Information
-
Patent Grant
-
6585320
-
Patent Number
6,585,320
-
Date Filed
Friday, June 15, 200123 years ago
-
Date Issued
Tuesday, July 1, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Anderson; Denton L.
- Sheldon & Mak
-
CPC
-
US Classifications
Field of Search
US
- 297 3004
- 297 44015
- 297 44016
- 297 4401
- 297 3023
- 297 3013
- 297 3033
-
International Classifications
-
Abstract
An improved tilt rate control mechanism for a tilt back chair has an adjustable torsion spring, a tilt rate adjustment actuator and an actuator movement mechanism. The torsion spring has an adjustment lever for adjusting the tension on the torsion spring. The tilt rate adjustment actuator is disposed in contact with the adjustment lever such that the movement of the adjustment actuator causes movement of the adjustment lever. The adjustment actuator is moveable between (i) a first actuator position wherein the actuator is proximal to the torsion spring and the adjustment lever is in a minimum tension position, and (ii) a second actuator position wherein the actuator is distal from the torsion spring and the adjustment lever is in a maximum tension position.
Description
FIELD OF THE INVENTION
This invention relates generally to chairs and, more specifically, to tilt back chairs and mechanisms for controlling the tilting of the back of a tilt back chair.
BACKGROUND OF THE INVENTION
Tilt back chairs, wherein the back of the chair—or the back and the seat of the chair—tilt rearwardly with respect to the base of the chair, have become very popular. Tilt back chairs are especially popular for use as office chairs and conference room chairs.
Traditionally, the resistance to the tilting of the back of a tilt back chair is controlled by one or more coil springs. Recently, tilt back chairs have been designed using an elastomeric spring instead of coil springs. The use of elastomeric springs is believed by many to provide a smoother and more easily controlled tilt to the back of a tilt back chair. One such tilt back chair using an elastomeric spring is disclosed in U.S. Pat. No. 5,772,282, the entirety of which is incorporated herein by this reference.
Unfortunately, the use of an elastomeric spring in the tilt back chair disclosed in U.S. Pat. No. 5,772,282 is not wholly satisfactory. One problem with such a chair has to do with manually increasing the pretension on the elastomeric spring. In the chair taught in U.S. Pat. No. 5,772,282, manually increasing the pretension on the elastomeric spring becomes increasingly difficult as the pretension on the spring increases.
Accordingly, there is a need for a tilt back chair using an elastomeric spring which avoids the aforementioned problems in the prior art.
SUMMARY
The invention satisfies this need. The invention is a tilt rate adjustment mechanism for use in a tilt back chair having a base, a seat and a back. The tilt rate adjustment mechanism is adapted to adjust the amount of force required to tilt the back of the chair, or the back and the seat of the chair, relative to the base of the chair.
In the invention, the tilt rate adjustment mechanism comprises an adjustable torsion spring, a tilt rate adjustment actuator and an actuator movement mechanism. The torsion spring is mounted on a torsion spring shaft. The torsion spring is operatively attached to the back of the tilt back chair such that the rearward tilting of the back is resisted by the tension of the torsion spring. The torsion spring has an adjustment lever for adjusting the tension on the torsion spring. The adjustment lever has a proximal end, a central portion and a distal end. The proximal end of the adjustment lever is rotatable about the torsion spring shaft between a minimum tension position, wherein the torsion spring resists the tilting of the chair back with minimum tension, and a maximum tension position, wherein the tension spring resists the tilting of the chair back with maximum tension.
The tilt rate adjustment actuator is disposed in contact with the adjustment lever such that the movement of the adjustment actuator causes movement of the adjustment lever. The adjustment actuator is moveable between (i) a first actuator position wherein the actuator is proximal to the torsion spring and the adjustment lever is in the minimum tension position, and (ii) a second actuator position wherein the actuator is distal from the torsion spring and the adjustment lever is in the maximum tension position.
Finally, the actuator movement mechanism is adapted to alternatively move the actuator back and forth between the first actuator position and the second actuator position.
In a typical, but not required, embodiment, the adjustable torsion spring is an elastomeric torsion spring.
In one embodiment of the invention, the adjustable torsion spring is operably attached to both the back and the seat of the tilt back chair such that the rearward tilting of both the back and the seat of the chair is resisted by the tension of the torsion spring.
DRAWINGS
These features, aspects and advantages of the present invention will become better understood with regard to the following description, appended claims and accompanying figures where:
FIG. 1
is an isometric view of a chair having features of the invention;
FIG. 2
is a second isometric view of the chair illustrated in
FIG. 1
;
FIG. 3
is a side view of the chair illustrated in
FIG. 1
;
FIG. 4
is a rear view of the chair illustrated in
FIG. 1
;
FIG. 5
is a bottom view of the chair illustrated in
FIG. 4
, taken along line
5
—
5
;
FIG. 6
is a front view of the upper portion of the chair illustrated in
FIG. 1
;
FIG. 7
is a top view of the chair illustrated in
FIG. 6
;
FIG. 8
is a cross-sectional side view of the upper portion of the chair illustrated in
FIG. 3
, taken along line
8
—
8
;
FIG. 9
is a detail view of the chair seat illustrated in
FIG. 8
;
FIG. 10
is a cross-sectional view of the forward portion of the seat illustrated in
FIG. 9
, taken along line
10
—
10
;
FIG. 11
is a detail view illustrated equipment useable in the invention to attach a seat and back to a chair base;
FIG. 12
is an isometric view of an elastomeric torsion spring useable in the invention;
FIG. 13
is a side view in partial cross-section of a seat attachment member useable in the invention;
FIG. 14
is a side view of the seat attachment member illustrated in
FIG. 13
;
FIG. 15
is a cross-sectional view of the seat attachment member illustrated in
FIG. 13
;
FIG. 16
is a side view of a connection member useable in the invention;
FIG. 17
is a cross-sectional view of the connection member illustrated in
FIG. 16
;
FIG. 18
is an isometric view of the proximal end of the connection member illustrated in
FIG. 16
;
FIG. 19
is a top view of a tilt assembly useable in the invention;
FIG. 20
is an exploded isometric view illustrating the assembly of the back of a chair to connection members in a chair having features of the invention;
FIG. 21
is an isometric view of the back of the chair illustrated in
FIG. 20
;
FIG. 22
is a cross-sectional detail view of an attachment ridge useable to attach the back of a chair to connection members such as illustrated in
FIG. 20
;
FIG. 23
is an isometric view of a pair of spaced apart elongate ridge moieties useable in the invention;
FIG. 24
a
is a forward side of a stiffener member useable in the invention;
FIG. 24
b
is the rearward side of the stiffener member illustrated in
FIG. 24
a;
FIG. 25
is a cross-sectional detail view of the assembly of a chair back to connection members of the tilt back chair illustrated in
FIG. 7
, taken along line
25
—
25
;
FIG. 26
is a detail view of the upper end of a connection member useable in the invention;
FIG. 27
is a cross-sectional view of the assembly illustrated in
FIG. 25
, taken along line
27
—
27
;
FIG. 28
is a cross-sectional view of the assembly illustrated in
FIG. 25
, taken along line
28
—
28
;
FIG. 29
is an isometric view of an adjustment nut useable in the invention; and
FIG. 30
is an isometric view of a hand knob shaft carriage useable in the invention.
DETAILED DESCRIPTION
The following discussion describes in detail one embodiment of the invention and several variations of that embodiment. This discussion should not be construed, however, as limiting the invention to those particular embodiments. Practitioners skilled in the art will recognize numerous other embodiments as well.
In one embodiment, the invention is a tilt rate adjustment mechanism
10
for adjusting the amount of tension required to rearwardly tilt the back
12
, or rearwardly tilt the back
12
and downwardly tilt the seat
14
, of a tilt back chair
16
with respect to the base
18
of the chair
16
. In another embodiment, the invention is a tilt back chair
16
having such a tilt rate adjustment mechanism
10
.
A typical tilt back chair
16
having features of the invention is illustrated in
FIGS. 1-7
. The chair
16
has a base
18
, a seat
14
and a back
12
. In the embodiment illustrated in the drawings, the chair
16
also has arm rests
20
.
The base
18
of the chair
16
provides a stable platform upon which is disposed the seat
14
and the back
12
. In the embodiment illustrated in the drawings, the base
18
comprises five radially spaced-apart legs
22
, each disposed upon a caster
24
. In a typical embodiment, the legs
22
can be made from a nylon.
In the embodiment illustrated in the drawings, the base
18
further comprises a vertically disposed base post
26
which supports a tilt assembly
28
. Disposed within the base post
26
is a gas spring
30
adapted in a traditional manner known to those skilled in the art to allow for the height of the tilt assembly
28
to be adjusted up and down. The vertical adjustment of the tilt assembly
28
is accomplished by the use of a height adjustment lever
32
which is operably attached to an adjustment button
34
on the upper end of the gas spring
30
.
The seat
14
can be made from a wide variety of seating materials. In the embodiment illustrated in the drawings, the seat
14
is molded from a plastic material. In one embodiment, the seat
14
is molded from a plastic material and has a silicone gel insert disposed near the center of the upper portion of the seat. Such a molded silicone-containing seat is commercially sold by Royal Medica S. r. l. of S. Pietro in Gu', Italy. Other types of seats, such as traditional padded seats, can also be used in the chair
16
.
The back
12
of the chair
16
illustrated in the drawings can be a one-piece molded back
12
, molded from a plastic or other suitable material. Other types of backs, such as traditional padded backs and wooden backs, can also be used in the chair
16
.
FIGS. 8-10
and
19
illustrate the tilt assembly
28
. The tilt assembly
28
comprises the tilt rate adjustment mechanism
10
disposed within a tilt assembly housing
36
. The tilt rate adjustment mechanism
10
comprises an adjustable torsion spring
38
, a tilt rate adjustment actuator
40
and an actuator movement mechanism
42
.
The torsion spring
38
(best seen in
FIG. 12
) is mounted on a torsion spring shaft
44
having opposed ends
46
. The torsion spring shaft
44
can be made from a steel or cast aluminum. In the embodiment illustrated in the drawings, the torsion spring
38
is an elastomeric torsion spring known to those skilled in the art as comprising an elastomeric cylinder
48
bonded to an axially disposed torsion spring shaft
44
.
The torsion spring
38
has an adjustment lever
50
for adjusting the tension on the torsion spring
38
. The adjustment lever
50
has a proximal end
52
and a distal end
53
. The adjustment lever
50
is rotatable about the torsion spring
38
between a minimum tension position and a maximum tension position. As will be described further below, when the adjustment lever
50
is disposed in the minimum tension position, the torsion spring resists the rearwardly tilting of the chair back
12
and the downwardly tilting of the chair seat
14
with minimum tension. Conversely, when the adjustment lever
50
is disposed in the maximum tension position, the torsion spring
38
resists the rearwardly tilting of the chair back
12
and the downwardly tilting of the chair seat
14
with markedly increased tension (hereinafter referred to as “maximum tension”).
The tilt rate adjustment actuator
40
is disposed in contact with the adjustment lever
50
such that the movement of the adjustment actuator
40
causes movement of the adjustment lever
50
. The adjustment actuator
40
is disposed between (i) a first actuator position wherein the actuator
40
contacts the lever
50
at a first location A along the lever
50
which is distal to the distal end
53
of the lever
50
and the adjustment lever
50
is in the minimum tension position and (ii) a second actuator position wherein the actuator
40
contacts the lever
50
at a second location B along the lever
50
which is proximal to the distal end
53
of the lever
50
and the adjustment lever
50
is in the maximum tension position.
In the embodiment illustrated in the drawings, the tilt rate adjustment actuator
40
comprises an internally threaded tension adjustment nut
54
(best understood from in FIG.
29
).
The actuator movement mechanism
42
is adapted to alternatively move the tilt rate adjustment actuator
40
back and forth between the first actuator position and the second actuator position. In the embodiment illustrated in the drawings, the actuator movement mechanism
42
comprises a rotatable threaded shaft
56
having external threads which match the internal threads of the adjustment nut
54
. The adjustment nut
54
is mounted on the threaded shaft
56
such that the rotation of the threaded shaft
56
causes the lateral movement of the adjustment nut
54
along the threaded shaft
56
.
The chair
16
has a forward portion
58
, a rearward portion
60
, a pair of opposed side portions
62
and a longitudinal axis
64
disposed horizontally between the center of the forward portion
58
and the center of the rearward portion
60
. The chair
16
further has a transverse axis
66
disposed horizontally between the centers of the opposed side portions
62
. In the embodiment illustrated in the drawings, the torsion spring shaft
44
is disposed substantially parallel to the transverse axis
66
of the chair
16
and the rotatable threaded shaft
56
is disposed substantially parallel with the longitudinal axis
64
of the chair
16
. Thus, the movement of the adjustment nut
54
in a direction from the forward portion
58
of the chair
16
to the rearward portion
60
of the chair
16
causes the adjustment lever
50
of the torsion spring
38
to rotate upwardly.
By the aforedescribed unique design, the tilt rate adjustment mechanism
10
markedly minimizes the problem in the prior art regarding the fact that increasing the tension on the torsion spring
38
becomes increasingly difficult as the tension on the torsion spring
38
is increased. By the unique design of the invention, the increasing of the tension on the torsion spring
38
is made markedly easier than in prior art designs because the increasing of the tension on the torsion spring
38
is accomplished by contacting the tilt rate adjustment actuator
40
against the adjustment lever
50
at an ever increasing distance from the torsion spring
38
. This provides ever increasing mechanical advantage towards the rotation of the adjustment lever
50
towards the maximum tension position.
In the embodiment illustrated in the drawings, the tension on the torsion spring
38
can be manually adjusted by rotating a hand knob
68
disposed beneath the seat
14
. The hand knob
68
is attached to a hand knob shaft
70
which is retained within a removable hand knob shaft carriage
72
(best understood from FIG.
30
). The hand knob shaft
70
is operatively attached to the rotatable threaded shaft
56
such that, when the hand knob
68
is rotated, the rotatable shaft
56
is also rotated. Thus, the rotation of the hand knob
68
causes the movement of the adjustment nut
54
along the rotatable shaft
56
so as to rotate the adjustment lever
50
about the torsion spring shaft
44
. The hand knob shaft
70
has at least one gear
74
which cooperates with a large gear
75
disposed on the rotatable shaft
56
to provide increased mechanical advantage in the rotation of the hand knob
68
.
As illustrated in FIGS.
11
and
13
-
18
, both the chair seat
14
and the chair back
12
are attached to the torsion spring
38
such that the rearward tilting of both the back
12
and the seat
14
of the chair
16
is resisted by the tension of the torsion spring
38
. In other embodiments, the adjustable torsion spring
38
can be attached only to the back
12
, such that the rearward tilting of the back
12
, but not the seat
14
, is resisted by the tension of the torsion spring
38
.
As illustrated in
FIGS. 11-18
, the torsion spring
38
is attached to the back
12
of the chair
16
by a pair of opposed connection members
76
. The torsion spring
38
is connected to the seat
14
of the chair
16
via a pair of opposed seat attachment members
78
. Both the pair of connection members
76
and the pair of seat attachment members
78
are affixed to the opposed ends
46
of the torsion spring shaft
44
, such that the rotation of the connection members
76
and the rotation of the chair attachment members
78
are resisted by the torsion spring
38
.
A suitable connection member
76
is illustrated in
FIGS. 16-18
. Each connection member
76
comprises a proximal portion
80
which is connected to one of the opposed ends
46
of the torsion spring shaft
44
, a central portion
82
and a distal portion
84
which is connected to the back
12
of the chair
16
. The connection members
76
can be made from a tubular metallic material. In one embodiment, the connection members
76
can be made from a fiberglass-filled nylon, such as from nylon
6
wherein the percentage of fiberglass within the nylon is between about 10% and about 35%. In embodiments wherein the connection members
76
are fiberglass-filled nylon, however, the proximal portions
80
of the connection members
76
are preferably made from a metal, such as from an aluminum.
In the embodiment illustrated in the drawings, each central portion
82
of each connection member
76
has a pair of opposed side surfaces
86
and an elongate cut-out
88
running between the pair of opposed side surfaces
86
. In a typical embodiment, such as that which is illustrated in the drawings, each elongate cut-out
88
is between about 1″ and about 4″ long and between about ⅜″ and about ½″ wide. Such elongate cut-out
88
provides the central portion
82
of each connection member
76
with a certain degree of increased flexion about an axis of flexion
90
disposed within the elongate cut-out
88
. This allows the back
12
to comfortably tilt rearwardly at an increased rate and to an increased distance relative to the rearward tilting of backs
12
supported by connection members
76
without cut-outs
88
and relative to the downward tilting of the seat
14
.
Preferably, the end portions
92
of each cut-out
88
are rounded. Such rounded end portions
92
minimize the tendency of the connection members
76
to crack at the end portions
92
of the elongate cut-outs
88
.
The aforementioned unique design of the connection members
76
with elongate cut-outs
88
is applicable not only to tilt back chairs, but to virtually all other kinds of seating devices, including non-tilt back chairs, benches, settees, etc.
In the embodiment illustrated in the drawings (most notably in FIGS.
20
-
28
), the rearward side
94
of the back
12
is attached to the tilt assembly
28
via the pair of opposed connection members
76
. In this embodiment, the distal portion
84
of the each connection member
76
has an elongate groove
95
. The rearward side
94
of the back
12
has one or more matching elongate ridges
96
which are disposed within each of the elongate grooves
95
. The cooperation of the elongate ridges
96
and the elongate grooves
95
firmly retains the back
12
to the one or more connection members
76
. This unique method of connecting the back
12
to the pair of connection members
76
eliminates the need for a rivet, screw or other attachment pin from having to be disposed laterally into or completely through the back
12
. Elimination of the use of an attachment pin disposed within or through the back
12
increases the aesthetic value of the back
12
, decreases the tendency of the back
12
to crack at the requisite attachment pin insertion hole and minimizes the tendency of the head of the attachment pin to cause discomfort to the user or to catch on the user's clothing.
In the embodiment illustrated in the drawings, each elongate ridge
96
comprises a pair of spaced apart elongate ridge moieties
98
formed integral to the rearward side
94
of the back
12
. Each elongate ridge
96
further comprises a stiffener member
100
attached to the elongate ridge moieties
98
to provides the elongate ridge moieties
98
with increased rigidity. Each such stiffener member
100
is typically non-integral to the back
12
.
Also in the embodiment illustrated in the drawings, the elongate ridges
96
are further retained within the elongate grooves
95
by one or more attachment pins
102
. Preferably, each such attachment pin
102
is a machine screw such as illustrated in the drawings. In other embodiments, a rivet or other type of attachment pin
102
can be used.
This unique method of attaching the back
12
of the chair
16
to the attachment elements
76
without the need of attachment pins disposed laterally into or completely through the back
12
of the chair
16
is not restricted to tilt back chairs. Such attachment method can also be applied in most other forms of seating devices, such as non-tilt back chairs, benches, settees, etc.
Finally, as illustrated in the drawings, the arm rests
20
of the chair
16
can be attached to the back
12
of the chair
16
and the pair of opposed connection members
76
using the attachment pins
102
which retain the elongate ridges
96
to the connection members
76
.
Having thus described the invention, it should be apparent that numerous structural modifications and adaptations may be resorted to without departing from the scope and fair meaning of the instant invention as set forth hereinabove and as described hereinbelow by the claims.
Claims
- 1. A tilt rate adjustment mechanism useful in a tilt back chair having a base, a seat and a back, the back being rearwardly tiltable with respect to the base, and the tilt rate adjustment mechanism being useful in the adjustment of the amount of tension required to tilt the back of the tilt back chair relative to the base, the tilt rate adjustment mechanism comprising:(a) an adjustable torsion spring mounted on a torsion spring shaft, the torsion spring being operatively attached to the back of the tilt back chair such that the rearward tilting of the back is resisted by the tension of the torsion spring, the torsion spring having an adjustment lever for adjusting the tension on the torsion spring, the adjustment lever having a proximal end and a distal end, the adjustment lever being rotatable about the torsion spring shaft between a minimum tension position wherein the torsion spring resists the tilting of the chair back with minimum tension and a maximum tension position wherein the torsion spring resists the tilting of the chair back with maximum tension; (b) a tilt rate adjustment actuator disposed in contact with the adjustment lever such that the movement of the adjustment actuator causes movement of the adjustment lever, the adjustment actuator being movable between (i) a first actuator position wherein the actuator contacts the lever at a first location along the lever which is distal to the distal end of the lever and the adjustment lever is in the minimum tension position and (ii) a second actuator position wherein the actuator contacts the lever at a second location along the lever which is proximal to the distal end of the lever and the adjustment lever is in the maximum tension position; and (c) an actuator movement mechanism for alternatively moving the actuator back and forth between the first actuator position and the second actuator position.
- 2. The tilt rate adjustment mechanism of claim 1 wherein the adjustable torsion spring is an elastomeric torsion spring.
- 3. The tilt rate adjustment mechanism of claim 1 wherein the chair seat is downwardly tiltable with respect to the base and wherein the adjustable torsion spring is operatively attached to the back and the seat of the tilt back chair such that the downwardly tilting of the chair seat, as well as the rearward tilting of the chair back, is resisted by the tension of the torsion spring.
- 4. The tilt rate adjustment mechanism of claim 1 wherein the tilt rate adjustment actuator comprises an internally threaded tension adjustment nut and wherein the actuator movement mechanism comprises a rotatable threaded shaft having external threads which match the internal threads of the adjustment nut, the adjustment nut being mounted on the threaded shaft such that the rotation of the threaded shaft causes the lateral movement of the adjustment nut along the threaded shaft.
- 5. The tilt rate adjustment mechanism of claim 4 wherein the seat of the tilt back chair has a forward portion, a rearward portion, a pair of opposed side portions, a longitudinal axis disposed horizontally between the center of the forward portion and the center of the rearward portion and a transverse axis disposed horizontally between the centers of the opposed side portions, the torsion spring shaft being disposed substantially parallel with the transverse axis and the rotatable threaded shaft being disposed substantially parallel with the longitudinal axis.
- 6. The tilt rate adjustment mechanism of claim 5 wherein the movement of the adjustment nut in a direction from the forward portion of the seat to the rearward portion of the seat causes the adjustment lever of the adjustable torsion spring to rotate upwardly.
- 7. The tilt rate adjustment mechanism of claim 4 wherein the threaded shaft is rotated by a hand knob disposed beneath the seat.
- 8. The tilt rate adjustment mechanism of claim 7 wherein the hand knob is disposed upon a rotatable hand knob shaft which is operatively connected to the rotatable threaded shaft by at least one gear.
- 9. A tilt rate adjustment mechanism useful in a tilt back chair having a base, a seat and a back, the back being rearwardly tiltable with respect to the base, and the seat being downwardly tiltable with respect to the base, the tilt rate adjustment mechanism being useful in the adjustment of the amount of tension required to tilt the back of the tilt back and seat chair relative to the base, the tilt rate adjustment mechanism comprising:(a) an adjustable elastomeric torsion spring mounted on a torsion spring shaft, the torsion spring being operatively attached to the back and seat of the tilt back chair such that the rearward tilting of the back and the downward tilting of the seat are resisted by the tension on the torsion spring, the torsion spring having an adjustment lever for adjusting the tension on the torsion spring, the adjustment lever having a proximal end and a distal end, the proximal end of the adjustment lever being rotatable about the torsion spring shaft between a minimum tension position wherein the torsion spring resists the tilting of the chair back and the chair seat with minimum tension and a maximum tension position wherein the torsion spring resists the tilting of the chair back and the chair seat with maximum tension; (b) a tilt rate adjustment actuator disposed in contact with the adjustment lever such that the movement of the adjustment actuator causes movement of the adjustment lever, the adjustment actuator being movable between (i) a first actuator position wherein the actuator contacts the lever at a first location along the lever which is distal to the distal end of the lever and the adjustment lever is in the minimum tension position and (ii) a second actuator position wherein the actuator contacts the lever at a second location along the lever which is proximal to the distal end of the lever and the adjustment lever is in the maximum tension position; and (c) an actuator movement mechanism for alternatively moving the actuator back and forth between the first actuator position and the second actuator position.
- 10. The tilt rate adjustment mechanism of claim 9 wherein the tilt rate adjustment actuator comprises an internally threaded tension adjustment nut and wherein the actuator movement mechanism comprises a rotatable threaded shaft having external threads which match the internal threads of the adjustment nut, the adjustment nut being mounted on the threaded shaft such that the rotation of the threaded shaft causes the lateral movement of the adjustment nut along the threaded shaft.
- 11. The tilt rate adjustment mechanism of claim 10 wherein the seat of the tilt back chair has a forward portion, a rearward portion, a pair of opposed side portions, a longitudinal axis disposed horizontally between the center of the forward portion and the center of the rearward portion and a transverse axis disposed horizontally between the centers of the opposed side portions, the torsion spring shaft being disposed substantially parallel with the transverse axis and the rotatable threaded shaft being disposed substantially parallel with the longitudinal axis.
- 12. The tilt rate adjustment mechanism of claim 11 wherein the movement of the adjustment nut in a direction from the forward portion of the seat to the rearward portion of the seat causes the adjustment lever of the adjustable torsion spring to rotate upwardly.
- 13. The tilt rate adjustment mechanism of claim 10 wherein the threaded shaft is rotated by a hand knob disposed beneath the seat.
- 14. The tilt rate adjustment mechanism of claim 13 wherein the hand knob is disposed upon a rotatable hand knob shaft which is operatively connected to the rotatable threaded shaft by at least one gear.
- 15. A tilt back chair comprising:(a) a seat for supporting a seated user; (b) a base for supporting the seat above the floor; (c) a chair back for supporting the back of a user seated upon the seat, the chair back being rearwardly tiltable with respect to the base; and (d) a tilt rate adjustment mechanism for adjusting the amount of tension required to tilt the chair back relative to the base, the tilt rate adjustment mechanism comprising: (i) an adjustable torsion spring mounted on a torsion spring shaft, the torsion spring being operatively attached to the chair such that the rearward tilting of the chair back is resisted by the tension of the torsion spring, the torsion spring having an adjustment lever for adjusting the tension on the torsion spring, the adjustment lever having a proximal end and a distal end, the proximal end of the adjustment lever being rotatable about the torsion spring shaft between a minimum tension position wherein the torsion spring resists the tilting of the chair back with minimum tension and a maximum tension position wherein the torsion spring resists the tilting of the chair back with maximum tension; (ii) a tilt rate adjustment actuator disposed in contact with the adjustment lever such that the movement of the adjustment actuator causes movement of the adjustment lever, the adjustment actuator being movable between (A) a first actuator position wherein the actuator contacts the lever at a first location along the lever which is distal to the distal end of the lever and the adjustment lever is in the minimum tension position and (B) a second actuator position wherein the actuator contacts the lever at a second location along the lever which is proximal to the distal end of the lever and the adjustment lever is in the maximum tension position; and (iii) an actuator movement mechanism for alternatively moving the actuator back and forth between the first actuator position and the second actuator position.
- 16. The tilt back chair of claim 15 wherein the adjustable torsion spring is an elastomeric torsion spring.
- 17. The tilt rate adjustment mechanism of claim 15 wherein the chair seat is downwardly tiltable with respect to the base and wherein the adjustable torsion spring is operatively attached to the back and the seat of the tilt back chair such that the downwardly tilting of the chair seat, as well as the rearward tilting of the chair back, is resisted by the tension of the torsion spring.
- 18. The tilt back chair of claim 15 wherein the tilt rate adjustment actuator comprises an internally threaded tension adjustment nut and wherein the actuator movement mechanism comprises a rotatable threaded shaft having external threads which match the internal threads of the adjustment nut, the adjustment nut being mounted on the threaded shaft such that the rotation of the threaded shaft causes the lateral movement of the adjustment nut along the threaded shaft.
- 19. The tilt back chair of claim 18 wherein the seat of the tilt back chair has a forward portion, a rearward portion, a pair of opposed side portions, a longitudinal axis disposed horizontally between the center of the forward portion and the center of the rearward portion and a transverse axis disposed horizontally between the centers of the opposed side portions, the torsion spring shaft being disposed substantially parallel with the transverse axis and the rotatable threaded shaft being disposed substantially parallel with the longitudinal axis.
- 20. The tilt rate back chair of claim 19 wherein the movement of the adjustment nut in a direction from the forward portion of the seat to the rearward portion of the seat causes the adjustment lever of the adjustable torsion spring to rotate upwardly.
- 21. The tilt back chair of claim 18 wherein the threaded shaft is rotated by a hand knob disposed beneath the seat.
- 22. The tilt back chair of claim 21 wherein the hand knob is disposed upon a rotatable hand knob shaft which is operatively connected to the rotatable threaded shaft by at least one gear.
- 23. The tilt back chair of claim 15 wherein the back comprises a forward side and a rearward side and the rearward side is attached to the seat via one or more connection members, the one or more connection members having an upper end and a lower end, each of the upper ends of the connection members having an elongate groove, the rearward side of the back having one or more matching elongate ridges disposed within each of the elongate grooves such that the cooperation of the elongate ridges and the elongate grooves firmly retains the back to the one or more connection members,whereby the back is attached to the connection members without the use of an attachment pin disposed laterally into or completely through the back.
- 24. The seating device of claim 23 further comprising one or more attachment pins for firmly retaining each of the elongate ridges to the upper ends of the one or more connection members.
- 25. The seating device of claim 23 wherein each elongate ridge comprises:(a) a pair of spaced apart elongate ridge moieties integral to the rearward side of the back; and (b) a stiffener member attached to the elongate ridge moieties to provide the elongate ridge moieties with increased rigidity, the stiffener member being non-integral to the back.
- 26. The tilt back chair of claim 15 wherein the back is attached to the seat via one or more elongate connection members, each of the one or more elongate connection members having a pair of opposed side surfaces and an elongate cut-out running between the pair of opposed side surfaces, such that the back is capable of additional rearwardly tilting with respect to the base about an axis of flexion disposed within the elongate cut-out.
- 27. The seating device of claim 26 wherein the elongate cut-out has rounded end portions.
- 28. A tilt back chair comprising:(a) a seat for supporting a seated user, the seat being downwardly tiltable with respect to the base; (b) a base for supporting the seat above the floor; (c) a chair back for supporting the back of a user seated upon the seat, the chair back being rearwardly tiltable with respect to the base; and (d) a tilt rate adjustment mechanism for adjusting the amount of tension required to tilt the chair back and seat relative to the base, the tilt rate adjustment mechanism comprising: (i) an adjustable elastomeric torsion spring mounted on a torsion spring shaft, the torsion spring being operatively attached to the chair such that the rearward tilting of the chair back and the downward tilting of the seat is resisted by the tension of the torsion spring, the torsion spring having an adjustment lever for adjusting the tension on the torsion spring, the adjustment lever having a proximal end and a distal end, the proximal end of the adjustment lever being rotatable about the torsion spring shaft between a minimum tension position wherein the torsion spring resists the tilting of the chair back and chair seat with minimum tension and a maximum tension position wherein the torsion spring resists the tilting of the chair back and the chair seat with maximum tension; (ii) a tilt rate adjustment actuator disposed in contact with the adjustment lever such that the movement of the adjustment actuator causes movement of the adjustment lever, the adjustment actuator being movable between (A) a first actuator position wherein the actuator contacts the lever at a first location along the lever which is distal to the distal end of the lever and the adjustment lever is in the minimum tension position and (B) a second actuator position wherein the actuator contacts the lever at a second location along the lever which is proximal to the distal end of the lever and the adjustment lever is in the maximum tension position; and (iii) an actuator movement mechanism for alternatively moving the actuator back and forth between the first actuator position and the second actuator position.
- 29. The tilt back chair of claim 28 wherein the tilt rate adjustment actuator comprises an internally threaded tension adjustment nut and wherein the actuator movement mechanism comprises a rotatable threaded shaft having external threads which match the internal threads of the adjustment nut, the adjustment nut being mounted on the threaded shaft such that the rotation of the threaded shaft causes the lateral movement of the adjustment nut along the threaded shaft.
- 30. The tilt back chair of claim 29 wherein the seat of the tilt back chair has a forward portion, a rearward portion, a pair of opposed side portions, a longitudinal axis disposed horizontally between the center of the forward portion and the center of the rearward portion and a transverse axis disposed horizontally between the centers of the opposed side portions, the torsion spring shaft being disposed substantially parallel with the transverse axis and the rotatable threaded shaft being disposed substantially parallel with the longitudinal axis.
- 31. The tilt rate back chair of claim 30 wherein the movement of the adjustment nut in a direction from the forward portion of the seat to the rearward portion of the seat causes the adjustment lever of the adjustable torsion spring to rotate upwardly.
- 32. The tilt back chair of claim 29 wherein the threaded shaft is rotated by a hand knob disposed beneath the seat.
- 33. The tilt back chair of claim 32 wherein the hand knob is disposed upon a rotatable hand knob shaft which is operatively connected to the rotatable threaded shaft by at least one gear.
- 34. The tilt back chair of claim 28 wherein the back comprises a forward side and a rearward side and the rearward side is attached to the seat via one or more connection members, each of the connection members having an upper end and a lower end, each of the upper ends of the connection members having an elongate groove, the rearward side of the back having one or more matching elongate ridges disposed within each of the elongate grooves such that the cooperation of the elongate ridges and the elongate grooves firmly retains the back to the one or more connection members,whereby the back is attached to the connection members without the use of an attachment pin disposed laterally into or completely through the back.
- 35. The tilt back chair of claim 34 further comprising one or more attachment pins for firmly retaining each of the elongate ridges to the upper ends of the one or more connection members.
- 36. The tilt back chair of claim 35 wherein each elongate ridge comprises:(a) a pair of spaced apart elongate ridge moieties integral to the rearward side of the back; and (b) a stiffener member attached to the elongate ridge moieties to provide the elongate ridge moieties with increased rigidity, the stiffener member being non-integral to the back.
- 37. The tilt back chair of claim 28 wherein the back is attached to the seat via one or more elongate connection members, each of the one or more elongate connection members having a pair of opposed side surfaces and an elongate cut-out running between the pair of opposed side surfaces, such that the back is capable of additional rearwardly tilting with respect to the base about an axis of flexion disposed within the elongate cut-out.
- 38. The tilt back chair of claim 37 wherein the elongate cut-out has rounded end portions.
- 39. A seating device having a lower portion and a back, the lower portion comprising a seat and a base, the back comprising a forward side and a rearward side, the rearward side of the back being attached to the lower portion of the chair via one or more connection members each having an upper end and a lower end, wherein each of the upper ends of the connection members has an elongate groove and wherein the rearward side of the back has one or more matching elongate ridges disposed within each of the elongate grooves such that the cooperation of the elongate ridges and the elongate grooves firmly retains the back to the one or more connection members,whereby the back is attached to the connection members without the use of an attachment pin disposed laterally into or completely through the back.
- 40. A seating device having a lower portion and a back, the lower portion comprising a seat and a base, the back being attached to the lower portion via one or more elongate connection members, wherein each of the one or more elongate connection members has a pair of opposed side surfaces and an elongate cut-out running between the pair of opposed side surfaces, such that the back is capable of rearwardly tilting with respect to the base about an axis of flexion disposed within the elongate cut-out.
- 41. The seating device of claim 40 wherein the elongate cut-out has rounded end portions.
- 42. A tilt rate adjustment mechanism useful in a tilt back chair having a base, a seat and a back, the back being rearwardly tiltable with respect to the base, and the seat being downwardly tiltable with respect to the base, the tilt rate adjustment mechanism being useful in the adjustment of the amount of tension required to tilt the seat of the tilt back chair relative to the base, the tilt rate adjustment mechanism comprising:(a) an adjustable torsion spring mounted on a torsion spring shaft, the torsion spring being operatively attached to the seat of the tilt back chair such that the downward tilting of the seat is resisted by the tension of the torsion spring, the torsion spring having an adjustment lever for adjusting the tension on the torsion spring, the adjustment lever having a proximal end and a distal end, the adjustment lever being rotatable about the torsion spring shaft between a minimum tension position wherein the torsion spring resists the tilting of the chair seat with minimum tension and a maximum tension position wherein the torsion spring resists the tilting of the chair seat with maximum tension; (b) a tilt rate adjustment actuator disposed in contact with the adjustment lever such that the movement of the adjustment actuator causes movement of the adjustment lever, the adjustment actuator being movable between (i) a first actuator position wherein the actuator contacts the lever at a first location along the lever which is distal to the distal end of the lever and the adjustment lever is in the minimum tension position and (ii) a second actuator position wherein the actuator contacts the lever at a second location along the lever which is proximal to the distal end of the lever and the adjustment lever is in the maximum tension position; and (c) an actuator movement mechanism for alternatively moving the actuator back and forth between the first actuator position and the second actuator position.
- 43. The tilt rate adjustment mechanism of claim 42 wherein the adjustable torsion spring is an elastomeric torsion spring.
- 44. The tilt rate adjustment mechanism of claim 42 wherein the tilt rate adjustment actuator comprises an internally threaded tension adjustment nut and wherein the actuator movement mechanism comprises a rotatable threaded shaft having external threads which match the internal threads of the adjustment nut, the adjustment nut being mounted on the threaded shaft such that the rotation of the threaded shaft causes the lateral movement of the adjustment nut along the threaded shaft.
- 45. The tilt rate adjustment mechanism of claim 44 wherein the seat of the tilt back chair has a forward portion, a rearward portion, a pair of opposed side portions, a longitudinal axis disposed horizontally between the center of the forward portion and the center of the rearward portion and a transverse axis disposed horizontally between the centers of the opposed side portions, the torsion spring shaft being disposed substantially parallel with the transverse axis and the rotatable threaded shaft being disposed substantially parallel with the longitudinal axis.
- 46. The tilt rate adjustment mechanism of claim 45 wherein the movement of the adjustment nut in a direction from the forward portion of the seat to the rearward portion of the seat causes the adjustment lever of the adjustable torsion spring to rotate upwardly.
- 47. The tilt rate adjustment mechanism of claim 44 wherein the threaded shaft is rotated by a hand knob disposed beneath the seat.
- 48. The tilt rate adjustment mechanism of claim 47 wherein the hand knob is disposed upon a rotatable hand knob shaft which is operatively connected to the rotatable threaded shaft by at least one gear.
- 49. The seating device of claim 39 further comprising one or more attachment pins for firmly retaining each of the elongate ridges to the upper ends of the one or more connection members.
- 50. The seating device of claim 39 wherein each elongate ridge comprises:(a) a pair of spaced apart elongate ridge moieties integral to the rearward side of the back; and (b) a stiffener member attached to the elongate ridge moieties to provide the elongate ridge moieties with increased rigidity, the stiffener member being non-integral to the back.
US Referenced Citations (98)