1. Field
These inventions relate to stands for tile saws and other concrete and masonry saws.
2. Related Art
Tile saws are used to cut masonry, concrete, tile, stone and other natural or manufactured materials used in or about buildings and as paving, and the like. These saws generally include an abrasive or diamond cutting blade driven by a motor supported above or adjacent the tile or other work piece. The term “tile” will be used herein to represent any work piece of the type operated on by conventional tile saws. The tile is supported on a tile cart that moves the tile in a straight line for cutting. The tile cart is supported by a frame, which also supports a water/slurry pan for catching water and any slurry resulting from the cutting process. The frame and the rest of the saw can be supported on a workbench or other stable surface, or on a stand at the work site.
Many conventional tile saws are portable so that they can be used either on a workbench or at a remote work site. However, because of the weight of the motor and other components of the tile saw, which may be more than 50 pounds, the tile saw is sometimes difficult to store, transport and set up.
Apparatus and methods are described for supporting tile saws and similar equipment. The apparatus and methods provide for easier setup, use and transport. They may include a stand for making it easier to use the equipment, for example where the stand is adjustable in height to accommodate different users. The stand may also include wheels or other assists so that the equipment is easier to move and setup. Biasing components, for example springs, can be used also to help in setting up the equipment.
In one example of a saw, the saw includes a frame and cutting blade supported by the frame and driven by a drive motor. A stand supports the frame and includes at least one wheel on the stand contacting a surface such as the ground for supporting the equipment and for allowing easy movement of the equipment. In one example, the saw and motor for driving the saw are supported above a water or other material collection pan, and the motor is supported from a point off center of the saw. For example, the motor is supported from a point near one corner of the collection pan. In another example, the motor is supported from a point above the wheel.
In another example of a saw, the saw includes a frame and a motor and blade supported by the frame with a pan also being supported by the frame. A stand includes at least one wheel on the stand for supporting the stand on a surface for movement across the surface. In one example, the saw includes a motor stand extending from the pan to the motor for supporting the motor above the pan. The motor stand may be positioned above the wheel. The saw may also include a handle on a portion of the stand, for example in one configuration at a portion of the stand opposite the wheel. The stand can be configured so that it can extend to a raised configuration and collapse to a transport or storage configuration.
A further example includes a saw having a frame and motor and blade supported by the frame wherein the blade is used for cutting tile, stone, masonry, concrete or similar materials. A stand supports the frame, motor and blade, as well as other components of the saw. The saw stand includes a bias element, in one example a spring, which may be used to help in setting up the equipment. In one configuration, where the stand includes several stand support portions, the spring extends between and is coupled to the several stand support portions. The springs may be adjustable to different positions on one or more of the stand portions. For example, the springs may be moved from one set of openings to another set of openings on the stand support portions.
An additional example has a saw with a frame, motor and blade supported by a stand that is adjustable in height. The stand may include a plurality of holes to be used in adjusting the height. The stand has several structural portions each having one or more holes for receiving a pin to hold the stand at the desired height. The stand can be placed at a different height by putting the pin in another combination of holes. In one configuration, the pin can also serve as a pivot pin for two of the structural portions of the stand. The pin is preferably releasable so that the height of the stand can be adjusted as desired. The stand can also include one or more wheels and/or one or more springs or other components to help in setting up, using or storing the equipment.
Another example includes a saw having a frame and a motor and blade supported by the frame. The frame also supports a pan for collecting material during operation. A stand supports the frame and has first and second stand portions and at least one resilient element extending between them. The resilient element is configured to bias the first and second stand portions toward each other. The bias element may be a spring or other similar structure. In one example, the stand and bias element are configured so that the stand has a pivot pin located above an approximate mid-portion of the bias element. For example, where the bias element is a spring extending between two blade portions of a pivoting stand structure, the pivot point for the structure may be positioned approximately above a midpoint of the spring. The stand may be adjustable in height, for example through combinations of holes in the stand.
These and other examples are set forth more fully below in conjunction with drawings, a brief description of which follows.
The following specification taken in conjunction with the drawings sets forth examples of apparatus and methods incorporating one or more aspects of the present inventions in such a manner that any person skilled in the art can make and use the inventions. The examples provide the best modes contemplated for carrying out the inventions, although it should be understood that various modifications can be accomplished within the parameters of the present inventions.
Examples of tile saw stands and of methods of making and using the tile saw stands are described. Depending on what feature or features are incorporated in a given structure or a given method, benefits can be achieved in the structure or the method. For example, tile saw stands using wheels may be easier to move and stow. They may also be easier to set up. Tile saw stands that use springs or similar helping aids may benefit also from one or more features described, for example making it easier to set up.
Tile saw stands that are height adjustable may benefit also from one or more features described, for example making the saw easier to use and reducing strain.
In saw stands similar to tile saw stand configurations, one or more aspects of the examples described may allow easier assembly and/or storage or transport of the equipment.
These and other benefits will become more apparent with consideration of the description of the examples herein. However, it should be understood that not all of the benefits or features discussed with respect to a particular example must be incorporated into a stand, component or method in order to achieve one or more benefits contemplated by these examples. Additionally, it should be understood that features of the examples can be incorporated into a stand, component or method to achieve some measure of a given benefit even though the benefit may not be optimal compared to other possible configurations. For example, one or more benefits may not be optimized for a given configuration in order to achieve cost reductions, efficiencies or for other reasons known to the person settling on a particular product configuration or method.
Examples of a number of stand configurations and of methods of making and using the tile saw stands are described herein, and some have particular benefits in being used together. However, even though these apparatus and methods are considered together at this point, there is no requirement that they be combined, used together, or that one component or method be used with any other component or method, or combination. Additionally, it will be understood that a given component or method could be combined with other structures or methods not expressly discussed herein while still achieving desirable results.
Tile saw stands are used as examples of a stand that can incorporate one or more of the features and derive some of the benefits described herein, and in particular tile, stone, masonry or concrete saw stands. However, only tile saw stands will be described and stands other than tile stands can benefit from one or more of the present inventions.
In one example of a saw and stand combination (
The saw frame also supports the motor 104 and the saw blade 116 through a stand or post 118. The post 118 extends substantially vertically from the saw frame to a motor platform 120, to which the motor is mounted. The saw blade 116 is also supported by the motor platform. The saw blade is preferably a conventional blade suitable for cutting tile, stone, masonry, concrete and other natural or manufactured materials used in or on buildings, pavement and the like. However, it should be understood that the examples described herein apply to work pieces other than tile and such materials. The saw blade is driven by the motor through a belt or other drive mechanism 122 having a housing 124 also supported by the post 118 through a support bracket 126. In the configuration shown in
A tile cart 130 (
The saw frame 102 can take a number of configurations, but in the example shown in
The saw frame 102 and tile saw and the pan can be supported on a tabletop, on the ground or on another support surface for cutting tiles. The saw can also be supported by a stand 134. The stand 134 allows the saw to be easily portable, and the saw can be moved to and used at remote locations. The stand can be used to position the saw at a height allowing the saw to be used easily by the operator.
In the present examples, the stand 134 uses a pivoting or scissor configuration to fold and unfold the stand, or to collapse or expand the stand. The terms “fold,”, “unfold,” “collapse,” and “expand” are used to describe the operation and end result of changing the stand configuration about the pivot point for raising and lowering the stand. These terms are used in the context of the pivoting movement of the stand and not in the context of folding a structure in half in the way of folding a piece of paper.
The stand 134 includes one and preferably two wheels 136 and 138 on a first or lower end portion of the stand. The wheels support the stand on a surface such as the ground 139 (
The wheel frame member 140 has a generally rectangular construction formed by a left leg member 142 and a right leg member 144 extending substantially parallel to each other. The terms “left” and “right” as used herein are taken in the context of the sides of the saw and stand as seen by an operator standing in front of the tile cart 130. However, these terms are used only for ease of discussion, and do not indicate any required orientation. The left and right leg members are spaced apart by a bottom frame member 146 extending substantially horizontally and perpendicular to the left and right leg members. The wheels are rotatably attached to the bottom frame member 146. The wheels support the stand through the wheel frame member 140 and allow easy movement of the stand. Additionally, they also help in storing the stand, such as in the bed of a truck.
The left and right leg members extend lengthwise from the bottom frame member 146 to an opposite end where the opposite end portions of the left and right legs are spaced apart by a movable angle bracket 148. The angle bracket 148 is movable as described more fully below to allow more secure support for the saw frame, such as by engagement with a portion of the saw frame, namely the front bar 108 of the saw frame 102 when the stand is raised. Each of the left and right legs are formed from angle metal such as angle steel with horizontal portions facing at least partly upward and vertical portions facing each other toward an interior of the stand.
In the example shown in
An outer cross bar 154 separates and supports the left and right leg members. The outer across bar 154 is positioned approximately midway between the inside and outside of the vertical portion of the angle metal. An inner cross bar 156 also separates and supports the left and right leg members. The inner cross bar 156 is mounted to the lower edge surface of the vertical portion of the angle metal.
An upper cross bar 158 separates and supports the left and right leg members just above the holes 150 and 152. The upper cross bar 158 is mounted on the horizontal portions of the angle steel. The upper cross bar 158 also helps to keep the stand from unfolding completely especially when the stand is set at its lower height.
The wheel frame member 140 includes a support or other means for supporting the saw frame, which in turn supports the pan 106, and in the examples herein, the support includes the angle bracket 148. The angle bracket 148 can take a number of configurations, and in the present examples (
The angle bracket 148 (
The other frame member making up the tile saw stand will be called a handle frame member 180 because the example of the frame member shown in
The left and right leg members of the handle frame are formed substantially the same as the leg members of the wheel frame. At approximately the same locations as for the wheel frame, position portions include at least one and preferably a plurality of holes 194 and 196 formed in the left and right leg portions for allowing height adjustment of the stand for engaging a corresponding hole or holes in the wheel frame member. In the present example, each of the left and right leg members include three identically positioned holes, wherein the holes in a given set of three are spaced apart from each other longitudinally along the leg member. The lowest hole in the left leg member for the wheel frame is preferably the same distance from the ground contact point as the lowest hole in the left leg member for the handle frame. The same comments apply with respect to the middle holes and the upper holes in the left leg members and also to each of the holes in the right leg members. The spacing allows the saw frame to be supported level on the stand without additional supports or adjustments.
The left leg members are held for pivoting movement by a pivot pin such as the bolt 198 and the right leg members are held for pivoting movement by a similar pivot pin such as the bolt 200 (
The stand frame elements can take a number of configurations, and the position portions can also take a number of configurations. The stand frame elements are formed from linear one-piece segments, but they can also be formed from multiple piece segments and still provide desired height adjustments. Additionally, position portions can be placed at a number of locations on the stand frame elements or elsewhere while still permitting height adjustments in the stand. The leg portions can also have other configurations while still providing reliable support for the saw. Additionally, the stand components can be combined in a number of ways to provide a reliable support for a tile saw, including one that keeps the pan level at a number of height positions.
The handle frame includes a lower cross bar 202 spacing apart and supporting the left and right leg portions of the handle frame. The handle frame also includes an upper cross bar 204 also spacing apart and supporting the left and right leg portions of the handle frame. The upper cross bar 204 extends perpendicular upward from the horizontal portions of the left and right legs. When the stand is lowered or folded the upper cross bar 204 moves next to and engages the front bar 108 on the saw frame to support the saw frame. The upper cross bar 204 helps to encapsulate the saw frame. The pin 176 (
The frame member 180 in the present examples also includes a support for a portion of the saw frame or other element or means for supporting the pan 106. In the present examples, the frame member 180 has a support at an upper portion of the handle frame member 180 (
The pivoting cross bar 210 also includes a U-channel 214 extending in a direction substantially opposite the direction in which the side flanges 212 extend. The U-channel 214 includes an inward-facing wall 216 for extending upward adjacent an inner wall of the back bar 110 and supporting the back bar 110 against movement in the direction of the wall 216. The U channel 214 also includes an outward-facing wall 218 (
The handle frame element 180 also includes tabs or other supports, for example on the pivoting cross bar 210, for contacting the wheel frame element when the stand is in the folded or lowered configuration. In the examples shown in
The handle frame element 180 can also include one or more extensions extending downward from the frame element for supporting the handle frame element on the ground or other surface, and possibly for other functions. In the example shown in
The motor and saw blade support, in the present examples the post 118, is preferably positioned closer to the wheels than to the handle. As seen most clearly in
The stand may also include at least one resilient or biasing element coupling the two stand frame elements for assisting in either the folding or unfolding of the stand or both. In the examples shown in
The spring configurations can be adjusted by the user as a function of the desired height. For example, as shown in
Other configurations for the springs can be used to produce the desired effect, for example bringing the wheel and frame elements toward each other. The springs are preferably configured to be identical between each other. When the pivot pins 198 and 200 are in the center hole configurations, the pivot pins are the top of a substantially isoceles triangle, the bottom which includes the springs. The pivot pins are substantially centered above the springs so that a shortest line from the pivot pins to the springs is substantially perpendicular to the direction in which the springs extend (normal to the springs). Having the springs movable between two or more different attachment points allows adjustment so that the springs develop substantially the same amount of force for the different height selections. Preferably, the different spring positions correspond to the different height positions, such as those height positions selectable through sets of openings in the legs of the stand.
In the exemplary configurations of the stand and saw combination, the saw assembly can be supported on the stand through one or more latch pins, such as the pins 176 and 220. The pins are preferably releasable so the saw assembly can be removed easily from the stand and used separate from the stand, for example on the ground, a bench top or other supporting surface. The pins 176 and 220 securely support and hold the saw assembly together with the stand. In the examples described herein, the pin 220 is always in-place when the saw assembly is supported on the stand. When the stand is folded or collapsed, the pin 176 holds the front bar 108 to the upper cross bar 204 through the hole 206. When the stand is in the raised or unfolded condition, the pin 176 holds the front bar 108 to the angle bracket 148, such as shown in
When the tile saw assembly is supported on the stand, folding of the saw and stand assembly is made easier, and transporting the assembly from one location to another is also made easier. At a job site, the assembly can be unfolded and the stand with the saw assembly supported thereon can be unfolded and raised to the desired height. The height is determined by the selection of the pivot pins and the corresponding pairs of holes in the legs of the wheel and handle frame elements, and the saw assembly is locked in position by the pin 176 extending through the hole 174 in the angle bracket into a corresponding opening in the front bar 108. The water pan and the tile cart can be added after the stand is raised, though they can also be supported on the saw assembly during transportation. For example, the saw and stand assembly can be moved when the stand is raised, for example with the assistance of the wheels on the wheel frame element.
In operation, the stand and/or saw assembly assembled with a stand can be moved by grasping handle 180 and rolling the stand on the wheels to the desired location. While the stand and assembly can be moved when the stand is raised, the stand and assembly can be easily moved when the stand is folded or in the collapsed configuration with the pin 176 locking the saw frame to the upper cross bar 204. The assembly can be moved in a manner similar to using a dolly (
Typically the user will have positioned the pivot pins 198 and 200 in the appropriate pairs of holes so that the saw is supported at the desired height. The height will be selected and configured with the saw assembly and pan removed and the pivot pins placed as desired. The saw assembly and pan can then be assembled on the stand for use. In the configurations shown in
To remove the saw assembly, the pins 176 and 220 are removed and the saw frame and other components removed from the stand. To fold the stand and saw assembly, without removing the saw assembly from the stand, the pin 176 is removed and the user pushes down on the saw frame and/or the wheel frame element to fold the stand together. The user can hold the handle 182 at the same time. Once the front bar 108 is adjacent the bracket 204, the pin 176 can be re-inserted, thereby holding the stand and saw assembly in the folded configuration for transportation and/or storage.
Having thus described several exemplary implementations, it will be apparent that various alterations and modifications can be made without departing from the concepts discussed herein. Such alterations and modifications, though not expressly described above, are nonetheless intended and implied to be within the spirit and scope of the inventions. Accordingly, the foregoing description is intended to be illustrative only.
This application claims benefit of priority to U.S. Provisional Patent Application Ser. No. 60/587,394 filed Jul. 13, 2004.
Number | Date | Country | |
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60587394 | Jul 2004 | US |