During manufacturing, storage, transit, or usage, many types of objects need to be monitored or tracked due to the tilt sensitivity or fragility of the objects. For example, in today's global economy, goods, materials, manufactured articles, and the like are often transported great distances before reaching their final destination. The shipping process may involve multiple transportation methods. For instance, it is not uncommon for a product manufactured in Asia, to be loaded on a truck, transported to a rail station, loaded onto a railcar, transported by rail to a port, loaded onto a cargo ship, transported overseas to a port, loaded onto a truck, transported over road by truck, and delivered to a warehouse. Once at the warehouse, the product may again be shipped via air or ground before reaching the ultimate user of the product. During this process, the product may be loaded and unloaded many times and may be occasionally damaged as a result of handling mishaps. Some products are susceptible to damage if they are not transported in a certain position. For example, some computer hard drives are known to malfunction if they are turned on their sides or upside down. Thus, some types of objects may be susceptible to damage if upended, turned over, or tilted at greater than a predetermined angle. Thus, for quality control purposes and/or the general monitoring of transportation conditions, it is desirable to determine and/or verify the environmental conditions an object has experienced.
According to one aspect of the present disclosure, a tilt indicator includes a housing having a tilt detection assembly, switch circuitry, and a radio-frequency identification (RFID) module coupled to the switch circuitry. Responsive to the tilt detection assembly being subjected to a tilt event exceeding a threshold, the switch circuitry causes a change in a value output by the RFID module when activated.
According to another embodiment of the present disclosure, a tilt indicator includes a housing having a tilt detection assembly, a communication module, and switch circuitry conductively connected to a mass member of the tilt detection assembly. Responsive to the tilt indicator being subjected to a tilt event exceeding a threshold, the mass member disconnects from the switch circuitry, and wherein the communication module is configured to indicate an activated state of the tilt indicator in response to the disconnection.
According to yet another embodiment of the present disclosure, a tilt indicator includes a housing having a tilt detection assembly, an arming element configured to maintain the tilt detection assembly in an unarmed state, switch circuitry, and a radio-frequency identification (RFID) module coupled to the switch circuitry. Removal of the arming element from the tilt indicator places the tilt detection assembly in an armed state. Responsive to the tilt detection assembly being subjected to a tilt event exceeding a threshold after being in the armed state, the switch circuitry causes a change in a value output by the RFID module when activated.
For a more complete understanding of the present application, the objects and advantages thereof, reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:
Embodiments of the present disclosure provide a device and technique for tilt detection and indication. According to one embodiment, a tilt indicator includes a tilt indicator includes a housing having a tilt detection assembly, switch circuitry, and a radio-frequency identification (RFID) module coupled to the switch circuitry. Responsive to the tilt detection assembly being subjected to a tilt event exceeding a threshold, the switch circuitry causes a change in a value output by the RFID module when activated. Embodiments of the present disclosure enable tilt event detection using no internal power supply. For example, a tilt-sensing assembly or mechanism closes or opens switch circuitry in response to detecting a particular tilt event. The RFID module can detect the state of the switch circuitry and emits or outputs a particular value based on whether the switch circuitry is in a closed circuit or open circuit condition. Thus, for example, an RFID reader can be used to activate the RFID module and determine an activation status of the tilt indicator device. Embodiments of the present disclosure provide a tilt indicator that is readily affixable to a container, an item or the like so as to provide at least an indication when a particular container or component has been subjected to a particular environmental tilt. Embodiments of the present disclosure also provide a tilt indicator that is an irreversible, “go-no go” device for indicating that a predetermined tilt has been experienced by the indicator.
With reference now to the Figures and in particular with reference to
In
In the illustrated embodiment, receptacle 36 is configured in the form of a V-shape or flared horseshoe shape with closed end 40 of the V or horseshoe located near the base of tilt indicator 14. Open end 44 is located above closed end 40 when indicator 14 is in the upright, or vertical, position. Sides 34A and 34B of the V or horseshoe extend from closed end 40 of receptacle 36 at angles relative to one another so as to allow mass 38 to rest within the cavity formed by sides 34A and 34B and to escape receptacle 36 when tilt indicator 14 is inclined beyond a predetermined angle. In the normal, upright orientation of tilt indicator 14, mass 38 is located inside of receptacle 36 and is in contact with surfaces 134A and 134B to thereby form a conductive path between surfaces 134A and 134B. When receptacle 36 is tilted beyond a predetermined angle, mass 38 exits receptacle 36 and the conductive path between surface 34A and 34B is broken. In some embodiment, this angle is generally the angle at which one of sides 34A or 34B is oriented at or below horizontal. For example, when indicator 14 is tilted to say, 80 degrees from its upright orientation, then mass 38 can exit receptacle 36. The slope or angle of the sides 34A and 34B determines the angle at which indicator 14 will become activated. Accordingly, the slope or angle of the sides 34A and 34B may be varied to a desired angle of indicator 14 activation. Further, in the illustrated embodiment, indicator 14 is bi-directional and is activated by tilting indicator 14 beyond the predetermined angle towards either of sides 34A or 34B of receptacle 36.
Receptacle 36 is located within housing 42 and, in some embodiments, housing 42 is configured having a thin profile. Accordingly, in this embodiment, mass 38 can only move in two dimensions, for practical purposes (there may be some minimal movement in a third dimension (e.g., between support member 50 and the face of housing 42 (note expressly shown in
Occasionally, mass 38 will move in response to vibrational frequencies to which mass 38 is sensitive or responsive. This movement could in some cases cause mass 38 to escape from receptacle 36 even in the absence of receptacle 36 tilting, resulting in a false indication of tilting. In order to prevent such a false indication under this set of vibrational frequencies, tilt detection assembly 16 is configured such that the exit of receptacle 36 by mass 38 is blocked by a hanging mass 26 of tilt detection assembly 16. Hanging mass 26 is suspended adjacent to open end 44 and has a pivot point 30 around which hanging mass 26 pivots in a plane parallel with member 50 and/or mass 38. When receptacle 36 is in its normal, untilted or unactivated orientation, hanging mass 26 blocks the exit of mass 38 from receptacle 36. Thus, even if vibration moves mass 38 toward open end 44, tilt indicator 14 does not activate. Hanging mass 26 is generally not sensitive or responsive to the same vibrational frequencies as mass 38. Instead, hanging mass 26 is responsive to a second, different set of vibrational frequencies. Hanging mass 26, while preventing false activation, does not interfere with normal operation of indicator 14. When receptacle 36 is tilted beyond the predetermined angle, hanging mass 26 moves so as to allow mass 38 to exit receptacle 36. A tilting indication or activation occurs when mass 38 has exited receptacle 36.
Hanging mass 26 has at least two lateral wings 29 or arms located above a blocking portion 32 of mass 26, as shown in
Once mass 38 exits receptacle 36 and enters the exposed lateral cavity 28 of hanging mass 26, the weight of mass 38 within the lateral cavity 28 will further cause hanging mass 26 to pivot. Mass 38 will then fall from the lateral cavity 28 into the non-receptacle part of the housing 42. Once the shipping package 22 is re-oriented to the upright position, hanging mass 26 returns to the blocking position depicted in
Thus, hanging mass 26 acts as a pendulum, maintaining its orientation due to gravity. When receptacle 36 is upright, hanging mass 26 blocks open end 44 of receptacle 36. When tilt indicator 14 is tilted, hanging mass 26 moves and no longer blocks open end 44. Wings 29 of hanging mass 26 prevent reentry of mass 38 upon escape of mass 38 from receptacle 36.
In order to make tilt indicator 14 field armable so that tilt indicator 14 is prevented from being activated until ready, a removable retaining device such as an arming pin 60 is provided, as shown in
In
In the illustrated embodiment, memory 87 includes at least two different stored and/or encoded values 92 and 94. For example, value 92 may correspond to a value outputted/transmitted by module 84 when switch circuitry 81 is in an open circuit condition or state, and value 94 may correspond to a value outputted/transmitted by module 84 when switch circuitry 81 is in a closed circuit condition or state. As an example, the value 94 may represent an RFID tag identification (ID) number not having an activated tilt switch circuitry 81, and the RFID tag's ID number may have an additional character (e.g., “0”) placed at the end thereof Value 92 may represent the RFID ID number having an activated tilt switch circuitry 81, and the RFID tag's ID number may have an additional character at the end thereof being different from the additional character carried by value 94 (e.g., “1”). In the illustrated embodiment, RFID module 84 (e.g., circuitry 86) is coupled to switch circuitry 81 and can detect whether switch circuitry 81 is in an open or closed circuit condition or state. Thus, for example, switch circuitry 81 may initially be in a closed circuit condition or state. Thus, if energized/activated, module 84 would transmit value 92 to reader 100. If indicator 14 were to be subject to a tilt event (e.g., an environmental tilt exceeding some threshold), tilt detection assembly 16 may cause a change in circuitry 81 that would result in circuitry 81 being in an open circuit condition or state. Thus, if now energized/activated (e.g., after the tilt event), module 84 would instead transmit value 94 to reader 100. Thus, embodiments of the present invention enable indicator 14 to monitor sensitive products/objects to which it is attached for potential damage caused by tilt conditions using electronic indicators (e.g., RFID readers) while indicator 14 does not contain or require any internal power source (e.g., a battery).
The present invention may include computer program instructions at any possible technical detail level of integration (e.g., stored in a computer readable storage medium (or media) (e.g., memory 87) for causing a processor to carry out aspects of the present invention. Computer readable program instructions described herein can be downloaded to respective computing/processing devices (e.g., communication module 83 and/or RFID module 84). Computer readable program instructions for carrying out operations of the present invention may be assembler instructions, instruction-set-architecture (ISA) instructions, machine instructions, machine dependent instructions, microcode, firmware instructions, state-setting data, configuration data for integrated circuitry, or either source code or object code written in any combination of one or more programming languages. In some embodiments, electronic circuitry (e.g., circuitry 86) including, for example, programmable logic circuitry, field-programmable gate arrays (FPGA), or programmable logic arrays (PLA) may execute the computer readable program instructions by utilizing state information of the computer readable program instructions to personalize the electronic circuitry, in order to perform aspects of the present invention. Aspects of the present invention are described herein with reference to illustrations and/or block diagrams of methods and/or apparatus according to embodiments of the invention. It will be understood that each block of the illustrations and/or block diagrams, and combinations of blocks in the illustrations and/or block diagrams, may represent a module, segment, or portion of code, can be implemented by computer readable program instructions. These computer readable program instructions may be provided to a processor or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor, create means for implementing the functions/acts specified in the illustrations and/or block diagram block or blocks. These computer readable program instructions may also be stored in a computer readable storage medium that can direct a computing device, a programmable data processing apparatus, and/or other devices to function in a particular manner, such that the computer readable storage medium having instructions stored therein comprises an article of manufacture including instructions which implement aspects of the function/act specified in the illustrations and/or block diagram block or blocks. Switch circuitry 81, wireless communication module 83, and/or RFID module 84 may be implemented in any suitable manner using known techniques that may be hardware-based, software-based, or some combination of both. For example, switch circuitry 81, wireless communication module 83, and/or RFID module 84 may comprise software, logic and/or executable code for performing various functions as described herein (e.g., residing as software and/or an algorithm running on a processor unit, hardware logic residing in a processor or other type of logic chip, centralized in a single integrated circuit or distributed among different chips in a data processing system). As will be appreciated by one skilled in the art, aspects of the present disclosure may be embodied as a system, method or computer program product. Accordingly, aspects of the present disclosure may take the form of a hardware embodiment, a software embodiment (including firmware, resident software, micro-code, etc.) or an embodiment combining software and hardware aspects that may all generally be referred to herein as a “circuit,” “module” or “system.”
In
Thus, in operation, in an unactivated state of indicator 14, mass 38 creates a closed circuit state of switch circuitry 81 based on mass 38 being conductively coupled to or in contact with surfaces 134A and 134B. Accordingly, when read by reader 100, for example, RFID module 84 would output value 92. Responsive to a tilt event that causes mass 38 to be displaced from receptacle 36 (not expressly shown in
Passive RFID tags typically have an identifying number stored within the tag. When the tag is queried it draws power from the RF signal that is querying it. This technique, called backscatter, harvests power from the RF signal that in turn drives the local electronics of the RFID tag.
Tilt indicator 14 described herein can be electrically connected to an input of the tag's electronics. In the embodiment shown in
Alternatively, if tilt indicator 14 were activated (i.e., indicator 14 had encountered a tilt event great enough to dislodge mass 38 from receptacle 36), the RFID tag electronics would then change to an open resistance or circuit state. If the RFID tag were queried while the tilt switch was in this open state, the RFID tag would read or detect this input as being in a different state then the closed state described above.
In yet another embodiment of the present disclosure, the change in state is not the opening or closing of an electrical switch but instead the movement of mass 38 causing a change in an inductive proximity sensor (or capacitive proximity sensor) of switch circuitry 81. For example, in some embodiments, switch circuitry may include an inductive or capacitive proximity sensor 110 (see
As described above, in at least one embodiment, the RFID tag or RFD module 84 may carry two (2) identifying numbers. As an example, the first number, would represent the tag not having an activated tilt switch, and the RFID tag's ID number would have an additional character (e.g. “0”) placed at the end. The second RFID tag number, which would represent the tag having an activated tilt switch would be the tag's ID number with the additional character at the end being different from the additional character carried by the first number. For example, for the second number this additional character could be, for example, the number one (e.g., “1”).
When the RFID tag is queried, it would power up, check the condition of the tilt switch input, and then select the appropriate stored number to send. Once this number is sent, the receiving software could then parse the number and make the determination to whether the tilt switch has been activated.
Using this system and method described herein, it is possible to very simply and clearly determine whether the tilt switch has been activated (i.e. the shipment or product has been subject to tilt) because the number being returned by the RFID tag when it is interrogated is different depending upon the status of tilt indicator 14.
Thus, embodiments of the present disclosure enable tilt event detection using a tilt indicator having a small footprint using a tilt-sensitive assembly with a passive RFID tag that gives a different reading depending upon the status of the tilt switch circuitry. Because the RFID tag is passive, the tilt indicator does not need a battery or other external power source. Further, the configuration of the tilt indictor enables the tilt indicator to be irreversible once activated. Additionally, the tilt indicator of the present disclosure may be configured to be coupled with or in addition to a visual indicator to provide a redundant or additional visual indication of activation.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
The corresponding structures, materials, acts, and equivalents of all means or step plus function elements in the claims below are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed. The description of the present disclosure has been presented for purposes of illustration and description, but is not intended to be exhaustive or limited to the disclosure in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the disclosure. The embodiment was chosen and described in order to best explain the principles of the disclosure and the practical application, and to enable others of ordinary skill in the art to understand the disclosure for various embodiments with various modifications as are suited to the particular use contemplated.
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