapted for use in a variety of applications using a variety of support structures 30 while simultaneously allowing relatively easy removal of a tile 20, as further described below. Additionally, an aspect of a tile & support structure 10 like those shown in FIGS. 17A-17D is that the tiles 20 may be configured in an orientation other than straight, such as curved, radiused, and/or an otherwise nonlinear fashion. This configuration may be a result of one or more edge 24 of a tile 20 being curved, radiused, an/or otherwise non-linear without limitation unless so indicated in the following claims. The tile & support structure 10 shown in FIG. 17C may be especially adapted for use in nonlinear tile 20 configurations, but other tile & support structures 10 may be configured for nonlinear tile 20 configurations without limitation unless so indicated in the following claims.

Referring now to FIG. 17A, which provides a cross-sectional view of a tile & support structure 10, wherein the support structure 30 may be configured as an extruded rail-like structure having a base 31 with a generally planar upward-facing surface. Generally, it is contemplated that one or more tiles 20 may rest upon the generally planar upward-facing surface of the base 31. The support structure 30 may be configured in a manner that is somewhat similar to a bottom portion or rail portion 37′ of the roof support structures 30 shown in FIGS. 13-16, wherein the support structure 30 may include one or more side members 37a′ having a notch 37b′ formed in a side member 37a′, and wherein the side members 37a′ may extend downward from the base 31. Additionally, one or more bottom members 37c′ may be engaged with the bottom edge of either side members 37a′ in a manner analogous to that previously described with respect to FIGS. 15A & B without limitation unless so indicated in the following claims.

The support structure 30 may be formed with various walls, supports, channels, angles, and/or other features therein to provide the required rigidity and/or structural integrity for the specific application of the tile & support structure 10. A support structure 30 such as that shown in FIG. 17A may be engaged with one or more joists 14 in an elevated deck application, with a flat floor and/or sub-floor structure, a flat roof and/or sub-roof structure, and/or any other suitable structures, structural components, and/or surfaces without limitation unless so indicated in the following claims.

The support structure 30 may be formed with one or more anchors 38, which anchor(s) 38 may be configured to securely engage a portion of a fastener 16. The fastener 16 may engage the retaining element 60 such that the relative positions of the fastener 16 and retaining element 60 are fixed with respect to one another. Alternatively, the fastener 16 may engage the retaining element 60 such that the retaining element 60 may rotate with respect to the fastener 60. Still further, the fastener 16 may engage the retaining element 60 such that the retaining element 60 may move longitudinally along the axis of the fastener 16 (but not radially with respect to the longitudinal axis of the fastener 16), which movement may be allowed alone or in conjunction with rotation of the retaining element 60 with respect to the fastener 16. Accordingly, the scope of the present disclosure is not limited by the relative movement between the fastener and retaining element 60 unless so indicated in the following claims.

The retaining element 60, 60′ may include a neck 62, 62′, which may be integrally formed with retaining element 60, 60′. The neck 62, 62′ may provide a limit to the distance into a support structure 30 or other suitable structure, structural component, and/or surface that a fastener 16 associated with the retaining element 60, 60′ may penetrate. The optimal length of the neck 62, 62′ may vary from one application of the tile & support structure 10 to the next without limitation unless so indicated in the following claims. However, it is contemplated that in some applications it may be advantageous to configure the length of the neck 62, 62′ to be approximately equal to the thickness of the substrate 18 adjacent the groove 24a. It is contemplated that such a configuration may ease installation of a tile 20 by providing a type of automatic stop for the depth of a fastener 16 associated with a retaining element 60, 60′, such that the exposed side of the retaining element 60, 60′ may be relatively easily engaged with the groove 24a in another tile 20.

Referring now to FIGS. 17A-17C, a portion of the retaining element 60 may be positioned in the groove 24a formed in the edges 24 of two adjacent tiles 20. It is contemplated that the retaining element 60 may be formed as a circle, an oval shape, or any other suitable shape without limitation unless so indicated in the following claims. For the tiles 20 and support structures 30 positioned at the borders, the retaining elements 60 may be configured such that the retaining elements 60 are asymmetrical in shape. Various aspects of a retaining element 60′ that may be used on a border are shown in FIG. 18. That retaining element 60′ may be configured to engage only one groove 24a in one tile 20 on a single side of the retaining element 60′ as opposed to a retaining element 60 configured to engage a groove 24a in each of two adjacent tiles 20 on either side of the retaining element 60.

As shown in FIGS. 17A-17C, the anchor 38 may be configured as a threaded aperture and the fastener 16 may be configured as a screw and/or bolt with threads corresponding to those formed in the anchor 38. In an aspect, the threaded portion of the fastener 16 may pass through an aperture in the retaining element 60 and engage the anchor 38, thereby selectively securing the relative positions of the fastener 16, support structure 30, the retaining element 60, and the tiles 20 with grooves 24a in which the retaining element 60 is positioned. Alternatively, the various components may be configured such that after the threaded portion of the fastener 16 has passed through an aperture in the retaining element 60 and engaged the anchor 38, the tile(s) 20 with grooves 24a in which the retaining element 60 is positioned may be immobilized save for a dimension that is collinear with the length of the groove 24a for a specific tile 20. That is, the retaining element 60 and underlying support structure 30 may be configured such that tiles 20 may slide with respect to the retaining element 60 and support structure 30 during installation of the tile(s) 20, but such that after installation the relative positions of the retaining element 60 and support structure 30 are generally fixed with respect to the position of the tile(s) 20 in three dimensions. One or more retaining elements 60 may be configured such that in conjunction with an underlying structure (such as a support structure 30 or other suitable structures, structural components, surfaces) the retaining elements 60 prevents and/or mitigates uplift of one or more tiles 20 due to wind, prevents and/or mitigates unauthorized removal of a tile 20, and/or prevents and/or mitigates unwanted movement of the tile 20. It is contemplated that one or more retaining elements 60 may provide various benefits without the need for adhesive while simultaneously providing adequate securement of one or more tiles 20.

The width of the retaining element 60 and the width of the fastener 16 may be selected such that a clearance 25 exists between the edges 24 of adjacent tiles 20, wherein the clearance 25 is wide enough to allow access for selective removal of the fastener 16 by extending a tool (such as a screwdriver in one aspect) into the clearance 25 and engaging the tool with the fastener 16 to disengage the fastener 16 from the support structure 30. Alternatively, the tool may be extended into the clearance 25 and engage the fastener 16 to tighten the fastener 16 and/or engage the fastener 16 with the support structure 30. Accordingly, in an aspect a tile & support structure 10 utilizing retaining elements 60 as disclosed herein to secure the position of one or more tiles 20 with respect to a support structure 30, a user may selectively remove one or more tiles 20 singularly without removing unwanted tiles 20 and without cutting, breaking and/or otherwise altering the support structure 30 and/or tiles 20. It is contemplated that the ability to selectively remove one tile 20 at a time may be especially advantageous if one or more tiles 20 restrict access to certain items, such as ventilation ducts, electrical wiring, plumbing, etc.

Referring now to FIG. 17B, which shows a support structure 30 as it may be engaged with a joist 14, the tile & support structure 10 may be employed in a raised-deck application. It is contemplated that the tile & support structure 10 shown in FIG. 17A may provide the various benefits of other tile & support structures 10 disclosed herein, but which may be specifically adapted for use in a raised-deck application. The support structure 30 may be formed with one or more apertures 32b therein to provide a channel though which a fastener 16 may pass, which fastener 16 may be used to secure the support structure 30 to one or more joists 14 (or other suitable structure, structural component, and/or surface without limitation unless so indicated in the following claims).

Referring now to FIGS. 17A and 17B, it is contemplated that a plurality of tiles 20 may be installed using a retaining element 30 in a manner similar to that of installing tongue-and-groove coverings (e.g., flooring, ceilings, etc.). However, the scope of the present disclosure is not limited by the specific method of installation unless so indicated in the following claims. Still referring to FIGS. 17A and 17B, it is contemplated that for installation, a user may first secure a support structure 30 on a border, and then secure a second support structure 30 parallel to but spaced apart from the border support structure 30. The user may then install a row of tiles 20 with retaining elements 60′ configured for border tiles 20 on the outer edge 24 of the tiles 20, wherein a fastener 16 associated with those retaining elements 60′ may engage anchors 38 formed in the border support structure 30, and wherein a portion of the retaining element(s) 60′ may be positioned in a groove 24a formed in the outer edge 24 of the border tile 20. The tile(s) 20 on either end of the row may be prevented from moving in at least two dimensions (e.g., the two horizontal dimensions) by a wall, baseboard, or other structure adjacent the row of tiles 20.

The user may then install retaining elements 60 on the inner edge 24 of the border tiles 20, wherein a fastener 16 associated with those retaining elements 60 may engage anchors 38 formed in the second support structure 30 that is adjacent to but spaced from the border support structure 30, and wherein a portion of the retaining element(s) 60 may be positioned in a groove 24a formed in the inner edge 24 of the border tile 20 (which inner edge 24 may rest on the second support structure 30). The optimum number of retaining elements 60, 60′ engaged with a given tile 20 will vary from one application of the tile & support structure 10 to the next, and may be dependent at least upon the size of a tile 20, the number of tiles 20, and/or the elevation of the tile 20 from ground level. In an aspect, four retaining elements 60, 60′ positioned approximately adjacent four corners of a tile 20 may be used to adequately fix the relative position of the tile 20. However, other numbers and/or relative positions of retaining elements 60, 60′ may be used without limitation unless so indicated in the following claims, and the optimal number and/or relative positions may depend at least on the size and/or shape of the tile(s) 20.

At this point, the user may secure a third support structure 30 adjacent the second support structure 30 in an orientation that is parallel to but spaced from the second support structure 30. It is contemplated that for some applications, the distance between adjacent support structures 30 may be equal, while in other applications the distance between adjacent support structures 30 may vary at least depending on the uniformity of the size and/or shape of tiles 20 used therewith. Additionally, for certain applications it is contemplated that one or more of the support structures 30 may be radiused, curved, and/or otherwise non-linear. Accordingly, the scope of the present disclosure is in no way limited by the specific distance between adjacent support structures 30 or whether such support structures 30 are linear or non-linear unless so indicated in the following claims.

The user may place a first edge 24 of another tile 20 on the second support structure 30 such that a portion of the exposed retaining element(s) 60 slides into the groove 24a on the first edge 24 of the tile. A second edge 24 of the tile 20 that is parallel to but opposite of the first edge 24 may be placed on the third support structure 30 and one or more retaining elements 60 may be positioned in a groove 24a on the second edge 24, and the position of those retaining elements 60 relative to the tile 20 and third support structure 30 may be secured via engaging a fastener 16 with those retaining elements 60 and the third support structure 30. This process may continue until the desired number of tiles 20 are positioned on the support structures 30, at which time one or more retaining elements 60′ may be engaged with a subsequent border support structure(s) 30 to secure the relative position of one or more subsequent border tiles 20. Because the support structures 30 may be configured as elongate, straight extrusions, it is contemplated that installation may be relatively expeditious.

Referring now to FIG. 17C, which shows various aspects of a tile & support structure 10 that may be configured for use with one or more laths 19 (which laths 19 include but are not limited to those constructed of wood unless so indicated in the following claims). It is contemplated that the method of installing a tile and support structure 10 such as that shown in FIG. 17C may be analogous to the method for the tile and support structure 10 shown in FIGS. 17A and 17B, wherein laths 19 are used in place of support structures 30. Accordingly, fasteners 16 associated with a retaining element 60, 60′ may directly engage the lath 19, and the lath 19 may have predrilled holes for accepting fasteners 16, or the lath 19 may be used without predrilled holes.

The optimal configuration (length, threads, diameter, etc.) of the fastener 16 associated with the retaining element 60, 60′ may vary from one application of the tile & support structure 10 to the next, and may depend at least upon the configuration of the support structure 30 and/or other suitable structure, structural component, and/or surface to which the fastener 16 is secured during use. In another aspect, and without limitation unless so indicated in the following claims, the fastener 16 may be configured to engage a roof support structure 30′, such as those shown in FIGS. 13-16B. In a specific illustrative example, a fastener 16 configured to engage a lath 19 may be configured with threads that are coarser and/or having a longer threaded portion than those on a fastener 16 configured to engage an anchor 38 in a support structure 30. Accordingly, the specific configuration of the fastener 16 in no way limits the scope of the present disclosure unless so indicated in the following claims.

The retaining elements 60, 60′ may be constructed of any suitable material, including but not limited to metals, plastics, polymers, natural materials, and/or combinations thereof without limitation unless so indicated in the following claims. Additionally, it is contemplated that the thickness of a retaining element 60, 60′ may optimally be slightly less than the thickness of the groove 24a in the edge 24 of a tile 20 for which the retaining element 60, 60′ is designed, and that the shape may be any suitable shape (e.g., square, oblong, circular, rectangular, etc.). Accordingly, the retaining elements 60, 60′ may be formed with any different thicknesses and/or shapes without limitation unless so indicated in the following claims.

Alternative Aspects of a Support Structure and Pedestal Referring now to FIGS. 19A-23B, an aspect of a support structure 30 may include a pedestal 50. Such a support structure 30 may be configured as a roof support structure 30′, but may also be configured for use with a deck, elevated patio, and/or any other surface without limitation unless so indicated in the following claims. It is contemplated that in an aspect, all or a portion of the support structure 30 may be engaged with a pedestal upper surface 54, which may be positioned opposite a pedestal base 52. As with other aspects of pedestals 50 previously described herein, it is contemplated that the pedestal base 52 may be engaged with an underlying supporting structure and/or surface, including but not limited to concrete unless so indicated in the following claims. Accordingly, any or other suitable structure, structural component, and/or surface may be used, including but not limited to wooden surfaces, synthetic surfaces, metallic surfaces, etc. without limitation unless so indicated in the following claims.

In an aspect, it is contemplated that a pedestal 50 may be adjustable for height via an adjustment portion 53 (which may be positioned between the pedestal base 52 and pedestal upper surface 54) and/or slope to accommodate variances in the structure, structural component, and/or surface to which the pedestals 50 are engaged and/or to provide a slope to the tile 20 engaged with the pedestal 50 so as to adequately drain moisture from the tiles 20. Further, it is contemplated that in an aspect all or a portion of what would constitute the support structure 30 may be integrally formed with a portion of the pedestal 50, such as the pedestal upper surface 54, as further described in more detail below. However, the scope of the present disclosure is not so limited unless so indicated in the following claims. For purposes of clarity, the term “pedestal 50” as used when referring to FIGS. 19A-23B may be used in a manner that is inclusive of the support structure 30.

As shown, a pedestal 50 may be configured with one or more spines 34 extending from a pedestal upper surface 54. In an aspect shown at least in FIGS. 19A-22A, one or more spines 34 may extend upward from the pedestal upper surface 54 along and/or adjacent to a diameter of the pedestal upper surface. In an aspect of a pedestal 50 shown at least in FIGS. 19A-22B, this diameter may be collinear with a diameter of the pedestal base 52 and/or adjustment portion 53. That is, in one aspect a common line may pass through the geometric center point of the pedestal upper surface 54, the geometric center point of the adjustment portion 53, and/or the geometric center point of the pedestal base 52. In an aspect, as many as four spines 34 may extend from a single pedestal upper surface 54, various aspects of which are shown in FIG. 22B, or as few as one spine 34 may extend from a single pedestal upper surface 54, various aspects of which are shown in FIGS. 19A, 19B, and 21.

The spines 34 may be configured such that the four spines 34 comprise two pairs of collinear spines 34 (which configuration is shown at least in FIG. 22B), wherein the two pairs may be perpendicular with respect to one another and positioned along diameters of the pedestal upper surface 54 intersecting one another at a right angle. The spines 34 may extend all the way to the center point of the pedestal upper surface 54 as shown in FIGS. 22A and 22B, or the spines 34 may extend only part way between the periphery of the pedestal upper surface 54 and the center point of the pedestal upper surface 54 (as shown in FIGS. 19A-20B). Accordingly, the distance along the pedestal upper surface 54 that a given spine 34 extends in no way limits the scope of the present disclosure unless so indicated in the following claims.

In another aspect shown at least in FIGS. 19A, 19B, and 21, one spine 34 may extend from a pedestal upper surface 54 along a first diameter thereof. In still another aspect shown at least in FIGS. 20A and 20B, two spines 34 may extend from the pedestal upper surface 54, wherein a first spine 34 may be positioned on a first diameter of the pedestal upper surface 54 and a second spine 34 may be positioned on a second diameter of the pedestal upper surface 54, wherein the first and second diameters may be perpendicular with respect to one another. In still a further aspect, two spines 34 may extend upward from the pedestal upper surface 54 along a first diameter thereof, wherein a first spine 34 may be positioned on an opposite side of the center point of the pedestal upper surface 54 with respect to a second spine 34. Accordingly, the specific number, orientation, and/or configuration of spines 34 extending from a pedestal upper surface 54 in no way limits the scope of the present disclosure unless so indicated in the following claims.

At the top distal end of the spine 34, two corresponding rails 36 may extend outward from the spine 34 in a generally horizontal dimension. In this aspect, the spine 34 and rails 36 may correspond directly to the spine 34 and/or rail(s) 36 previously described regarding aspects of a support structure 30 in FIGS. 4-12C and/or to the spine 34′ and rail(s) 36′ previously described regarding aspects of a roof support structure 30′ in FIGS. 13-16B. However the spine 34 and/or rail(s) 36 may be differently configured without limitation unless so indicated in the following claims.

In certain applications, it may be advantageous to construct the pedestal 50, spine 34, and/or rail(s) 36 of a plastic, polymer, or other synthetic material, or of a metal or metallic alloy. However, those elements may be constructed of any suitable material, including but not limited to plastic, polymers, natural materials, metals and their alloys and/or combinations thereof without limitation unless so indicated in the following claims. Additionally, in certain applications it may be advantageous to construct the pedestal 50 (and/or a portion thereof, such as the pedestal upper surface 54) integrally with the spine 34 and/or rail(s) 36, or it may be advantageous to construct certain portions separately and later join them together.

It is contemplated that in one aspect, the pedestal upper surface 54 may be removably engaged with another portion of the pedestal 50, such as a top part of the adjustment portion 53. For example, Eurotec, GmbH in Germany manufactures adjustable pedestals having an upper part, a threaded ring, an extension ring, and a baseplate. As mentioned above regarding a “click adapter,” different adapters may be selectively engaged with the upper part of the pedestal to provide a modular system. In an aspect, the spine(s) 34 and/or rail(s) 36 may be formed on another adaptor for selective engagement with the upper part to make a pedestal 50 with a support structure 30 therein, which may share aspects with the pedestals 50 and support structures 30 shown in FIGS. 19A-23B. It is contemplated that the pedestal upper surface 54 may comprise a portion of the upper part and a portion of an adaptor formed with one or more spines 34 and one or more rails 36. Accordingly, the scope of the present disclosure is not limited by whether the pedestal 50 having one or more spines 34 and one or more rails 36 is comprised of a separate pedestal portion and a selectively removable adaptor portion (on which adaptor portion the spine(s) 34 and rail(s) 36 are formed), or if the spine(s) 34 and rail(s) 36 are integrally formed with the pedestal 50 itself, thereby foregoing the requirement of a separate adapter portion unless so indicated in the following claims. Accordingly, the scope of the present disclosure is not limited by whether the various portions of a pedestal 50, spine(s) 34, and/or rail(s) 36 engaged therewith are integrally formed with one another or separately formed and later engaged with one another unless so indicated in the following claims.

As previously described in detail above, opposite edges 24 of a tile 20 may be formed with a groove 24a therein, as shown in FIGS. 10, 12A, and 12B. The groove 24a may be formed in the edge 24 of the tile 20, in a portion of the edge 24 of the tile 20, in a portion of a surface of a substrate 18 (if present), and/or a combination of a portion of the tile 20 and a portion of the substrate 18 without limitation unless so indicated in the following claims. The groove 24a may be configured such that it cooperates with the rail 36 at the top distal end of the spine 34, and such that the bottom face 22 of the tile 20 (or bottom surface of the substrate 18, if present for that embodiment of a tile 20) rests upon the pedestal upper surface 54. Again, the pedestal upper surface 54 may be comprised of a portion of the adaptor and a portion of the upper part of the pedestal if a pedestal and corresponding adaptor. The configuration (e.g., size, dimensions, shape) of the pedestal upper surface 54, spine 34, and/or rails 36 may vary from one application of the tile and support structure 10 to the next, and may vary depending at least upon the size, shape, and weight of the tile(s) 20 engaged with the pedestal upper surface 54. In one aspect, it may be advantageous to configure the pedestal upper surface generally in a circular shape having a diameter of between 4 and 16 inches in diameter. However, the scope of the present disclosure is not so limited unless indicated in the following claims. This configuration may be especially useful in preventing wind uplift for tiled surfaces (e.g., deck, patio, roof surfaces, etc.) without the need for elongate support structures 30 such as those previously described and shown in FIGS. 2-7. Instead, pedestals 50 configured with one or more spines 34 and one or more rails 36 may be strategically positioned to support a plurality of tiles 20 as described in further detail below (which strategic positioning may be adjacent one or more corners of a tile 20 without limitation unless so indicated in the following claims).

In an aspect, the pedestal 50 shown in FIGS. 19A and 19B and the pedestal 50 shown in FIG. 21 may be used to support two tiles 20, wherein one rail 36 corresponds to each tile 20. In an aspect, each rail 36 may be positioned adjacent a corner of the tile 20 during use. However, in other aspects the rail 36 may be positioned on an interior portion of the tile 20 as described below. Accordingly, the optimal position along the edge 24 of a tile 20 at which a rail 36 engages the tile 20 may vary from one application of the present disclosure to the next, and is therefore in no way limiting to the scope of the present disclosure unless so indicated in the following claims. As previously described, it is contemplated that a rail 36 may optimally engage a tile 20 at a groove 24a formed in an edge 24 of the tile 20.

In an aspect of the pedestal 50 shown in FIG. 22A, the pedestal 50 may be used to support two tiles 20 positioned on either side of the spine 34. Alternatively, the pedestal 50 shown in FIG. 22A may be used to support four tiles 20, wherein corners of adjacent tiles 20 may be offset from one another, or wherein corners of adjacent tiles 20 may be positioned adjacent one another at or around the center point of the pedestal upper surface 54. In such a configuration, at least one edge 24 of a tile 20 may not require a groove 24a formed therein, as that edge 24 of a tile 20 may directly abut an edge 24 of an adjacent tile 20. It is contemplated that each rail 36 may be positioned at any point along the length of the tile 20, wherein a tile 20 may be positioned on either side of the spine 34. In an aspect, the spine 34 may extend along the entire width and/or length of the pedestal upper surface 54 (as depicted in at least FIG. 22A), or the spine 34 may extend along only a portion of the pedestal upper surface 54 (as depicted at least in FIGS. 19A-20B) without limitation unless so indicated in the following claims.

Referring now specifically to FIG. 22B, which provides a top view of a pedestal 50 having two pairs of collinear spines 34, wherein the two pairs may be perpendicular with respect to one another and positioned along diameters of the pedestal upper surface 54, the pedestal 50 may be configured to simultaneously engage up to four tiles 20. It is contemplated that the pedestal 50 depicted in FIG. 22B may optimally engage each tile 20 at or adjacent to the corner thereof. Grooves 24a formed in perpendicular edges 24 that intersect one another on a single tile 20 may by engaged with rails 36 extending toward the respective edges 24 from spines 34 that are oriented perpendicular with respect to one another (and parallel with respect edges 24 of the tile 20). The opposite rails 36 engaged with those spines 34 may engage grooves 24a formed in a second and a third tile 20, respectively, and other grooves 24a in the second and third tiles 20 may be engaged with other rails 36 extending from additional spines 34, respectively. Accordingly, in light of the present disclosure it will be apparent to those skilled in the art that the pedestal shown in FIG. 22B may simultaneously engage up to eight grooves 24a formed in eight respective edges 24 of four respective tiles 20 via eight respective rails 36 configured as pairs extending from four respective spines 34. However, the scope of the present disclosure is not so limited unless so indicated in the following claims.

In an aspect of the pedestals 50 shown in FIGS. 23A and 23B, the pedestal base 52 may be offset from the spine 34, adjustment portion 53, and/or pedestal base 52. It is contemplated that pedestals 50 and/or spines 34 so configured may be especially useful at an edge or border of a tiled surface, such as adjacent a wall or edge of a roof. Again, a rail 36 extending outward from the spine 34 may engage a groove 24a formed in respective edges 24 of tiles 20. However, the scope of the present disclosure is not limited by the relative position of one pedestal 50 with respect to another and/or the number of tiles 20 engaged with a given pedestal 50 unless so indicated in the following claims.

Referring specifically to FIG. 23A, the pedestal 50 may be used to engage up to two tiles 20 at adjacent corners of those tiles 20. As with various other pedestals 50 disclosed herein, it is contemplated that a corner of a tile 20 may be positioned adjacent the intersection of two perpendicular spines 34. The pedestal 50 may be configured such that a first spine 34 along a straight edge of the pedestal upper surface 54 includes one rail 36 extending outward therefrom toward the center of the pedestal upper surface 54 and a second spine perpendicular to the first spine 34 includes two rails 36 extending outward thereform. The rail 36 on the first spine 34 may engage grooves 24a on collinear edges 24 of the two adjacent tiles 20. Each rail 36 of the second spine 34 may engage parallel grooves 24a formed in parallel edges 24 of those tiles 20 (which parallel edges 24 may be perpendicular to the collinear edges 24). However, other configurations of spines 34, rails 36, and/or tiles 20 may be used without departing from the scope of the present disclosure unless so indicated in the following claims.

Referring specifically to FIG. 23B, the pedestal 50 may be used to engage up to two tiles 20 at adjacent corners of those tiles 20 via a single rail 36 extending from a single spine 34 in a direction toward the center point of the pedestal upper surface 54, wherein corners of adjacent tiles 20 may be adjacent. In such a configuration, at least one edge 24 of a tile 20 may not require a groove 24a formed therein, as that edge 24 of a tile 20 may directly abut an edge 24 of an adjacent tile 20 (e.g., the edges 24 oriented perpendicular with respect to the spine 34). Alternatively, the pedestal 50 may be used to engage a single tile 20 along a given groove 24a formed in an edge 24 thereof, such that all or a portion of the rail 36 is positioned in a single groove 24a of a single tile 20. The rail 36 may be positioned at any point along the length of the tile(s) 20, and the spine 34 may constitute a border or periphery of the tiled surface in a manner similar to that previously described with respect to the pedestal 50 shown in FIG. 23A.

In an aspect, the spine 34 may be positioned along a straight edge of the pedestal upper surface 54. However, in another aspect, the spine 34 and/or rail(s) 36 may be curved, contoured, and/or non-linear so as to follow a curved, contoured, and/or non-linear edge 24 of a particular tile 20. Accordingly, the specific orientation and/or configuration of a tile 20 or tiles 20, pedestal 50, pedestal base 52, pedestal upper surface 54, spine 34, and/or rail(s) 36 for any illustrative aspects of a pedestal 50, spine 34, and/or rail(s) 36 in no way limits the scope of the present disclosure unless so indicated in the following claims.

Generally, a tiled surface (e.g., roof, deck, patio, etc.) may be constructed using pedestals 50 such as those shown in FIGS. 19A-23B using a method similar to those previously described herein for the support structures 30, roof support structures 30′, and/or support structures 30 in conjunction with a retaining element 60. Alternatively, in an aspect of a pedestal 50 having an adapter portion configured with one or more spines 34 and one or more rails 36, the pedestal bases 52 may be secured and arranged in a desired manner first Next, rails 36 of corresponding adapters may be engaged with grooves 24a of a tile 20 such that the relative positions of the adapters correspond to relative positions of the pedestal bases 52, and such that the adapter(s) and corresponding tile 20 may be lowered simultaneously until the adaptor(s) engages the pedestal(s) 50 (which engagement may be primarily at the pedestal upper surface 54 and/or adjacent portion) and the tile 20 is supported by the pedestal(s) 50. However, the feasibility of such a method of constructing a tiled surface may depend on the specific configuration of the spines 34 and/or rails 36 on the adapter, and specifically may depend at least on the number of tiles 20 that the adapter is configured to engage, the position on the edge 24 that the tile 20 engages the groove 24a, and/or the shape of the tile 20 without limitation unless so indicated in the following claims.

The pedestals 50, spine(s) 34, and/or rail(s) 36 may be configured such that the position of a tile 20 relative to the position of a pedestal 50 and/or the position of another tile 20 may be fixed in one dimension, two dimensions, or three dimensions without limitation unless so indicated in the following claims. In an aspect, one or more spines 34 and/or rails 36 may cooperate with one or more adjacent tiles 20 to fix the relative position of a tile 20 with respect to one or more pedestals 50 and/or other tiles 20 without limitation unless so indicated in the following claims. Additionally, the pedestals 50 shown in FIGS. 19A-23B (and/or pedestals 50 providing similar features, functionality, and/or benefits thereto) may be used with one another, with a support structure 30, and/or with a roof support structure 30′ similar to, or with aspects that are correlative to, that shown in FIGS. 2-9, 11A-12C, and/or 14-16B, and/or a retaining element 60, 60′ similar to that shown in FIGS. 17A-18 without limitation unless so indicated in the following claims.

Tile and Support Structure for Vertical Mounting

Referring now to FIGS. 24A-29, therein is shown various views of a tile and support structure 210 that may be used to mount a riser tile 220a in a vertical configuration, such as the riser of a step, as a border around a portion of a deck, façade, ventilated façade, interior or exterior wall covering, or other surface without limitation unless otherwise indicated in the following claims. A perspective view of an illustrative embodiment of a tile and support structure 210 is shown in FIG. 24A and an end view thereof is shown in FIG. 24B, wherein two riser tiles 220a may be positioned below two horizontal end tiles 220b. Such a configuration may be used for a step, for a plurality of steps, for a border, or for any application in which it may be desirable to mount one or more tiles 220a in a vertical configuration (i.e., wherein the face 222 of at least one tile 220a is substantially parallel to the vertical dimension) without limitation unless otherwise indicated in the following claims.

Referring now to FIG. 25, which provides a perspective view of the tile and support structure 210 from FIGS. 24A & 24B with the horizontal end tiles 220b slide away from the riser tiles 220a, the support structure 30 engaged with the horizontal end tiles 220b may be configured substantially as those previously described herein and shown in FIGS. 3-15B. However, any suitable support structure 30 may be engaged with the horizontal end tiles 220b without limitation unless otherwise indicated in the following claims.

Referring now to FIGS. 25A-25C, which provide various side perspective views of the tile and support structure 210, one or more riser tiles 220a may be engaged with an upper riser support structure 230a and a lower riser support structure 230b. In an illustrative embodiment of an upper and lower riser support structure 230a, 230b, they may be mirror images of one another. Generally, a riser tile 220a may be rectangular in shape having a face 222, four edges 224, and a groove 224a formed in at least one edge 224. In an illustrative embodiment, the riser tile 220a may be formed with two grooves 224a on parallel edges 224 for engagement with the rail 236 of an upper riser support structure 230a and a lower riser support structure 230b, respectively, and as discussed in further detail below. Accordingly, in an illustrative embodiment the upper and lower riser support structure 230a, 230b may be configured substantially similar to an edge support structure 30a as previously described above and as shown in FIG. 9. All or a portion of the surface of the riser tile 220a opposite the face 222 may be comprised of a substrate 228, wherein all or a portion of the groove 224a may be formed in the substrate 228. Any edge 224 of a riser tile 220a may be formed with one or more protrusions 224b thereon to provide proper spacing between adjacent riser tiles 220a.

Each riser support structure 230a, 230b may be formed with a base 231 having a flange 232 extending outward therefrom. The flange 232 may be formed with a trough 232a therein, and the trough 232a may be formed with a plurality of apertures 232b therein. The distal edge of the trough 232a may be bound by a lip 233, wherein the top surface of the lip 233 may be coplanar with the top surface of the flange 232. Such a configuration may spread the force associated with a tile 220a engaged with a given riser support structure 230a, 230b over a larger area, as explained in detail regarding other embodiments of a support structure having a similar feature. However, the riser support structures 230a, 230b may be differently configured in other embodiments thereof without limitation unless otherwise indicated in the following claims.

In an illustrative aspect, the apertures 232b formed in the trough 232a of each riser support structure 230a, 230b may be spaced from one another by a distance of four inches, such that a riser support structure 230a, 230b may be engaged with joists 14 or stair stringers 202 (which stair stringers 202 are shown in FIG. 29) spaced twelve or sixteen inches from adjacent joists 14 without need to modify the riser support structure 230a, 230b. However, the spacing of the apertures 232b in no way limits the scope of the present disclosure unless so indicated in the following claims. In other applications it may be advantageous to first engage a lath 19 to the stair stringers 202, and then engage a a protective tape to the lath 19 at any point thereof that will contact a support structure 30, 30a, 230a, 230b. The lath 19 may be constructed of wood, treated wood, and/or any other suitable material without limitation unless otherwise indicated in the following claims and may be ¼ inch thick for certain applications. However, other dimensions may be better suited for certain applications and the scope of the present disclosure is in no way limited by the dimensions of the lath 19, tape, and/or materials of construction thereof unless otherwise indicated in the following claims. Additionally, the apertures 232b may be tapered such that the head of a fastener 14 configured as a screw may seat within the aperture 232b, and such that in certain aspects the head of a fastener 14 may be flush with the bottom of the trough 232a. However, other aspects of the apertures 232b may be differently configured without limitation unless so indicated in the following claims.

A spine 234 may extend upward from the base 231 in a generally vertical dimension. At the top distal end of the spine 234, a rail 236 may extend outward from the spine 234 in a generally vertical dimension, wherein the rail 236 may be generally parallel with respect to the flange 232 and generally perpendicular with respect to the spine 234. A tip 234a that may be collinear with the spine 234 may extend outward from the spine 234 such that the distal end of the tip 234a is coplanar with the bottom surface of the base 231. Such a configuration may allow the tip 234a to abut a joist 14, stair stringer 202, border member, and/or structural component during use.

The various relative dimensions of the components of the tile and support structure 210 (and, consequently the upper and lower riser support structures 230a, 230b) may be infinitely varied depending on the specific application of the tile and support structure 210. Several illustrative aspects of different support structures 30 according to the present disclosure and dimensions of the components of the support structure 30 are shown in FIGS. 11A-11E, and those relative dimensions may be used for certain applications of the tile and support structure 210. However, these aspects and dimensions are not meant to be limiting in any sense, but rather are provided to show how the various dimensions of the tile and support structure 210 may be manipulated without departing from the spirit and scope of the present disclosure unless so indicated in the following claims.

Various illustrative aspects of both a riser tile 220a and horizontal end tile 220b that may be used with the illustrative embodiment of a tile support structure 210 are shown in FIGS. 24B-27B, wherein FIGS. 27A and 27B provided a detailed side and bottom view, respectively, of an illustrative embodiment of a horizontal end tile 220b. The tiles 220a, 220b may be generally rectangular in shape, such that two rectangular-shaped faces 222 may be spaced from one another by the height of an edge 224 of the tile 220a, 220b. In one aspect, the height of an edge 224 may be 20 millimeters, and in another aspect the height thereof may be 30 millimeters. However, as previously mentioned, the scope of the present disclosure is not limited by the specific shape, dimensions, and/or configuration of the tile 220a, 220b unless so indicated in the following claims. The bottom face 222 may be engaged with a substrate 228, which may be configured as a synthetic (e.g., fiberglass, plastic, etc.) sheet having a periphery equal to or approximately equal to that of the tile 220a, 220b. In one aspect, the thickness of a substrate may be ¼ of an inch, but the specific dimensions of the substrate 228, if used for that embodiment of a tile 220a, 220b, is in no way limiting to the scope of the present disclosure unless so indicated in the following claims. If a substrate 18 is used, it may be engaged with the tile 220a, 220b using any suitable structure and/or method suitable for the particular application of the tile 220a, 220b, including but not limited to chemical adhesives, mechanical fasteners, and/or combinations thereof. The scope of the present disclosure is in no way limited by whether a substrate 18 is engaged with a tile 220a, 220b unless so indicated in the following claims.

Opposite edges 224 of a tile 220a, 220b may be formed with a groove 224a therein, as clearly shown at least in FIGS. 24A, 25, and 26A-27A. The groove 224a may be formed in the edge 224 of the tile 220a, 220b, in a portion of the edge 224 of the tile 220a, 220b, in a portion of a surface of a substrate 228 (if present), and/or a combination of a portion of the tile 220a, 220b and a portion of the substrate 228. The groove 224a may be configured such that it cooperates with the rail 236 at the distal end of the spine 234, and such that the bottom face 222 of the tile 220a, 220b (or bottom surface of the substrate 228, if present for that embodiment of a tile 220a, 220b) rests upon the corresponding surface of the flange 232 and lip 233, as clearly shown at least in FIGS. 26B and 26C. Accordingly, one riser tile 220a may be engaged on opposing edges 224 of the tile 220a with an adjacent upper and lower riser support structure 230a, 230b. In this manner, the riser tile 220a may slide with respect to the riser support structures 230a, 230b along the lengths of the riser support structures 230a, 230b. Such a configuration allows adjacent riser tiles 220a between corresponding riser support structures 230a, 230b to be slid into place from an open end of the riser support structures 230a, 230b until the final riser tile 220a is positioned. Simultaneously, this configuration may secure the relative position of the riser tile 220a with respect to the riser support structures 230a, 230b in all other dimensions (e.g., a vertical dimension and a horizontal dimension perpendicular with respect to the length of the riser support structures 230a, 230b).

It is contemplated that the dimensions of the groove 224a may be selected such that a common blade and/or tool may be used to form the required groove 224a in a given edge 224. It is also contemplated that in certain aspects of a tile and support structure 210, a predetermined amount of space may exist between the surfaces of a groove 224a and the surfaces of a rail 236, between the edge 224 and the spine 234, and/or between the bottom face 222 and flange 232 such that water and/or other liquids and/or other precipitation may flow via gravity between the groove 224a and the rail 236, between the edge 224 and spine 234, and/or between the bottom face 222 and flange 232.

Referring now specifically to FIGS. 27A & 27B, the horizontal end tile 220b may be configured such that a first portion thereof has a thinner edge 224 than a second portion thereof. This reduction in the thickness of the edge 224 may be accomplished via not positioning substrate 228 on the first portion (the thinner portion), but the scope of the present disclosure is not so limited unless otherwise indicated in the following claims. As shown in FIGS. 26A and 26B, the tile and support structure 210 may be configured such that this first portion extends outward over part of the riser tile 220a. The edge of the substrate 228 defining the interface between the second portion (that portion of the horizontal end tile 220b having an edge 224 thickness greater than the first portion thereof) and the first portion may engage a surface of the upper riser support structure 230a (and specifically the tip 234a thereof as shown in FIG. 26B but without limitation unless otherwise indicated in the following claims).

In an illustrative embodiment, the edge 224 of the second portion of the horizontal end tile 220b may be at least partially comprised of substrate 228 and be configured with one or more grooves 224a therein for engagement with a support structure 30 and/or edge support structure 30a such as those previously described in detail above for retaining and/or positioning one or more tiles 20 (which tile(s) 20 may be configured as a horizontal end tile 220b). However, the scope of the present disclosure is not so limited unless otherwise indicated in the following claims. In this manner, by manipulating the length of the first portion of the horizontal end tile 220b, the amount by which the horizontal end tile 220b extends over the riser tiles 220a may be manipulated for functional and/or aesthetic purposes. In one illustrative embodiment, the length of the first portion may be approximately 1.5 to 1.9 inches, but the scope of the present disclosure is not so limited unless otherwise indicated in the following claims.

Referring now to FIGS. 28A-29, another embodiment of a tile and support structure 210 that may be used to mount a riser tile 220a in a generally vertical orientation. However, unlike the embodiment of a tile and support structure 210 shown in FIGS. 24A-26C (wherein the support structure 30 engaged with the horizontal end tile 220b may be oriented such that its length is generally perpendicular to the length of the upper and lower riser support structures 230a, 230b), in the embodiment shown in FIGS. 28A-29 the support structure 30 engaged with the horizontal end tile 220b may be oriented such that its length is generally parallel to the length of the upper and lower riser support structures 230a, 230b. Accordingly, horizontal end tiles 220b configured for use with the embodiment of a tile and support structure 210 shown in FIGS. 28A-29 may be configured differently from those for use with the embodiment of a tile and support structure shown in FIGS. 24A-27B as described in further detail below.

A horizontal end tile 220b may be configured in a manner that is correlative to that of the horizontal end tile 220b previously described above and shown in FIGS. 27A & 27B, wherein a first portion thereof has a thinner edge 224 than a second portion thereof. This reduction in the thickness of the edge 224 may be accomplished via not positioning substrate 228 on the first portion (the thinner portion), but the scope of the present disclosure is not so limited unless otherwise indicated in the following claims. As shown in FIGS. 28A-28C, the tile and support structure 210 may be configured such that this first portion extends outward over a portion of the riser tile 220a. The edge of the substrate 228 defining the interface between the second portion (that portion of the horizontal end tile 220b having an edge 224 thickness greater than the first portion thereof) and the first portion may engage a spacer 240 positioned between a support structure 30 with which the horizontal end tile 220b is engaged and an upper riser support structure 230a as described in further detail below.

In an illustrative embodiment, the edge 224 of the second portion of the horizontal end tile 220b may be at least partially comprised of substrate 228 and be configured with a groove 224a therein for engagement with a support structure 30 and/or edge support structure 30a such as those previously described in detail above for retaining and/or positioning one or more tiles 20. However, the scope of the present disclosure is not so limited unless otherwise indicated in the following claims. In this manner, by manipulating the length of the first portion of the horizontal end tile 220b, the amount by which the horizontal end tile 220b extends over the riser tiles 220a may be manipulated for functional and/or aesthetic purposes.

Referring specifically to FIGS. 28A & 28C, the portion of the horizontal end tile 220b without any substrate 228 engaged therewith may rest upon a spacer 240. The spacer 240 may be positioned between a support structure 30 and/or end support structure 30a and an upper riser support structure 230a. It is contemplated that this configuration may be especially useful in the transition from the top stair to a larger tiled area (such as a deck), whereas the configuration shown in FIGS. 24A-26C and described above may be especially useful for horizontal tiles 20 and/or horizontal end tiles 220b used specifically as stairs, wherein the tiles 20 and/or horizontal end tiles 220b may be configured as the tread of the stair. However, the optimal orientation and/or configuration of the support structures 30 for a larger flat surface (e.g., deck surface, roof top, raised patio, etc.) will vary from one application to the next and may depend at least upon the location of the stairs with respect to the larger flat surface, the framing plan and/or shape of the larger flat surface, whether the stairs include a landing, and/or other factors. Accordingly, the scope of the present disclosure is not limited by the relative orientation and/or configuration of the support structure 30 and/or edge support structure 30a of the larger flat surface to those of the stairs unless otherwise indicated in the following claims.

Generally, and again without limitation unless otherwise indicated in the following claims, the tread portion of a stair for stairs constructed using a tile and support structure 210 as disclosed herein may include at least one edge support structure 30a, and for at least one preferred embodiment may use two edge support structures 30a, with an edge support structure 30a engaged with two parallel edges 24, 224 of a tile 20 or horizontal end tile 220b configured as the stair tread. In another preferred embodiment the tread portion may include a support structure 30 equally spaced between two edge support structures 30a, and two horizontal end tiles 220b may be configured as the stair tread. The support structure 30 and edge support structures 30a may be oriented such that they are parallel to the length of the stair stringers 202. That is, they may be oriented such that the horizontal end tiles 220b may be removed by sliding them in the horizontal dimension away from the riser tiles 220a along the length of the stair stringer 202. However, other configurations and/or orientations may be used without limitation unless otherwise indicated in the following claims.

In still another preferred embodiment of a tile and support structure 210, the tread portion may include a support structure 30 equally spaced between two edge support structures 30a, and two horizontal end tiles 220b may be configured as the stair tread. Again, the support structure 30 and two edge support structures 30a may be oriented such that they are parallel to the length of the stair stringers 202. That is, they may be oriented such that the horizontal end tiles 220b may be removed by sliding them in the horizontal dimension away from the riser tiles 220a along the length of the stair stringer 202. Additionally, this embodiment may include a third edge support structure 30a positioned adjacent the rear edge 224 of the horizontal end tiles 220b (the edge 224 adjacent the riser tile 220a immediately above the horizontal end tile 220b) that is oriented perpendicular with respect to the first and second edge support structures 30a and the support structure 30 previously described. In this manner, three edges 224 of the horizontal end tile 220b may be engaged with a rail 36 (both side edges 224 and the rear edge 224). However, other configurations and/or orientations may be used without limitation unless otherwise indicated in the following claims.

In one illustrative embodiment the stair tread may be 48 inches wide and 12 inches deep, such that the tread may be formed with two 12-inch-by-24-inch horizontal end tiles 220b.

The stair riser may be 48 inches wide and approximately 6.5 inches high, such that the riser may be formed with two 6.5-inch-by-24-inch riser tiles 220a. However, any dimensions disclosed herein are for illustrative purposes only and in no way limiting to the scope of the claims unless otherwise indicated therein.

From the preceding detailed description, it will be apparent to those of ordinary skill in the art that the present disclosure provides many benefits over the prior art. Some of those benefits include, but are not limited to: (1) the ability to provide a deck 12, patio, stairs, steps, risers, facades, ventilated facades, interior walls, exterior walls, borders, roof, or other surface having tiles 20 without the need for grout and/or other sealer; (2) the ability to provide a deck 12, patio, roof, or other surface that is virtually maintenance free; (3) the ability to provide a deck 12, patio, roof, or other surface that mitigates and/or eliminates puddling even when the surface is level and/or nearly level; (4) the ability to provide a more robust deck 12, patio, roof, or other surface that is not affected by typical freeze/thaw cycles; (5) the ability to allow a certain amount of relative movement between tiles 20, tiles 20 and support structures 30, tiles 20 and joists 14, and/or tiles 20 and other structures without damaging the tiles 20; and, (6) the ability to suspend a tile surface using properly configured pedestals 50 and thereby securing each tile 20 in one, two, and/or three dimensions (which may properly secure each tile 20 and prevent and/or mitigate wind uplift).

Although the descriptions of the illustrative aspects of the present disclosure have been quite specific, it is contemplated that various modifications could be made without deviating from the spirit and scope of the present disclosure. Accordingly, the scope of the present disclosure is not limited by the description of the illustrative aspects and/or corresponding figures unless so indicated in the following claims.

The number, configuration, dimensions, geometries, and/or relative locations of the various elements of the tile 20, pedestal 50, spine 34, rail 36, support structure 30, and/or tile and support structure 210 will vary from one aspect of the present disclosure to the next, as will the optimal configuration thereof. Accordingly, the present disclosure is in no way limited by the specific configurations, dimensions, and/or other constraints of those elements unless so indicated in the following claims.

In the foregoing detailed description, various features are grouped together in a single embodiment for purposes of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the present disclosure requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the following claims are hereby incorporated into this detailed description, with each claim standing on its own as a separate embodiment.

The materials used to construct the tile and support structure 10, tile and support structure 210, and/or various elements and/or components thereof will vary depending on the specific application thereof, but it is contemplated that polymers, metals, metal alloys, natural materials, stone, cement, ceramics, fibrous materials, and/or combinations thereof may be especially useful for the tile and support structure 10 and/or tile and support structure 210 in some applications. Accordingly, the above-referenced elements may be constructed of any material known to those skilled in the art or later developed, which material is appropriate for the specific application of the present disclosure without departing from the spirit and scope of the present disclosure unless so indicated in the following claims.

Having described the preferred embodiments of the various methods and apparatuses, other features of the present disclosure will undoubtedly occur to those versed in the art, as will numerous modifications and alterations in the various aspects as illustrated herein, all of which may be achieved without departing from the spirit and scope of the present disclosure. Accordingly, the methods and embodiments pictured and described herein are for illustrative purposes only, and the scope of the present disclosure extends to all method and/or structures for providing the various benefits and/or features of the present disclosure unless so indicated in the following claims. Furthermore, the methods and embodiments pictured and described herein are no way limiting to the scope of the present disclosure unless so stated in the following claims.

While the various systems, methods, and components used therewith according to the present disclosure have been described in connection with preferred aspects and specific examples, it is not intended that the scope be limited to the particular embodiments and/or aspects set forth, as the embodiments and/or aspects herein are intended in all respects to be illustrative rather than restrictive. Accordingly, the processes and embodiments pictured and described herein are no way limiting to the scope of the present disclosure unless so stated in the following claims.

Although several figures are drawn to accurate scale, any dimensions provided herein are for illustrative purposes only and in no way limit the scope of the present disclosure unless so indicated in the following claims. It should be noted that the tile and support structure 10, 210, pedestal 50, spine 34, rail 36 and/or components thereof are not limited to the specific embodiments pictured and described herein, but are intended to apply to all similar apparatuses and methods positioning and/or retaining tile(s) 20, riser tiles 220a, and/or horizontal end tiles 220b. Modifications and alterations from the described embodiments will occur to those skilled in the art without departure from the spirit and scope of the present disclosure.

Any of the various features, functionalities, aspects, configurations, etc. for the tiles 20, support structure 30, spine 34, rail 36, roof support structure 30′, inner member 40 and/or pedestal 50, retaining element 60, 60′, tile and support structure 210, and/or components of any of the foregoing may be used alone or in combination with one another (depending on the compatibility of the features) from one embodiment and/or aspect of the tile and support structure 10, 210 to the next. Accordingly, an infinite number of variations of the tile and support structure 10, 210 exists. All of these different combinations constitute various alternative aspects of the tile and support structure 10, 210. The embodiments described herein explain the best modes known for practicing the tile and support structure 10, 210 and will enable others skilled in the art to utilize the same. The claims are to be construed to include alternative embodiments to the extent permitted by the prior art. Modifications and/or substitutions of one feature for another in no way limit the scope of the tile and support structure 10, 210 and/or component thereof unless so indicated in the following claims.

It is understood that the present disclosure extends to all alternative combinations of one or more of the individual features mentioned, evident from the text and/or drawings, and/or inherently disclosed. All of these different combinations constitute various alternative aspects of the present disclosure and/or components thereof. The embodiments described herein explain the best modes known for practicing the apparatuses, methods, and/or components disclosed herein and will enable others skilled in the art to utilize the same. The claims are to be construed to include alternative embodiments to the extent permitted by the prior art.

While the tiles 20, support structure 30, spine 34, rail 36, roof support structure 30′, inner member 40 and/or pedestal 50, retaining element 60, 60′, tile and support structure 210, and/or components thereof and/or methods of using same have been described in connection with preferred aspects and specific examples, it is not intended that the scope be limited to the particular embodiments and/or aspects set forth, as the embodiments and/or aspects herein are intended in all respects to be illustrative rather than restrictive.

Unless otherwise expressly stated, it is in no way intended that any method set forth herein be construed as requiring that its steps be performed in a specific order. Accordingly, where a method claim does not actually recite an order to be followed by its steps or it is not otherwise specifically stated in the claims or descriptions that the steps are to be limited to a specific order, it is no way intended that an order be inferred, in any respect. This holds for any possible non-express basis for interpretation, including but not limited to: matters of logic with respect to arrangement of steps or operational flow; plain meaning derived from grammatical organization or punctuation; the number or type of embodiments described in the specification.

Claims

1. A method of securing a riser tile on a riser portion of a stair and a horizonal end tile on a tread portion of said stair, said method comprising: (a.) engaging an upper riser support structure with a stair stringer, said upper riser support structure comprising: (i.) a base having a flange extending therefrom, wherein said flange is formed with a flat top surface, and wherein said flange includes a plurality of apertures formed therein along a length of said flange;(ii.) a spine engaged with said base, wherein said spine extends upward from said base, and wherein said spine is generally perpendicular with respect to said base;(iii.) a first rail extending from a terminal end of said spine, wherein said first rail is generally perpendicular with respect to said spine;(b.) engaging a lower riser support structure with said stair stringer, wherein said lower riser support structure is spaced apart from said upper riser support structure, and wherein said lower riser support structure and said upper riser support structure are parallel with respect to one another, said lower riser support structure comprising: (i.) a base having a flange extending therefrom, wherein said flange is formed with a flat top surface, and wherein said flange includes a plurality of apertures formed therein along a length of said flange;(ii.) a spine engaged with said base, wherein said spine extends upward from said base, and wherein said spine is generally perpendicular with respect to said base;(iii.) a first rail extending from a terminal end of said spine, wherein said first rail is generally perpendicular with respect to said spine;(c.) engaging a riser tile with said upper riser support structure and said lower riser support structure, said riser tile having a height, a length, and a width, and said riser tile comprising: (i.) a face, wherein an area of said face is equal to said length of said riser tile times said width of said riser tile;(ii.) a plurality of edges formed around said face, wherein a height of each said edge is equal to said height of said riser tile;(iii.) a first groove formed in a first of said edges, wherein said first groove corresponds to said rail of said upper riser support structure;(iv.) a second groove formed in a second of said edges, wherein said second groove corresponds to said rail of said lower riser support structure;(d.) engaging an end support with said stair stringer such that said end support is positioned adjacent said tread portion of said stair, wherein said end support comprises: (i.) a base having a flange extending therefrom, wherein said flange is formed with a flat top surface;(ii.) a spine engaged with said base, wherein said spine extends outward from said base, and wherein said spine is generally perpendicular with respect to said base;(iii.) a first rail extending from a terminal end of said spine, wherein said first rail is generally perpendicular with respect to said spine;(e.) securing a horizontal end tile with said end support by engaging said rail of said end support with a groove formed in a first edge of said horizontal end tile, wherein said horizontal end tile comprises: (i.) a face on an upward-facing surface;(ii.) a downward-facing surface that is opposite said face, wherein said downward-facing surface includes a first portion and a second portion, wherein a thickness of said first portion is less than a thickness of said second portion, wherein said second portion includes a substrate engaged therewith, and wherein a difference in said thickness of said second portion and said thickness of said first portion is attributable to said substrate; and,f. sliding said horizontal end tile along said end support such that said first portion of said horizontal end tile extends over a portion of said riser tile.

2. The method according to claim 1 wherein a portion of said substrate abuts said upper riser support structure at an interface between said first portion and said second portion of said horizontal end tile.

3. The method according to claim 1 further comprising the step of positioning a spacer adjacent said upper riser support structure, wherein said second portion of said horizontal end tile is engaged with said spacer.

4. The method according to claim 1 wherein said upper riser support structure is further defined as comprising a trough formed in said flange.

5. The method according to claim 4 wherein said lower riser support structure is further defined as comprising an aperture formed therein.

6. The method according to claim 5 wherein said trough in said flange of said upper riser support structure is further defined as having an aperture formed therein.

7. The method according to claim 1 further comprising the step of engaging a second end support with said stair stringer such that said second end support is positioned adjacent said tread portion of said stair, wherein said second end support comprises: (a.) a base having a flange extending therefrom, wherein said flange is formed with a flat top surface;(b.) a spine engaged with said base, wherein said spine extends outward from said base, and wherein said spine is generally perpendicular with respect to said base; and,(c.) a first rail extending from a terminal end of said spine, wherein said first rail is generally perpendicular with respect to said spine.

8. The method according to claim 7 further comprising the step of securing said horizontal end tile with said second end support by engaging said rail of said second end support with a groove formed in a second edge of said horizontal end tile.

9. The method according to claim 1 wherein said horizontal end tile is further defined such that an edge of said substrate defines an interface between said second portion and said first portion of said downward-facing surface, and wherein said edge of said substrate engages a portion of said upper riser support structure to provide a limit to said step of sliding said horizontal end tile along said end support.