Tilt device for marine propulsion unit

Abstract
A tilt device for a marine propulsion unit is disclosed where a shock blow valve comprises a disk valve fixed to a valve seat surface of the piston, the valve seat surface being provided with a seal member surrounding a communication hole which opens at the valve seat surface, and the disk valve is tightly connected to the seal member.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a tilt device for a marine propulsion unit.




2. Description of the Related Art




There exists a conventional tilt device for a marine propulsion unit in which a cylinder device is interposed between a stern bracket fixed to a boat body and a swivel bracket which supports a propulsion unit. An interior of the cylinder device is divided into a first tilt chamber closer to a side in which a piston rod is accommodated and a second tilt chamber closer to a side in which the piston rod is not accommodated by means of a piston. The tilt device includes a shock blow valve which makes it possible to expand the piston rod by sending oil in the first tilt chamber to the second tilt chamber through a communication hole formed in the piston which is opened and closed with a constant set pressure. In this prior art, when the marine propulsion unit collides against a floating log or the like, the shock blow valve is opened to turn up the propulsion unit, thereby absorbing the impact force.




In the prior art, the shock blow valve comprises a ball for sitting on a valve seat provided around the communication hole of the piston thereby closing the communication hole, and a spring for biasing the ball against the valve seat. The prior art has the following problems 1) to 3).




1) In the case of the shock blow valve using the ball, it takes time to completely close the communication hole after the hole is once opened, and the response is slow. This is because it takes time to obtain a sitting attitude of the ball, having critical clearance tolerances, with the result that the ball completely conforms to the valve seat with difficulty.




2) The setting of the valve opening pressure is difficult due to variation of the spring constant.




3) The ball and the spring occupy constant space in a thickness direction of the piston, and this fact increases the thickness of the piston. As a result, even if the cylinder's length is the same, a piston stroke in the cylinder is shortened.




SUMMARY OF THE INVENTION




It is an object of the present invention to quicken the response of a shock hollow valve of a tilt device for a marine propulsion unit, to facilitate fine adjustment of valve opening pressure, to reduce thickness of a piston, and to increase a piston stroke in a cylinder having the same length as much as possible.




According to the present invention, there is disclosed a tilt device for a marine propulsion unit in which a cylinder device is interposed between a stern bracket fixed to a boat body and a swivel bracket which supports a propulsion unit. The cylinder device is divided into a first tilt chamber closer to a side in which a piston rod is accommodated and a second tilt chamber closer to a side in which the piston rod is not accommodated by means of a piston fixed to the piston rod. The tilt device includes a shock blow valve which makes it possible to expand the piston rod by sending oil in the first tilt chamber to the second tilt chamber through a communication hole formed in the piston which is opened and closed with a constant set pressure. The shock blow valve comprises a disk valve fixed to a valve seat surface of the piston, the valve seat surface being provided with a seal member surrounding a communication hole which opens at the valve seat surface. The disk valve is tightly connected to the seal member.











BRIEF DESCRIPTION OF THE DRAWINGS




The present invention will be more fully understood from the detailed description given below and from the accompanying drawings which should not be taken to be a limitation on the invention, but are for explanation and understanding only.




The drawings





FIG. 1

is a schematic view showing a marine propulsion unit;





FIG. 2

is a side view showing a layout of a stern bracket, a swivel bracket and a power unit;





FIG. 3

is a front view showing the layout of the stern bracket, the swivel bracket and the power unit;





FIG. 4

is a front view, partly in section, of the power unit;





FIG. 5

is a side view of

FIG. 4

;





FIG. 6

is a circuit diagram showing a hydraulic pressure circuit;





FIG. 7

is a sectional view showing a shock blow valve of a first embodiment;





FIGS. 8 and 9

show a seal member provided on a piston, wherein

FIG. 8

is a sectional view of the entire seal member, and

FIG. 9

is a sectional view of an essential portion of the seal member;





FIGS. 10

to


12


show the seal member provided on the piston, wherein

FIG. 10

is a plan view of the entire seal member,

FIG. 11

is a plan view of an essential portion of the seal member, and

FIG. 12

is a sectional view taken along the line C—C;





FIGS. 13 and 14

show a seal member provided on a piston in a shock blow valve of a second embodiment, wherein

FIG. 13

is a sectional view of the entire seal member, and

FIG. 14

is a sectional view of an essential portion of the seal member; and





FIGS. 15

to


17


show the seal member provided on the piston, wherein

FIG. 15

is a plan view of the entire seal member,

FIG. 16

is a plan view of an essential portion of the seal member, and

FIG. 17

is a sectional view taken along the line C—C.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




As shown in

FIG. 1

to

FIG. 3

, a marine propulsion unit


10


(it may be an outboard motor or an inboard motor) is provided with a stern bracket


12


secured to a stern plate


11


A of a boat body


11


. And a swivel bracket


14


is pivotally connected to the stern bracket


12


through a tilt shaft


13


such that the swivel bracket


14


can tilt around a substantially horizontal axis. A propelling unit


15


is pivotally connected to a swivel bracket


14


through a steering shaft which is not shown and is substantially vertically disposed such that the propelling unit


15


can be turned around the steering shaft. An engine unit


16


is mounted in an upper portion of the propelling unit


15


, and the propelling unit


15


is provided at its lower portion with a propeller


17


.




The propelling unit


15


of the marine propulsion unit


10


is pivotally supported on the stern bracket


12


secured to the boat body


11


through the tilt shaft


13


and the swivel bracket


14


. A cylindrical device


21


of a power unit


20


A constituting the tilt device


20


is interposed between the stern bracket


12


and the swivel bracket


14


. And a hydraulic fluid is selectively supplied or discharged from or into a hydraulic fluid supply/discharge device


22


of the power unit


20


A into or from the cylinder device


21


, thereby expanding or contracting the cylinder device


21


so that propelling unit


15


can be tilted.




(Cylinder device


21


) (

FIG. 4

)




The cylinder device


21


of the power unit


20


A constituting the tilt device


20


is integrally coupled to a valve block


65


, which will be described later, in a hydraulic fluid supply/discharge device


22


. The cylinder device


21


includes an outer cylinder


31


and an inner cylinder


32


which may be steel pipes formed by drawing molding. These cylinders


31


and


32


are integrally coupled to the valve block


65


. The valve block


65


, which may be a cast aluminum alloy for example, includes a mounting pin insertion hole


65


A for the stern bracket


12


.




The cylinder device


21


includes a piston rod


33


which is connected to the swivel bracket


14


. The piston rod


33


is inserted through a rod guide


34


provided at an open end of the outer cylinder


31


and into a tilt chamber


35


of the inner cylinder


32


such that the piston rod


33


can be extended and contracted. The rod guide


34


includes a seal member


36


which slidably engages the piston rod


33


. The piston rod


33


includes a mounting pin insertion hole


33


A for the swivel bracket


14


.




Cylinder device


21


includes a piston


39


secured to an end of the piston rod


33


in the tilt chamber


35


of the inner cylindrical


32


by a nut


38


. The piston


39


includes a seal member


41


such as an O-ring or the like which is slidably in contact with the inner surface of the inner cylinder


32


, and divides the tilt chamber


35


into a first tilt chamber


35


A which accommodates the piston rod


33


and a second tilt chamber


35


B which does not accommodate the piston rod


33


.




The cylinder device


21


includes a large diameter hole


42


A, an intermediate diameter hole


42


B and a small diameter hole


42


C which are concentric with the valve block


65


, and a large diameter portion


43


A and a small diameter portion


43


C which are concentric with the rod guide


34


. One end of the outer cylinder


31


is fitted to the large diameter hole


42


A of the valve block


65


through a seal member


44


such as an O-ring, and the other end of the outer cylinder


31


is fitted to the large diameter portion


43


A of the rod guide


34


and is secured by a bent portion


46


. One end of the inner cylinder


32


is fitted to the small diameter hole


42


C of the valve block


65


through a seal member


47


such as an O-ring, and the other end of the inner cylinder


32


is fitted to and secured to the small diameter portion


43


C of the rod guide


34


. With this structure, a ring space-like oil passage


48


is formed between the outer cylinder


31


and the inner cylinder


32


, and the first tilt chamber


35


A and the oil passage


48


are interconnected through an oil passage


49


which opens at the inner cylinder


32


(or a communicating passage


49


A which opens at the rod guige


34


). The oil passage


48


which is in communication with the first tilt chamber


35


A interconnects with a first oil passage


66


A which is in communication with the intermediate diameter hole


42


B of the valve block


65


, and the second tilt chamber


35


B is connected with a second oil passage


66


B provided in the valve block


65


respectively.




The piston


39


of the cylinder device


21


includes a shock blow valve


50


which opens at a set pressure to protect a hydraulic pressure circuit when an impact force is applied in an extension direction of the cylinder device


21


, such as when a floating log collides against the propelling unit


15


. The hydraulic fluid in the first tilt chamber


35


A is transferred to the second tilt chamber


35


B so that the piston rod


33


can be extended.




Next, a structure for coupling the cylinder device


21


to the valve block


65


will be explained.




(1) The large diameter hole


42


A of the valve block


65


is provided with a ring groove


51


having an arc or square section. One end of the outer cylinder


31


is inserted into the large diameter hole


42


A, one end of the outer cylinder


31


being bulged or distended outwardly by a bulge process to form a bulge portion


52


, the bulge portion


52


being engaged with the above-described ring groove


51


. The bulge process is conducted, for example, by pressing a resilient member such as a urethane insert into the outer cylinder


31


by the pressuring piston (this can also be done by pressing a liquid charged in the outer cylinder


31


, or by enlarging a diameter of a division ring inserted in the outer cylinder


31


), so that the outer cylinder


31


is deformed or distended to follow the ring groove


51


of a valve block


65


.




(2) An assembly of the inner cylinder


32


is inserted into the outer cylinder


31


which is secured to the valve block


65


by the above process (1), and one end of the inner cylinder


32


is fitted to the small diameter hole


42


C of the valve block


65


. The assembly of the inner cylinder


32


comprises the piston


39


, the piston rod


33


, and the rod guide


34


or the like, which have been previously assembled into the inner cylinder


32


before the inner cylinder


32


is inserted into the outer cylinder


31


.




(3) A bent portion


46


at the other end of the outer cylinder


31


is secured around the rod guide


34


of the assembly of the inner cylinder


32


.




The Hydraulic fluid supply/discharge device


22


, as shown in

FIGS. 4 and 5

, is next described.




The hydraulic fluid supply/discharge device


22


of the power unit


20


A constituting the tilt device


20


comprises a reversible motor


61


, a reversible gear pump


62


and a tank


63


, and a switching valve


64


, which can supply and discharge a hydraulic fluid to and from the first tilt chamber


35


A and the second tilt chamber


35


B of the cylinder


21


through the first oil passage


66


A and the second oil passage


66


B provided in the valve block


65


.




At that time, the hydraulic fluid supply/discharge device


22


forms a passage having a switch valve


64


on the valve block


65


formed of cast aluminum alloy, and includes the first oil passage


66


A, and the second oil passage


66


B. The valve block


65


includes a large diameter block


42


A, an intermediate diameter hole


42


B and a small diameter hole


42


C for integrally forming the cylinder device


21


as described above, and includes a pump chamber


67


at a location adjacent to an integrally coupled portion of the cylinder device


21


. The pump chamber


67


accommodates the hydraulic fluid, and includes the pump


62


in a state where the pump


62


soaks in the hydraulic fluid. The pump


62


is secured to the valve block


65


through a bolt


68


.




The hydraulic fluid supply/discharge device


22


includes a motor


61


which drives the pump


62


and which is disposed on an upper portion of the pump chamber


67


provided in the valve block


65


, and the tank


63


comprises a tank housing


74


for covering the motor


61


. The motor


61


comprises an iron yoke


70


, and an end plate


72


connected in a water-tight manner to a lower opening end of the yoke


70


through a seal member such as an O-ring, which is secured thereto by a setscrew. The end plate


72


is provided at its upper and lower sides with upper and lower steps


72


A and


72


B, respectively. A periphery portion of the pump chamber


67


of the valve block


65


is fitted to the lower step


72


B and is connected in a water-tight manner with an O-ring


83


. The tank bushing


74


is fitted to the upper step


72


A and is connected in a water-tight manner with an O-ring


81


. The tank housing


74


and the end plate


72


are fastened to the valve block


65


by a bolt


73


. Details thereof are described below.




The hydraulic fluid supply/discharge device


22


secures mounting portions


70


B for mounting a seat


70


A of the iron yoke


70


of the motor


61


to an end plate


72


, which may be made of synthetic resin, for the motor


61


, by setscrews


71


. A lead wire


61


L of the motor


61


is pulled out from a side of the end plate


72


. The end plate


72


of the motor


61


is secured around the pump chamber


67


of the valve block


65


together with the mounting portion


74


B of the mounting seat


74


A of the tank housing


74


by a bolt


73


, to seal the pump chamber


67


. An output shaft


61


A of the motor


61


is passed through the end plate


72


in a water-tight manner and is connected to a follower shaft of the pump


62


.




The hydraulic fluid supply/discharge device


22


covers the yoke


70


of the motor


61


with the tank housing


74


which may be made of synthetic resin and having a cylindrical shape and may have a ceiling corresponding to the outline of the yoke


70


of the motor


61


. The tank housing


74


is secured to the valve block


65


together with the end plate


72


of the motor


61


by the bolt


73


to constitute the tank


63


. A space between the tank housing


74


and the yoke


70


of the motor


61


is defined as the tank chamber


75


.




In the tilt device


20


, as shown in

FIGS. 1

to


3


, when the power unit


20


A is interposed between the stern bracket


12


and the swivel bracket


14


as described above, as shown in

FIGS. 4 and 5

, a chamfered portion


76


is formed on an upper portion of the tank housing


74


of the tank


63


constituting the power unit


20


A, the chamfered portion


76


being formed on the upper portion of the tank housing


74


on the side facing the swivel bracket


14


. The chamfered portion


76


is provided with an oil pouring hole


77


, and a cap


78


is mounted to the oil poring hole


77


. A chamfering angle θ of the chamfered portion


76


with respect to an upper surface of the tank housing


74


is 45°, for example.




The hydraulic fluid supply/discharge device


22


further includes a shuttle type switch valve


91


, check valves


92


,


93


, a contraction-side relief valve


94


, a manual-thermal valve


95


and an extension-side relief valve


96


.




The shuttle type switch valve


91


includes a shuttle piston


101


, and first and second check valves


102


A and


102


B disposed on opposite sides of the shuttle piston


101


. A first shuttle chamber


103


A is defined in the shuttle piston


101


at the side of the first check valve


102


A, and a second shuttle chamber


103


B is defined in the shuttle piston


101


at the side of the second check valve


102


B. The first check valve


102


B is opened by hydraulic pressure applied to the first shuttle chamber


103


A, by the normal rotation of the pump


62


, through a pipe


64


, and the second check valve


102


B is opened by hydraulic pressure applied to the second shuttle chamber


103


B, by the reverse rotation of the pump


62


, through a pipe


64


. The shuttle piston


101


opens the second check valve


102


B by hydraulic pressure by the normal rotation of the pump


62


, and opens the first check valve


102


A by the hydraulic pressure by the reverse rotation of the pump


62


. The first check valve


102


A of the shuttle type switch valve


101


is connected to the first oil passage


66


A, and the second check valve


102


B is connected to the second oil passage


66


B.




A check valve


92


is interposed in an intermediate portion of a connection pipe connecting the pump


62


and the tank


63


. More specifically, during tilt up operation of the marine propulsion device


10


, the volume in the cylinder


32


is increased by a displaced volume of the retreated piston rod


33


and an amount of circulating hydraulic fluid which is running short. Therefore, the check valve


92


is opened so that the deficiency can be compensated to the pump


62


from the tank


63


.




A check valve


93


is interposed in an intermediate portion of a connection pipe connecting the pump


62


and the tank


63


. More specifically, during the tilt down operation of the marine propulsion device


10


, when the piston


39


reaches the maximum contraction position, the tilt down operation has been completed, and there is no hydraulic fluid returning from the second tilt chamber


35


B to the pump


62


, if the pump


62


is further operated, the check valve


93


is opened so that hydraulic fluid can be supplied from the tank


63


to the pump


62


.




The contraction-side relief valve


94


is connected to the pipe


64


. In order to return to the tank


63


, the hydraulic fluid for the rod which remains at the time of the tilt down operation, and in order to protect the hydraulic circuit when the pump


62


is further operated even if the tilt down operations have been completed, the pressure in the circuit is released to the tank


63


if the pressure reaches a set pressure.




An extending-side relief valve


96


is embedded in a shuttle piston


101


for releasing circuit pressure toward a pump suction side at a set pressure so as to protect the hydraulic pressure circuit when the pump


62


continues to be operated after the tilting up operation is completed.




Where the manual-thermal valve


95


is connected to the second oil passage


66


B, the cylinder device


21


may be manually contracted by connecting the second-tilt chamber


35


B to the tank


63


, so that the propulsion unit


15


can trim down and tilt down. The manual-thermal valve


95


includes a thermal relieve valve


95


A so that when pressure in the hydraulic fluid of the cylinder


21


is abnormally increased due to a heat, the pressure in the circuit is released to the tank


63


if the pressure reaches a set pressure.




The basic operation of the tilt device


20


will be explained below.




(1) Tilt down




When the motor


61


and the pump


62


are normally rotated, the discharged oil from the pump


62


opens the first check valve


102


A of the shuttle type switch valve


91


, and also opens the second check valve


102


B through the shuttle piston


101


. In this mode of operation, the discharged oil from the pump


62


passes through the first check valve


102


A and the first oil passage


66


A and is supplied into the first tilt chamber


35


A of the cylinder device


21


. The hydraulic fluid in the second tilt chamber


35


B of the cylinder device


21


passes through the second oil passage


66


B of the second check valve


102


B and returns to the pump


62


to contract the cylinder device


21


so that the cylinder device


21


is tilted down.




(2) Tilt up




When the motor


61


and the pump


62


are rotated in reverse, the discharged oil from the pump


62


opens the second check valve


102


B of the shuttle type switch valve


91


, and also opens the first check valve


102


A through the shuttle piston


101


. In this mode of operation, the discharged oil from the pump


62


passes through the second check valve


102


B and the second oil passage


66


B and is supplied to the second tilt chamber


35


B of the cylinder device


21


, and the hydraulic fluid in the first tilt chamber


35


A of the cylinder device


21


passes through the first oil passage


66


A and the first check valve


102


A and returns to the pump


62


to expand the cylinder device


21


so that the cylinder device


21


is tilted up.




(3) When the marine propulsion unit collides against a floating log or the like, and the propulsion unit


15


of the marine propulsion unit


10


collides against the obstacle during forward running, pressure in the first tilt chamber


35


A is abnormally increased due to the impact force so that the shock blow valve


50


is opened, the oil in the first tilt chamber


35


A is sent to the second tilt chamber


35


B, the piston rod


33


extends with respect to the cylinder


32


, and the propulsion unit


15


is turned up, thereby absorbing the impact.




The First Embodiment, as shown in

FIGS. 7

to


12


, is next disclosed.




In the cylinder device


21


of the tilt device


20


, the shock blow valve


50


is structural in the following manner. As shown in

FIGS. 7

to


9


C, in the cylinder device


21


, a washer


111


, the piston


39


, a disk valve


112


and a valve stopper


113


are sandwiched between the end of the piston rod


33


and a nut


38


. The disk valve


112


fixed to a valve seat surface


39


A of the piston


39


constitutes the shock blow valve


50


. A seal member


115


is provided such as to surround the communication hole


114


between the first chamber


35


A and the second tilt chamber


35


B, and the disk valve


112


is tightly connected to the seal member


115


. With this arrangement, the shock blow valve


50


opens and closes the communication hole


114


at a given set pressure determined by the number of laminated layers of the disk valve


112


, or by a diameter of the valve stopper


113


, so that the oil in the first tilt chamber


35


A is sent to the second tilt chamber


35


B, thereby allowing the piston rod


33


to extend.




In one embodiment, the piston


39


includes a plurality of communication holes


114


, and a single annular seat member


115


which collectively surround all of the communication holes


114


(FIGS.


8


and


10


). The valve seat surface


39


A of the piston


39


is formed with a single annular holding groove


116


of the seal member


115


. An injection forming flowing groove


117


is formed in each of a plurality of positions of an inner periphery of the holding groove


116


in its circumferential direction (

FIGS. 10

to


12


). With this arrangement, an injection mold (not shown) is put on the valve seat surface


39


A of the piston


39


, an injection nozzle of the mold is fitted to the flowing groove


117


, and in this state, molten material such as rubber is allowed to flow into the holding groove


116


, thereby baking and adhering the seal member


115


to the holding groove


116


(cure adhesion by injection). In

FIGS. 10 and 11

, the symbol


117


A represents a nozzle hole mark (trace) of the injection nozzle.




In the shock blow valve


50


, as shown in

FIG. 9

, an outer peripheral portion


118


of the valve seat surface


39


A of the piston


39


is formed slightly higher than an inner peripheral portion


118


B (step h) so that a preset load is applied to the disk valve


112


. With this arrangement, the disk valve


112


is bent and mounted upon the valve seat surface


39


A of the piston


39


to apply the preset load. If the preset load is applied to the disk valve


112


, the response speed thereof from the time when the valve


112


is first opened to the time when the valve is closed is high, so that the response can be further quickened.




The seal member


115


formed in the holding groove


116


provided in the valve seat surface


39


A of the piston


39


is formed such that in the holding groove


116


of rectangular cross section, a central portion of the seal member


115


is formed with a projection


115


A, and opposite sides of the projection


115


A are formed with recesses


115


B and


115


B.




Therefore, the following effect can be obtained by the present embodiment.




1) The valve seat surface


39


A of the piston


39


is provided with the seal member


115


, and the disk valve


112


constituting the shock blow valve


50


is tightly connected to the seal member


115


. With this arrangement, the shock blow valve


50


is tightly closed immediately when the disk valve


112


is brought into contact with the seal member


115


. The response speed thereof from the time when the valve


112


is once opened to the time when the valve is closed is shortly, so that the response can be further quickened.




2) A valve opening pressure of the shock blow valve


50


can be adjusted by the number of laminated layers of the disk valve


112


fixed to the valve seat surface


39


A of the piston


39


, and the valve opening pressure can thereby be set finely. The valve opening pressure can also be adjusted by varying the diameter of the valve stopper


113


.




3) The space occupied by the disk valve


112


and the seal member


115


constituting the shock blow valve


50


in the thickness direction of the piston


39


may be small, the thickness of the piston


39


may be reduced, and the piston stroke can be increased to the utmost in the cylinder having the same length, as much as possible. Further, if the piston stroke is the same, it is possible to shorten the length of the cylinder, and the cylinder can be made compact.




4) Of the disk valve


112


and the seal member


115


constituting the shock blow valve


50


, when the seal member


115


is formed integrally with the valve seat surface


39


A of the piston


39


by the adhesive, it is possible to reduce the number of parts of the assembly and the number of assembling steps.




5) When the shock blow valve


50


includes the single seal members


115


which collectively surround all the communication holes


114


, the pressure receiving area of the disk valve


112


divided by the seal member


115


is increased, the valve can be opened with relatively low pressure, and the valve opening pressure can be reduced.




6) Where the shock blow valve


50


is constituted such that the seal member


115


is adhered to the holding groove


116


formed in the valve seat surface


39


A of the piston


39


, it is possible to reduce the number of parts of the assembly and the number of assembling steps.




7) Where the shock blow valve


50


is constituted such that the seal member


115


is injection molded to the holding groove


116


formed in the valve seat surface


39


A of the piston


39


, it is possible to reduce the number of parts of the assembly and the number of assembling steps.




The Second Embodiment, as shown in

FIGS. 13

to


17


, is next described.




In the second embodiment also, like the first embodiment, the shock blow valve


50


is constituted by the disk valve


112


being fixed to the valve seat surface


39


A of the piston


39


, the seal member


121


being arranged to surround the communication hole


114


opening at the valve seat surface


39


A, and the disk valve


112


, is arranged to tightly connect to the seal member


121


. With this arrangement, the shock blow valve


50


opens and closes the communication hole


114


at a given set pressure determined by the number of laminated layers of the disk valve


112


, or by a diameter of the valve stopper


113


, so that the oil in the first tilt chamber


35


A is sent to the second tilt chamber


35


B, thereby allowing the piston rod


33


to extend.




At that time, the piston


39


includes a plurality of communication holes


114


, and includes small annular seal members


121


each surrounding each of the communication holes


114


(

FIGS. 13

,


15


and


16


). Annular holding grooves


122


are formed in the valve seat surface


39


A of the piston


39


around each of the communication holes


114


, and injection forming flowing groove


123


is auxiliary formed in a side of each of the holding grooves


122


(two locations in the diametric direction) (FIGS.


16


and


17


). With this arrangement, an injection mold (not shown) is put on the valve seat surface


39


A of the piston


39


, an injection nozzle of the mold is fitted to the flowing groove


123


, and in this state, molten material such as rubber is allowed to flow into the holding groove


122


, thereby baking and adhering the seal member


121


to the holding groove


122


(cure adhesion by injection). In

FIGS. 15 and 16

, the symbol


123


A represents a nozzle hole mark (trace).




The seal member


121


formed in the holding groove


122


provided in the valve seat surface


39


A of the piston


39


is formed such that in the holding groove


122


of rectangular cross section, a central portion of the seal member


121


is formed with a projection


121


A, and opposite sides of the projection


121


A are formed with recesses


121


B and


121


B.




According to the present embodiment, the same effects as 1) to 4), 6) and 7) in the first embodiment can be obtained.




As heretofore explained, embodiments of the present invention have been described in detail with reference to the drawings. However, the specific configurations of the present invention are not limited to the embodiments but those having a modification of the design within the range of the present invention are also included in the present invention.




According to the present invention, in a shock blow valve of a tilt device for a marine propulsion unit, it is possible to quicken response of the valve, to finely set valve opening pressure, to reduce thickness of a piston, and to increase a piston stroke in a cylinder having the same length, as much as possible. Alternatively, if the piston stroke is the same, it is possible to shorten the length of the cylinder, and the cylinder can be made compact.




Although the invention has been illustrated and described with respect to several exemplary embodiments thereof, it should be understood by those skilled in the art that the foregoing and various other changes, omissions and additions may be made to the present invention without departing from the spirit and scope thereof. Therefore, the present invention should not be understood as limited to the specific embodiment set out above, but should be understood to include all possible embodiments which can be embodied within a scope encompassed and equivalents thereof with respect to the features set out in the appended claims.



Claims
  • 1. A tilt device for a marine propulsion unit in which a cylinder device is interposed between a stern bracket fixed to a boat body and a swivel bracket which supports a propulsion unit, the cylinder device is divided into a first tilt chamber closer to a side in which a piston rod is accommodated and a second tilt chamber closer to a side in which the piston rod is not accommodated by means of a piston fixed to a piston rod, and the tilt device includes a shock blow valve which makes it possible to expand the piston rod by sending oil in the first tilt chamber to the second tilt chamber through a communication hole formed in the piston which is opened and closed with a constant set pressure, whereinthe shock blow valve comprises a disk valve fixed to a valve seat surface of the piston, the valve seat surface is provided with a seal member surrounding a communication hole which opens at the valve seat surface, and the disk valve is tightly connected to the seal member; a holding groove of the seal member is formed in the valve seat surface of the piston, and the seal member is adhered to the holding groove; the holding groove formed in the valve seat surface of the piston auxiliary includes a flowing groove for inject-forming the seal member.
  • 2. A tilt device for a marine propulsion unit in which a cylinder device is interposed between a stern bracket fixed to a boat body and a swivel bracket which supports a propulsion unit, the cylinder device is divided into a first tilt chamber closer to a side in which a piston rod is accommodated and a second tilt chamber closer to a side in which the piston rod is not accommodated by means of a piston fixed to a piston rod, and the tilt device includes a shock blow valve which makes it possible to expand the piston rod by sending oil in the first tilt chamber to the second tilt chamber through a communication hole formed in the piston which is opened and closed with a constant set pressure, whereinthe shock blow valve comprises a disk valve fixed to a valve seat surface of the piston, the valve seat surface is provided with a seal member surrounding a communication hole which opens at the valve seat surface, and the disk valve is tightly connected to the seal member; the piston includes a plurality of communication holes, the tilt device further comprises a single seal member which collectively surrounds all of the communication holes; a holding groove of the seal member is formed in the valve seat surface of the piston, and the seal member is adhered to the holding groove; the holding groove formed in the valve seat surface of the piston auxiliary includes a flowing groove for inject-forming the seal member.
  • 3. A tilt device for a marine propulsion unit in which a cylinder device is interposed between a stern bracket fixed to a boat body and a swivel bracket which supports a propulsion unit, the cylinder device is divided into a first tilt chamber closer to a side in which a piston rod is accommodated and a second tilt chamber closer to a side in which the piston rod is not accommodated by means of a piston fixed to a piston rod, and the tilt device includes a shock blow valve which makes it possible to expand the piston rod by sending oil in the first tilt chamber to the second tilt chamber through a communication hole formed in the piston which is opened and closed with a constant set pressure, whereinthe shock blow valve comprises a disk valve fixed to a valve seat surface of the piston, the valve seat surface is provided with a seal member surrounding a communication hole which opens at the valve seat surface, and the disk valve is tightly connected to the seal member, the piston includes a plurality of communication holes, the tilt device further comprises a plurality of seal members each of which surrounds each of the communication holes; a holding groove of the seal member is formed in the valve seat surface of the piston, and the seal member is adhered to the holding groove; the holding groove formed in the valve seat surface of the piston auxiliary includes a flowing groove for inject-forming the seal member.
Priority Claims (1)
Number Date Country Kind
11-076789 Mar 1999 JP
US Referenced Citations (3)
Number Name Date Kind
5041033 Funami Aug 1991
5115892 Yamaoka et al. May 1992
5148897 Vanroye Sep 1992
Foreign Referenced Citations (1)
Number Date Country
86715 Feb 1996 JP