The present invention relates to a tool for supporting tile over a gap between countertops or other level, plane surfaces.
Contractors and other tile installers often must apply tile to a wall surface where there may not be any support from a countertop or other level surface beneath the tile. For example, the location in most kitchens where a stove unit is supposed to be inserted includes an empty space and a gap between each countertop to fit a stove unit. In most residential homes and apartments, this gap between each countertop where a stove is intended to be is usually at least 30 inches long. A backsplash is often the term of art used to describe tile located in between cabinets and countertops and/or positioned over a stove. A backsplash may be a vertical wall of tile applied in rows and levels that may be decorative as well as functional because the tile protects the wall surface. It is noted that there may be other areas of the kitchen, bathroom, or home where a tile installer is asked to install tile against a wall surface and there may be a wide gap and open area between two countertops or other level surfaces.
A problem for tile installers when applying tile to a wall surface is that while the tile is drying, the tile installer must use something to support the tile or else the tile may fall off until the tile is fully bonded and dried against the wall. Currently, tile installers and other contractors often use one or more pieces of wood or metal or plastic or another type of element and then fasten that crude support piece to the wall beneath a row of tile that is spanning a gap area and has no underlying countertop to support the tile. The contractors may use fasteners such as screws or nails in some cases to fasten the crude support pieces. The contractors may also or alternatively use glue or other adhesives to attach these conventional and crude support pieces to the wall area in the open area between countertops. Once the tile has fully bonded to the wall surface and the bonding material applied to the back of the tiles (e.g., mortar, grout, or mastic) has fully dried, the tile installer or other contractor can remove the piece of wood or metal or other support element. But, because this piece has been either glued or fastened to the wall using nails or screws, the wall surface where the support piece has been applied is inherently damaged when the tile installer or other contractor removes this support piece. The wall surface must then be repaired where the support piece was attached to the wall surface, which may include added time and expense to repair the wall surface, including repairing any holes or tears to the wall surface, including the dry wall, and repainting the part of the wall surface that is not covered in any tile and that was affected by the removal of the attached support piece.
Accordingly, there is a need for an improved system and method to support tile between two countertops over an existing gap without damaging the wall surface.
Embodiments of the present disclosure are described in detail below with reference to the following drawings. These and other features, aspects, and advantages of the present disclosure will become better understood with regard to the following description, appended claims, and accompanying drawings. The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations and are not intended to limit the scope of the present disclosure.
The present description includes embodiments for a tile support device comprising an elongated body that is a single unit and horizontally oriented. The tile support device comprises an upper section having a top surface and a sloping back surface, wherein the upper section further comprises two side ends. The lower section comprises a support ledge and two side ends, wherein the support ledge is a flat, top surface of the lower section and is offset from the sloping back surface of the upper section, whereby the sloping back surface of the upper section terminates just before the support ledge. The two side ends of the upper section included extended portions that each extend a measurable distance past each side end of the lower section. Each side end of the upper section is an irregular trapezoidal shape having a straight front surface and the sloping back surface on an opposed side of the straight front surface in a non-limiting embodiment. In a non-limiting embodiment, the lower section is rectangular shaped and the top surface of the upper section is an elongated flat surface. A back surface of the lower section is flat. Further, each extended portion extends a same amount past each side end of the lower section and are the same length. In a non-limiting embodiment, the tile support device is machined as a single integral piece. Further, in a non-limiting embodiment, the tile support device is made partially or entirely of metal. In a non-limiting embodiment, the tile support device is configured to support drying tile that is bonded to a wall surface over a gap that exists between a first countertop and a second countertop without having to attach the tile support device to the wall surface.
In another aspect, the present description includes a method for using a tile support device. The method may include providing a tile support device in accordance with the above description. The method may further include measuring and verifying a width of the gap between the first countertop and the second countertop. Once the width of the gap is measured and verified, placing a first extended end of an upper section of a tile support device on a top surface of the first countertop. The method may further include placing a second extended end of the upper section of the tile support device on a top surface of the second countertop, wherein upon placement, the tile support device spans the gap existing between each countertop. The method may further include sliding the tile support device back towards the wall surface until a back side of the lower section of the tile support device contacts the wall surface and/or supports a first level of tile. The method may further include supporting the first level of tile that has been applied to the wall surface on the support ledge of the tile support device. Once the first level of tile is bonded to the wall surface, removing the tile support device by tilting the tile support device in a downward direction and pulling the tile support device away from the wall surface. Notably, the tile support device is not attached or otherwise coupled to the wall surface. Further, the first extended end of the upper section contacts the top surface of the first countertop and the second extended end of the upper section contacts the top surface of the second countertop. Further, any bottom surfaces of any tile arranged in the first level of tile are contacting a top surface of the support ledge of the tile support device when the tile support device is installed in place. Further, the lower section supports the upper section of the tile support device. The first side surface of the lower section contacts a side surface of the first countertop and a second side surface of the lower section contacts a side surface of the second countertop when the tile support device is installed. Advantageously, the tile support device can be installed and removed using one hand.
Other aspects and advantages of the invention will be apparent from the following description and the appended claims.
The present description includes embodiments for a horizontal tile support device that may be used to support tile applied and attached to a wall surface. Advantageously, the tile installer or other contractor does not have to fasten or otherwise attach a support element beneath tile that has been applied to a wall surface and is still drying over a gap between counter tops or other level surfaces. As noted above, many contractors damage the wall surface when they attach a support element beneath such tile and/or backsplash installations and must spend additional time and money to repair the damaged wall.
In one or more non-limiting embodiment, a tile support device is described herein that is formed as a single piece or single unit having an upper section and a lower section. The tile support device includes a slope and slant surface on one side of the upper section that terminates at or just above a support ledge of the lower section of the tile support device. The support ledge may be used to support a first level of tile positioned over a gap or empty space between two countertops. Each side of the upper section of the tile support device extends a distance past the lower section and is configured to securely rest on top of a top side of each countertop in order to hold the tile support device in place. Further details are provided with respect to the Figures.
In one or more non-limiting embodiments, as shown in
The upper section 112 is integrally formed with the lower section 114 out of a single piece of metal in one or more non-limiting embodiments. In alternative embodiments, the upper section 112 may be separately made from the lower section 114, and then may be joined together using any means of attachment known in the art. Further, the end portions, such as end portions extended portions 410a and 410b as shown in an exemplary embodiment in
In addition to the above, the tile support device 102 includes a front facing area or front side 104, a back facing area or back side 106, a first side or left side 108, and a second side or right side 110. A bottom surface of the upper section 112 is attached to the top surface of the lower section 114 regardless whether the upper section 112 is separately machined from the lower section 114 or whether the upper section 112 and the lower section 114 are machined as a single unit.
As shown in
The lower section 114 of the tile support device 102 may include a unique component of the tile support device. The tile support ledge 202 of the tile support device 102 is located on the lower section 114 of the tile support device 102. The tile support ledge 202 is the flat top surface area of the lower section 114 extending along the length of the lower section 114 of the tile support device 102. The tile support ledge 202 of the tile support device 102 supports any tile arranged on a first level, such as, tile 502 arranged in a row on first level 702 as shown in
As shown in
Further, as shown in
The gap area 406 between a first countertop 402 and a second countertop 405 may serve multiple purposes. In one non-limiting embodiment, the gap area 406 may be the designated location for a stove unit to be inserted and positioned against the wall surface 506 between each countertop 402 and 404. In other embodiments, another unit may be positioned in this location, including, but not limited to, one or more refrigerators, microwaves, cabinets, islands, or any other type of unit or fixture that may appear in a home or apartment. As noted above, it is common for a gap 406 or empty space to be created between two level countertops 402 and 402 and for a stove unit to be inserted in this space in one or more homes or apartments or other type of property. The tile installer or contractor is often contracted to apply a decorative and functional backsplash over this gap area 406. In one or more non-limiting embodiments, the distance from a first side 403, as shown in
As shown in
More specifically, the underside of the upper section 112 that is at least a measured distance 304 (e.g., as shown in
As shown in
More specifically, the back surface 210 of the lower section 114 of the tile support device 102 abuts against the wall surface 506. Further, the support ledge 202 of the tile support device 102 is closely positioned near the wall surface 506 in this orientation when prepared for use to support one or more levels of tile 502.
The tile installer or contractor may initially position the tile support device 102 as shown in
In use, as shown in
As noted above, the tile support device 102 is machined or otherwise manufactured from a sturdy material (e.g., such as a metal) to be able to support the weight of the first level 702 of tile 502 and all the subsequent levels layered above the first level 702 of tile 502 as the tile dries and bonds to the wall surface 506. Notably, the tile support device 102 can be freely removed without having to detach any fasteners or remove any glue or other type of attachment mechanism between the tile support device 102 and the wall surface 506. The tile support 102 is not fastened or adhered or otherwise attached or held against the wall surface 506. Advantageously, by virtue of the respective lengths and form and design of the upper section 112 and the lower section 114 of the tile support device 102, the tile support device 102 is usefully able to span the length of the gap 406 between a first countertop 402 and a second countertop 404 to support multiple levels 702 of drying tile 502.
Once the tile installer or contractor determines that sufficient time has passed and the tile 502 has been allowed to properly bond to the wall surface 506, the tile installer can remove the tile support device 102. To remove the tile support device 102, the tile installer or other contractor grabs hold of the front surface 104 of the tile support device 102. The tile installer or other contractor may grab the tile support device 102 with one hand with their fingers gripping the top surface 203, as shown in
Many modifications may be made to the tile support device 102 as shown in
Further, the tile support device 102 may be utilized for other purposes other than to support tile 502. For example, in some cases, a contractor may use the tile support device 102 to catch any grout that drips from a wall surface 506 when applying grout to brick or tile or another surface.
Advantageously, the tile support device 102 reduces any labor or other equipment needed to repair the wall surface 506 after the tile 502 has bonded to the wall surface 506 because the tile support device 102 does not have to be attached to the wall surface 506 in order to support the tile 502. Rather, the form and arrangement of components of the tile support device 102 enables the tile support device 102 to support the applied and installed tile 502 as it dries and bonds to the wall surface 506 without damaging the underlying wall surface 506.
Many other uses and advantages are offered by the system and method for the tile support device 102 described above in one or more non-limiting embodiments in the present description.
In the Summary above and in this Detailed Description, and the claims below, and in the accompanying drawings, reference is made to particular features (including method steps) of the invention. It is to be understood that the disclosure of the invention in this specification includes all possible combinations of such particular features. For example, where a particular feature is disclosed in the context of a particular aspect or embodiment of the invention, or a particular claim, that feature can also be used, to the extent possible, in combination with and/or in the context of other particular aspects and embodiments of the invention, and in the invention generally.
The term “comprises” and grammatical equivalents thereof are used herein to mean that other components, ingredients, steps, among others, are optionally present. For example, an article “comprising” (or “which comprises”) components A, B, and C can consist of (i.e., contain only) components A, B, and C, or can contain not only components A, B, and C but also contain one or more other components. The term “set” as used herein may mean “one or more items.”
Where reference is made herein to a method comprising two or more defined steps, the defined steps can be carried out in any order or simultaneously (except where the context excludes that possibility), and the method can include one or more other steps which are carried out before any of the defined steps, between two of the defined steps, or after all the defined steps (except where the context excludes that possibility).
The term “at least” followed by a number is used herein to denote the start of a range beginning with that number (which may be a range having an upper limit or no upper limit, depending on the variable being defined). For example, “at least 1” means 1 or more than 1. The term “at most” followed by a number is used herein to denote the end of a range ending with that number (which may be a range having 1 or 0 as its lower limit, or a range having no lower limit, depending upon the variable being defined). For example, “at most 4” means 4 or less than 4, and “at most 40%” means 40% or less than 40%. When, in this specification, a range is given as “(a first number) to (a second number)” or “(a first number)-(a second number),” this means a range whose lower limit is the first number and whose upper limit is the second number. For example, 25 to 100 mm means a range whose lower limit is 25 mm and upper limit is 100 mm.
Certain terminology and derivations thereof may be used in the following description for convenience in reference only and will not be limiting. For example, words such as “upward,” “downward,” “left,” and “right” would refer to directions in the drawings to which reference is made unless otherwise stated. Similarly, words such as “inward” and “outward” would refer to directions toward and away from, respectively, the geometric center of a device or area and designated parts thereof. References in the singular tense include the plural, and vice versa.
The corresponding structures, materials, acts, and equivalents of all means or step plus function elements in the claims below are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed. The description of the present invention has been presented for purposes of illustration and description but is not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the invention.
The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated. The present invention according to one or more embodiments described in the present description may be practiced with modification and alteration within the spirit and scope of the appended claims. Thus, the description is to be regarded as illustrative instead of restrictive of the present invention.
This application is a non-provisional application which claims priority to U.S. Provisional Patent Application No. 63/161,637 filed on Mar. 16, 2021, which is incorporated by reference in its entirety.
Number | Date | Country | |
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63161637 | Mar 2021 | US |