Secondary tillage implements such as cultivators, field finishers, and the like generally include a towable frame having a series of transversely extending rows of soil-working implements. For example, some known, horizontal-type cultivators include a row of coulters such as upright discs or other vertically mounted components near the front of the frame, which cut into the soil being cultivated, slicing through plant debris and hardpacked soil crust. Trailing the coulters is a series of sweeps or the like, which lift and turn the soil. Finally, one or more finishing attachments such as a finishing reel is provided on a rearmost portion of the cultivator, which evenly distributes the worked soil and/or prepares the top layer of soil for planting.
These known cultivators are relatively slow because in order to effectively till the soil they cannot be pulled much over 5 mph. Moreover, these implements can leave a horizontal layer of compacted soil beneath the tilled soil, which prevents roots of the crop being planted, water, and other nutrients from effectively penetrating deep into the soil.
Recently, some manufacturers have developed “vertical-type” cultivators—“vertical” in the sense that they eliminate the horizontal cultivator sweeps in an effort to eliminate the residual hardpan—which use a series of tilted discs or the like to work the soil. Some of these vertical-type machines can be pulled at relatively high speeds (e.g., 10-12 mph or even higher). However, these implements require a tremendous amount of horsepower, and thus fuel. There remains a need for an effective, high speed secondary tillage implement with reduced horsepower requirements as compared to known high-speed implements, but which reduces or eliminates the unwanted hardpan produced as a by-product of using a traditional, horizontal-type cultivator.
The present invention is directed to a secondary tillage implement such as a cultivator or field finisher that includes a plurality of trailing coulters such as a row of upright disc blades. The cultivator is configured to be pulled at relatively high speeds without requiring the tremendous amounts of horsepower necessary to pull known vertical-type, high-speed disc cultivators, while still effectively tilling the soil. Moreover, the trailing coulters penetrate the horizontal layer of compacted soil, or hardpan, traditionally left behind by known horizontal-type cultivators, thus more effectively preparing the soil for seed planting and root penetration.
For example, some embodiments of the invention are directed to an implement for tilling soil that includes a plurality of cultivator sweeps arranged in staggered rows, a plurality of trailing coulters positioned behind a rearmost row of the plurality of cultivator sweeps, and a finishing attachment positioned proximate the plurality of trailing coulters. The plurality of trailing coulters are configured to penetrate deeper into the soil than the plurality of cultivator sweeps.
Other embodiments of the invention are directed to an implement for tilling soil including a plurality of front coulters, a plurality of trailing coulters, a plurality of cultivator sweeps arranged in staggered rows between the plurality of front coulters and the plurality of trailing coulters, and a finishing attachment positioned proximate the plurality of trailing coulters.
Still other embodiments of the invention are directed to a method of tilling soil including passing a plurality of cultivator sweeps through the soil, passing a plurality of trailing coulters through the soil after the plurality of cultivator sweeps, and passing a finishing attachment over and/or through said soil after the plurality of trailing coulters. Each of the plurality of cultivator sweeps is coupled to a vertically extending rear shank, and the plurality of rear shanks and/or the plurality of cultivator sweeps cause lateral movement of the soil. The plurality of trailing coulters, in turn, contact the laterally moving soil to impede further lateral movement of the soil.
These and other features will be discussed in more detail below in connection with the accompanying drawings.
The present invention is described in detail below with reference to the attached drawing figures, wherein:
Generally, aspects of the present invention include placing a plurality of coulters at the rear of the frame of a horizontal-type secondary tillage implement such as a cultivator, field finisher, or the like. More particularly, the trailing coulters are placed behind the final row of the cultivator sweeps. Traditionally, for horizontal-type cultivators, similar coulters would only be included in front of the sweeps, where they vertically cut into the soil prior to sweeps lifting and turning a top layer of the soil. However, these cultivator sweeps tend to compact the soil just below the top, tilled layer, resulting in horizontal layer of compacted soil several inches below the soil known as hardpan. It has been discovered that by including a plurality of trailing coulters located behind the final row of sweeps and just in front of any finishing attachment, the compacted layer of soil, or hardpan, can be reduced or even eliminated because the trailing coulters slice through the hardpan. Moreover, the trailing coulters serve to level out the soil that has been disrupted by the sweeps, thus enabling the tillage implement to be operated at high speeds without sacrificing tilling performance. Still more, because the secondary tillage implement of the present invention does not include the numerous dirt moving tooling required for known vertical-type, high-speed tillage implements, embodiments of the instant invention have relatively low horsepower (and thus fuel) requirements as compared to other high-speed implements, and thus are more efficient than known tillage implements.
This will be more readily understood first with reference to
Near the front of the frame 12 is a first row of coulters 16, which in this embodiment are vertical disc blades but in other embodiments may be any desired type of coulter. For example, in other embodiments the front row of coulters 16 may include other types of generally circular blades, such as, in addition to the flat disc-type blades shown, slightly concave blades or even blades having a substantially conical shape. Moreover, the generally circular blades may include a notched, wavy, or other type of non-smooth outer perimeter without departing from the scope of this invention. The plurality of coulters 16 may be spaced any desired distance from one another and, in some embodiments, are spaced between 5-10 inches apart, and more preferably, are spaced 8 inches from one another. The first row of coulters 16 extend into the soil and cut the ground, resulting in parallel cuts or grooves being formed in the soil.
Rearward of the first row of coulters 16 is a plurality of tilling implements 20, which, in the illustrated embodiment, include downward extending shanks with sweeps or shovels attached to the end (referred to herein generally as cultivator sweeps 20, for convenience). The plurality of cultivator sweeps 20 are arranged in staggered rows along the length of the frame 12. For example, the depicted embodiment includes five rows of staggered cultivator sweeps 20, but more or less rows of sweeps 20 can be implemented without departing from the scope of the invention. As best seen in
These cultivator sweeps 20 are used to cut the roots of weeds and other plant life below the surface of the soil while also lifting and turning the top surface of the soil thus burying weeds and leftover debris from previous crops, loosening the soil in preparation for the planting of new seeds, among other benefits. The sweeps 20 can be configured to penetrate the soil at any desired depth and, in some embodiments, may penetrate approximately 2-3 inches into the soil.
As best seen in
Mounted to the rear of the frame 12, behind a final row of sweeps 20, is a second row of coulters 18, again illustrated as vertical disc coulters, although other coulters could be implemented without departing from the scope of this invention. The plurality of coulters 18 may be spaced any desired distance from one another and, in some embodiments, are spaced between 5-10 inches apart, and more preferably, are spaced 7 inches or 8 inches from one another. In some embodiments, the plurality of coulters 18 may be spaced the same distance apart as the shanks of the sweeps 20. Thus, for example, when the shanks of the sweeps 20 are spaced 7 inches apart, the plurality of coulters 18 are also spaced 7 inches apart such that each coulter 18 generally aligns, in the direction of travel of the cultivator 10, with at least one shank of the plurality of sweeps 20 (
Similar to the first row of coulters 16, the second row of coulters 18 extend into the soil and thus cut the soil through which they are being pulled. In some embodiments, and as best seen in
The vertical slices created by the trailing coulters 18 allow for increased openings in the ground for roots, water, nutrients, etc., to pass as compared to the worked soil formed by known horizontal-type cultivators. More particularly, the trailing coulters 18 advantageously reduce or eliminate the hardpan created by known horizontal-type cultivators. The trailing coulters 18 also serve to level the worked soil by moving the soil coming off the sweeps 20 into rows of parallel, shallow mounds that are easily leveled by a finishing attachment, when so equipped. More particularly, and in contrast to known horizontal-type cultivators, providing the plurality of coulters 18 behind the sweeps 20 and aligned with the shanks thereof (again, best seen in
In some embodiments the second row of coulters 18 are mounted rearward from the final row of sweeps 20 a sufficient distance in order to allow for the back row of sweeps 20 to sufficiently till the soil without interference, yet close enough such that the coulters 18 can contact the laterally moving soil and therefore impede further lateral movement of the soil. That is, by placing the coulters 18 near the final row sweeps 20, the coulters 18 corral soil that may otherwise be displaced too far from the sweeps 20 when the cultivator 10 is operated at high speeds. This corralling effect of the coulters 18 results in a relatively level soil surface leaving the second row of coulters 18. In some embodiments, when measured from a rearward-most portion of the back row of sweeps 20 (i.e., the rearmost portion of the curved shank thereof), a leading edge of the second row of coulters 18 may be mounted about 2-24 inches away and, more preferably, about 10-12 inches away.
In some embodiments, the cultivator 10 may include one or more finishing attachments such as finishing reels 22 and/or other suitable finishing attachments mounted behind the cultivator sweeps 20 and in front of or behind the second row of coulters 18. For example, in the depicted embodiment the finishing attachments include a pair of finishing reels 22 (also known as rolling harrows, crumble baskets, or similar), but in other embodiments other finishing attachments such as a spring tooth drag, spike tooth drag, cultivator shanks, and others can be implemented in addition to or instead of the finishing reels 22 without departing from the scope of the invention. Moreover, although in the depicted embodiment two finishing reels 22 are utilized, in other embodiments the cultivator 10 may employ more or less finishing reels 22 without departing from the scope of the invention, as will become more apparent below in connection with the discussion of
By including the second row of coulters 18 at a rear of the cultivator 10, behind the final row of sweeps 20, the cultivator 10 can be pulled at a faster speed than known horizontal-type cultivators, while requiring only comparable amounts of horsepower per foot. That is, the staggered row of cultivator sweeps 20 lift, flip, and throw the soil laterally; i.e., in a direction perpendicular to the direction of travel of the cultivator 10 as well as perpendicular to the direction in which the coulters 16,18 penetrate into the soil. When traditional, horizontal cultivators are operated at high speed, this soil is tossed farther laterally than is desired, resulting in an uneven result and thus poor tilling performance. However, by including the second row of coulters 18 on the cultivator 10, the soil being laterally thrown by the sweeps 20 collides with the coulters 18, thus preventing further lateral movement, and thus correct placement, of the soil. This allows the cultivator 10 to be pulled at relatively high speeds—i.e., 8-12 mph, or even faster—while achieving similar tillage performance as is achieved by operating traditional, horizontal cultivators at relatively slow speeds—i.e., 4-5 mph.
Moreover, the second row of coulters 18 reduce or even eliminate the horizontal layer of compacted dirt or hardpan 28 formed by the operation of a known cultivator as they penetrate deeper into the soil that the sweeps 20 and thus slicing through the compacted soil.
Additionally, because the cultivator 10 does not include the numerous rows of tilted discs required by most high-speed, disc-type cultivators, which throw large amounts of soil and thus require lots of fuel and horsepower to pull through the soil, the cultivator 10 requires much less horsepower-per-foot than is needed to pull high-speed, disc-type cultivators, resulting in a more efficient tilling operation as much wider cultivators 10 can be pulled as compared to high-speed, disc-type cultivators, given a certain horsepower tractor. For example, although
Again, although the embodiment shown in
First,
In this embodiment, the flex tines 30 are disposed behind the final row of cultivator sweeps 20 but in front of the trailing coulters 18. In other embodiments, the flex tines 30 may be provided elsewhere (e.g., behind the trailing coulters 18) without departing from the scope of the invention. Finally, this embodiment includes two finishing reels 22 behind the trailing coulters 18, similar to the embodiment shown and described in connection with
For example,
In this embodiment, the angled chopper wheel 32 is disposed behind the trailing coulters 18. In other embodiments, the angled chopper wheel 32 may be provided elsewhere (e.g., in front of the trailing coulters 18) without departing from the scope of the invention. Finally, this embodiment includes two finishing reels 22 behind the angled chopper wheel 32, similar to the embodiment shown and described in connection with
For example,
In this embodiment, the spring tines 34 are disposed behind the trailing coulters 18. In other embodiments, the spring tines 34 may be provided elsewhere (e.g., in front of the trailing coulters 18) without departing from the scope of the invention. Finally, this embodiment includes two finishing reels 22 behind the spring tines 34, similar to the embodiment shown and described in connection with
For example,
In this embodiment, the row of finishing discs 36 is disposed in front of the trailing coulters 18. In other embodiments, the row of finishing discs 36 may be provided elsewhere (e.g., behind the trailing coulters 18) without departing from the scope of the invention. Finally, this embodiment includes two finishing reels 22 behind the row of finishing discs 36 and trailing coulters 18, similar to the embodiment shown and described in connection with
For example,
In this embodiment, the treader wheel 38 is disposed behind the trailing coulters 18. In other embodiments, the treader wheel 38 may be provided elsewhere (e.g., in front of the trailing coulters 18) without departing from the scope of the invention. Finally, this embodiment includes two finishing reels 22 behind the treader wheel 38 and trailing coulters 18, similar to the embodiment shown and described in connection with
For example,
Number | Date | Country | |
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62876313 | Jul 2019 | US |