The present invention relates generally to tiles for a synthetic modular floor covering. More particularly, the present invention relates to a coupling configuration for coupling the tiles to form the modular floor covering.
Numerous types of flooring have been used to create playing areas for such sports as basketball and tennis, as well as for other purposes. These flooring assemblies include concrete, asphalt, wood and other materials which have varying characteristics. For each type of flooring, there are corresponding advantages and disadvantages. For example, concrete flooring is easy to construct and provides long term wear. However, the concrete provides no “give” during use and many people are injured each year during sporting events due to falls and other mishaps. Wood floors, such as are used for many basketball courts, have an appropriate amount of give to avoid such injuries. The wood floors, however, are expensive to install and require continued maintenance to keep them in good condition.
Due to these concerns, the use of modular flooring assemblies made of synthetic materials has grown in popularity. The synthetic floors are advantageous for several reasons. A first reason for the flooring assemblies' popularity is that they are typically formed of materials which are generally inexpensive and lightweight. If a tile is damaged it may easily be replaced. If the flooring needs to be temporarily removed, the individual tiles making up the floor can easily be detached, relocated, and then reattached to form a new floor in another location. Examples of modular flooring assemblies include U.S. Pat. Nos. Des. 274,588; 3,438,312; 3,909,996; 4,436,799; 4,008,548; 4,167,599; 4,226,064 and 255,744.
A second reason for the popularity of the flooring assemblies is that the durable plastics from which they are formed are long lasting. Unlike other long lasting alternatives, such as asphalt and concrete, the material is generally better at absorbing impacts, and there is less risk of injury if a person falls on the plastic material, as opposed to concrete or asphalt. The connections for the modular flooring assembly can even be specially engineered to absorb lateral force to avoid injuries, as is described in U.S. Pat. No. 4,930,286. Additionally, the flooring assemblies generally require little maintenance as compared to other flooring, such as wood.
One problem with synthetic flooring involves the time consuming nature of installation. Typically, each of the tiles will include several couplings on each attachment side of the tiles. The couplings are typically small and require careful alignment and precise positioning to make proper attachment. When installing a large floor covering with hundreds, and even thousands, of tiles, coupling each of the tiles is long and laborious task. The numerous amounts of couplings for each of the tiles often results in the installer miss-attaching some of the couplings due to human error and fatigue. Further, the miss-attached couplings are often not readily identifiable.
In addition, flooring assemblies may be formed by attaching multiple tiles to form several columns, which can be rolled up for easy storage. These columns can then be unrolled in side-by-side proximity and attached to form a tile array. It is often difficult for the installer to identify, properly align and mate the proper corresponding tiles, resulting in offsetting the couplings and tiles between adjacent columns. Further, tiles of one column may become spaced slightly different with respect to the tiles in another column, resulting in different lengths in the columns and miss-alignment of the couplings between the adjacent columns. As a result, proper interconnection of the couplings of the tiles is very time consuming.
Therefore, it would be advantageous to provide a flooring tile that minimizes the laborious task of coupling large amounts of tiles to form a floor covering. It would also be advantageous to provide a flooring tile with couplings that can be readily identified for proper alignment and can be readily attached to simplify the task of forming the floor covering.
In light of the problems and deficiencies inherent in the prior art, the present invention seeks to overcome these by providing a modular tile having a wide coupling configuration.
In general, the present invention relates to a method and apparatus providing a tile configured to form a modular floor covering including an array of substantially identical tiles. The tile includes a top surface, a bottom side, front and rear sides and first and second lateral sides. The top surface includes an elongated shape and the bottom side includes a support grid. The front and rear sides are defined along a longitudinal length of the elongated shape. The front side includes at least one first hinge member and the rear side includes at least one complementary second hinge member configured to be engageable with the at least one first hinge member of an adjacently positioned tile. The first and second lateral sides define a width of the elongated shape with the first and second lateral sides including a respective tab and slot coupling portion each having a coupling length at least one-third the width of the elongated shape.
More specifically, in accordance with the invention as embodied and broadly described herein, the present invention features a tile configured to form a modular floor covering including an array of substantially identical tiles, the tile comprising: (a) a top surface having an elongated shape and a bottom side including a support grid; (b) front and rear sides defined along a longitudinal length of the elongated shape, the front side including at least one first hinge member and the rear side including at least one complementary second hinge member configured to be engageable with an at least one first hinge member of an adjacently positioned tile; and (c) first and second lateral sides defining a width of the elongated shape, the first and second lateral sides including a respective tab and slot coupling portion each having a coupling length at least one-third the width of the elongated shape.
The present invention also features a modular floor covering, comprising: (a) multiple tiles configured to be removably coupled to form a tile array including columns and rows of the multiple tiles, at least one of the multiple tiles including a top surface having an elongated shape and a bottom side including a support configuration, and front and rear sides defined along a longitudinal length of the elongated shape, the front side including at least one first hinge member and the rear side including at least one second hinge member; and (b) first and second lateral sides defining a width of the elongated shape, the first and second lateral sides including a respective tab and slot coupling portion each having a coupling length at least one-third the width of the elongated shape; (c) wherein the at least one first and second hinge members formed on the respective front and rear sides are each configured to mate with respective complementary second and first hinge members of other tiles positioned adjacent the front and rear sides, respectively; and (d) wherein the tab and slot coupling portion of the respective first and second lateral sides are each configured to rigidly mate with respective slot and tab coupling portions of the tiles positioned adjacent the first and second lateral sides, respectively.
The present invention further features a method of installing a modular flooring onto a floor surface, the method comprising: (a) unrolling multiple tile rolls, each having at least one column of tiles, onto a floor surface with a top surface facing upward and a bottom side having a support grid facing the floor surface, the tiles coupled together along a longitudinal length of front and rear sides of the tiles with at least one combination of first and second hinge members integrally formed in the respective front and rear sides of the tiles; and (b) coupling adjacently positioned columns by interconnecting a tab and slot coupling portion formed in respective first and second lateral sides of each of the tiles to form a tile array of the tiles, wherein each of the tab and slot coupling portions include a coupling length at least one-third a width of each of the tiles.
Additional features and advantages of the invention will be apparent from the detailed description which follows, taken in conjunction with the accompanying drawings, which together illustrate, by way of example, features of the invention.
The present invention will become more fully apparent from the following description and appended claims, taken in conjunction with the accompanying drawings. Understanding that these drawings merely depict exemplary embodiments of the present invention they are, therefore, not to be considered limiting of its scope. It will be readily appreciated that the components of the present invention, as generally described and illustrated in the figures herein, could be arranged and designed in a wide variety of different configurations. Nonetheless, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
a) illustrates a partial perspective view of the top surface of the tile, depicting the tile having perforations formed through the top surface, according to an embodiment of the present invention;
a) illustrates a cross-sectional view of the complementary hinge couplings facilitating rotation;
a) illustrates a cross-sectional view of the complementary hinge couplings of
a) illustrates a top view of the two columns of the tiles interconnected to form the tile array.
The following detailed description of exemplary embodiments of the invention makes reference to the accompanying drawings, which form a part hereof and in which are shown, by way of illustration, exemplary embodiments in which the invention may be practiced. While these exemplary embodiments are described in sufficient detail to enable those skilled in the art practice the invention, it should be understood that other embodiments may be realized and that various changes to the invention may be made without departing from the spirit and scope of the present invention. Thus, the following more detailed description of the embodiments of the present invention, as represented in
The following detailed description and exemplary embodiments of the invention will be best understood by reference to the accompanying drawings, wherein the elements and features of the invention are designated by numerals throughout.
Such a tile 110 can include a top surface 112 with an opposite bottom side 114 (
The front and rear sides 116 and 118 of a tile 110 can each include at least one coupling portion configured to complimentarily couple with the at least one coupling portion of respective rear and front sides of adjacently positioned tiles. The at least one coupling portion can include a hinge configuration, or any suitable configuration for coupling tiles. In particular, the front side 116 of the tile 110 can include at least one first hinge member 140 and the rear side 118 of the tile 110 can include at least one second hinge member 150. The first and second hinge members 140 and 150 are configured to be complementary and engageable with respective second and first hinge members 150 and 140 of other substantially identical tiles 110. As such, tiles 110 can be interconnected between complementary first and second hinge members 140 and 150 into a column 105 of the tiles, depicted in simplified form of two tiles in the column 105.
In addition, the first and second lateral sides 120 and 122 of the tile 110 each include a coupling portion. In particular, the first lateral side 120 can include a tab or first coupling portion 160 and the second lateral side 122 can include a slot or second coupling portion 170. Such first and second coupling portions 160 and 170 can be complementary respective male and female coupling portions, or any other suitable tab/slot coupling configuration. With this arrangement, the first and second coupling portions 160 and 170 at the first and second lateral sides 120 and 122 are configured to couple to complementary coupling portions at the first and second lateral sides 120 and 122 of identical and adjacently positioned tiles 110 to form a row of the tiles 110, depicted in simplified form of two tiles in the row 107. In this manner, the tiles 110 can be interconnected into multiple columns 105 and rows 107 to form the tile array 100.
Referring now to
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As can be well appreciated by one of ordinary skill in the art, the first and second coupling portions 160 and 170 can include other suitable configurations that employ a similar function. In one embodiment, the first and second coupling portions 160 and 170 can include the respective coupling length 165 and opening length 175 of at least one-third the width of the tile. In another embodiment, one of the first and second coupling portions 160 and 170 can include a length of at least one-third the width of the tile, while the other of the first and second coupling portions can be configured with one or more couplings with a smaller length or lengths. As such, other suitable configurations that provide a length of at least one-third the width of the tile can be employed that allow the installer to readily identify the placement for attachment of the tiles to thereby, improve the efficiency of installation. With this arrangement, the sizing of the coupling length 165 and opening length 175 being at least one-third the width of the tile 110 enhances the efficiency of the installer in aligning and coupling the tiles together since such aligning and coupling of the tiles is readily identifiable. Further, such sizing minimizes the number of couplings necessary to sufficiently couple the tiles together to further provide greater speed and accuracy during the installation process.
Turning now to
The rear side 118 of the tile 110 can include one or more second hinge members 150, each corresponding with one of the first hinge members 140. Each of the second hinge members 150 can define a notch 154 in the rear side 118 of the tile, which can extend between the top surface 112 and the bottom side 114 (
With respect to
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The foregoing detailed description describes the invention with reference to specific exemplary embodiments. However, it will be appreciated that various modifications and changes can be made without departing from the scope of the present invention as set forth in the appended claims. The detailed description and accompanying drawings are to be regarded as merely illustrative, rather than as restrictive, and all such modifications or changes, if any, are intended to fall within the scope of the present invention as described and set forth herein.
More specifically, while illustrative exemplary embodiments of the invention have been described herein, the present invention is not limited to these embodiments, but includes any and all embodiments having modifications, omissions, combinations (e.g., of aspects across various embodiments), adaptations and/or alterations as would be appreciated by those in the art based on the foregoing detailed description. The limitations in the claims are to be interpreted broadly based the language employed in the claims and not limited to examples described in the foregoing detailed description or during the prosecution of the application, which examples are to be construed as non-exclusive. For example, in the present disclosure, the term “preferably” is non-exclusive where it is intended to mean “preferably, but not limited to.” Any steps recited in any method or process claims may be executed in any order and are not limited to the order presented in the claims. Means-plus-function or step-plus-function limitations will only be employed where for a specific claim limitation all of the following conditions are present in that limitation: a) “means for” or “step for” is expressly recited; b) a corresponding function is expressly recited; and c) structure, material or acts that support that structure are expressly recited. Accordingly, the scope of the invention should be determined solely by the appended claims and their legal equivalents, rather than by the descriptions and examples given above.
This application claims priority to U.S. Provisional Application Ser. No. 60/552,952, filed Mar. 12, 2004, which is incorporated by reference herein in its entirety.
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