The invention relates to window hardware for windows slidable within a master frame, more specifically, it is related to a tilt-latch assembly for a sash window.
A pivotal sash window adapted for installation in a master frame of a sash window assembly is well known. The sash window is slidable within the master frame. Typically, tilt-latches are installed on or in the sash window and, along with other cooperating hardware, allow the sash window to be pivoted from the frame. One example of such a tilt-latch is shown in U.S. Pat. No. 6,155,615. In some sash window assemblies, excessive wind loads can cause certain tilt-latches to become disengaged from the master frame allowing unwanted pivoting and disengagement of the sash window from the master frame. This can result in damage to the window assembly and injury. While tilt-latches according to the prior art provide a number of advantageous features, they nevertheless have certain limitations.
The present invention is provided to solve the problems discussed above and other problems, and to provide advantages and aspects not provided by prior tilt-latches of this type. A full discussion of the features and advantages of the present invention is deferred to the following detailed description, which proceeds with reference to the accompanying drawings.
A tilt-latch assembly is provided for a sash window assembly. The tilt-latch assembly has cooperative structure that resists loads on the sash window assembly to minimize or prevent unwanted sash window disengagement from the master frame.
A tilt-latch assembly is provided for use with a window assembly having a sash window slidable within a master frame between a pair of guide rails, each guide rail forming a shoe channel having a channel base. The assembly includes a tilt-latch having a housing adapted to be supported by the sash window and having an outward end opening. The tilt-latch also includes a latch bolt slidably retained within the housing and having a distal end slidable between an extended position and a retracted position. The assembly also includes a spool holder that supports a coil spring of a balance system for the window assembly. The spool holder is preferably fastened to the channel base. The spool holder and the distal end of the latch bolt each have cooperative structure thereon, and the cooperative structure of the spool holder and the cooperative structure of the latch bolt cooperatively engage each other when the latch bolt is in the extended position and the sash window is in the closed position. The tilt-latch assembly provides increased resistances to wind loads experienced by the sash window assembly.
According to one aspect of the invention, the cooperative structure of the spool holder is a projection and the cooperative structure of the latch bolt is an aperture. In a closed window position, the aperture of the latch bolt receives the projection.
According to another aspect of the invention, the projection is a flat tongue and the aperture is a notch in the latch bolt. The tongue is received in the notch when the sash window is in a closed position.
According to another aspect of the invention, the projection is a round peg and the aperture extends completely through the latch bolt.
The present invention also provides a spool holder for use with a window assembly having a sash window slidable within a master frame, as described above. The spool holder includes a body adapted to be fastened to the shoe channel, a spool held within the body and having an end adapted to be connected to a brake shoe positioned within the shoe channel, and a retainer attached to the body. The retainer is adapted to engage the latch bolt when the sash window is in the closed position.
According to one aspect of the invention, the retainer is a projection extending from a top surface of the body and adapted to be received in an aperture in the latch bolt when the sash window is in the closed position.
The present invention further provides a tilt-latch assembly for use with a window assembly having a sash window slidable within a master frame as described above, including a latch bolt adapted to be supported by the top rail of the sash window and a balance assembly adapted to be mounted in the shoe channel and adapted to have a portion attached to the sash window to provide a biasing force to the sash window. The balance assembly has a retainer thereon, and the retainer engages the latch bolt when the sash window is in the closed position.
According to one aspect of the invention, the balance assembly includes a brake shoe adapted to be slidably positioned within the channel and attached to the sash window, a spool holder, and a coil spring held by the spool holder and having an end attached to the brake shoe. The spool holder supports the retainer.
Other features and advantages of the invention will be apparent from the following specification taken in conjunction with the following drawings.
To understand the present invention, it will now be described by way of example, with reference to the accompanying drawings in which:
While this invention is susceptible of embodiments in many different forms, there is shown in the drawings and will herein be described in detail preferred embodiments of the invention with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and is not intended to limit the broad aspect of the invention to the embodiments illustrated.
As shown in
The spool 32 is preferably a metal coil spring 32 having a coiled portion 37 and a free end 39. The coiled portion 37 is supported by the spool support 38. The free end 39 of the coil spring 32 is connected to the brake shoe 34 to exert an upward bias on the brake shoe 34. The brake shoes 34 are preferably slidably mounted within the shoe channel 17, and the sash window 12 is pivotably connected to the brake shoes 34, thus slidably mounting the sash window between the guide rails 16. The preferred brake shoe 34 expands to exert a braking force on the shoe channel 17 when the sash window 12 is pivoted outward in order to prevent the pivoted window from sliding. The balance assembly 15 may also take the form of a block and tackle assembly (not shown) or other type of balancing assembly.
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To assemble the tilt-latch 40, the latch bolt 46 is inserted into the housing 42 such that the distal end 60 extends through the outward end opening 53, the screw slot 64 aligns with one of the screw holes 56 of the top wall 50, and the actuator 48 extends through the top wall slot 54 of the housing 42. The latch slides 58 snappingly and slidingly engage the latch bolt 46. The latch bolt 46 is then slidable between an extended position wherein the distal end 60 extends through the outward end opening 53 and a retracted position wherein the distal end 60 retracts towards the housing 42, such as for pivoting the sash window. Also, the spring 44 or other resilient member is preferably positioned between the proximal end 63 of the latch bolt 46 and the housing 42 to bias the latch bolt 46 towards its extended position.
The assembled tilt latch 40 is attached to the top surface 21 of the top sash rail 20, such as by use of screws or other fasteners inserted through the screw holes 56 of the top wall 50 of the housing 42. Before doing so, the tilt latch 40 is positioned as generally shown in
Generally, the balance assembly 15 has a retainer 41 thereon that engages the latch bolt 46 when the sash window 12 is closed. In a preferred embodiment of the tilt latch assembly 10, illustrated in
In the embodiment of the tilt-latch assembly 100 illustrated in
In still other embodiments, the retainer 41 may be a separate piece affixed to the spool holder 30, or otherwise connected to the balance assembly 15, and may take one of a number of different shapes or forms. For example, the retainer 41 may be a hook (not shown) attached to the spool holder 30.
More generally, the tilt-latch 40 and spool holder 30 have cooperative structure 41,62 that cooperatively engage each other when the sash window 12 is in the closed position and the latch bolt 46 is in the extended position. The cooperative structures 41,62 provide resistance from unwanted disengagement of the sash window 12 from the master frame 14, in addition to an outer surface of the distal end of the latch bolt 46 engaging the guide rails 16 to maintain the sash window 12 in an un-pivoted configuration. The present invention contemplates the use of any structural combination of cooperative structure 41,62 that effectively cooperatively engage each other. The cooperative structure 41,141,62,162 of the spool holder 30,130 and latch bolt 46,146 of the above embodiments are described by way of example as a projection 41,141 cooperatively engaging an aperture 62 or a notch 162. More generally, the cooperative structure 41,62 preferably includes one structure having a projection and one structure having a receiver. It is understood that either structure could include the projection and the receiver. For example, the latch bolt 46 could include a projection and the spool holder 30 could include a receiver in the form of an aperture to receive the protrusion. In another embodiment, the cooperative structure 41,62 could include interlocking hooks or other non-male/female connections. In one preferred embodiment, however, the latch bolt 46 has the receiver 62 and the spool holder has the projection 41. In addition, the receiver may be formed by a circumferential structure that defines an opening, such as the receiver being formed by latch bolt structure forming the aperture 62. Regardless of the particular configuration employed, the cooperative structures 41,62 cooperatively engage each other to prevent lateral movement of the latch bolt 46 and hold the window closed more securely.
Still further, it is understood that the spool holder 30 is preferably mounted in the shoe channel 17 so it can cooperate with the tilt-latch 40. The spool holder 30 could be mounted in various ways included being incorporated into other balance assembly structure. The spool holder 30 can be mounted on other walls of the shoe channel, but in a preferred embodiment, the spool holder 30 is mounted on the channel base 18. The spool holder 30 could also be arranged such that the projection 41 is received by the aperture 62 from a top side of the latch bolt 46.
In use, the sash window 12 is slidable within the master frame 14 between a closed position wherein the sash window 12 is fully lowered and an open position wherein the sash 12 is raised from the closed position. Also, it is understood that the sash window 12 can be pivoted from the master frame 14. (
It should be noted that in other respects the tilt-latch assembly 10 functions in a similar manner as many of the known tilt-latches. That is, when the sash 12 slides within the master frame 14, the distal end 60 of the latch bolt 46 extends into the guide rail 16 to maintain the sash 12 within the master frame 14, in a vertical, un-pivoted configuration. To tilt the sash 12 out of the master frame 14, the latch bolt 46 is moved to its retracted position by use of the actuator 48 thereby removing the distal end 60 from the guide rail 16, to allow the sash 12 to tilt. It is understood that the sash window 12 will be raised slightly such that the latch bolt 46 clears the projection 41. Thus, the aperture 62 no longer receives the projection 41. While being raised, the sash window 12 may still be considered to be in the closed position. The vertical length of the projection could vary, thus varying the amount that the sash window 12 must be raised for the latch bolt 46 to clear the projection 41. Of course, there is a tilt-latch assembly 10 located at each upper corner of the sash window 12, both of which would need to be so manipulated to permit tilting.
The tilt-latch assembly 10,100 provides many benefits. Sash window assemblies are subject to forces when under high wind loads such as from severe thunderstorms, tropical storms, and hurricanes. The cooperative positional relationship between the latch bolt aperture 62 and the projection 41 provides resistance to such wind loads. It is understood that the dimensions of the aperture and projection could be modified as desired to provide full surface-to-surface contact or to vary the clearances between the projection 41 and an interior surface of the latch bolt as defined by the aperture 62. By incorporating the cooperative structure with spool holder 30, additional components are not necessary for the sash window assembly 11.
While the specific embodiments have been illustrated and described, numerous modifications come to mind without significantly departing from the spirit of the invention, and the scope of protection is only limited by the scope of the accompanying claims.
The present application claims priority to and the benefit of U.S. Provisional Application No. 60/662,085, filed on Mar. 15, 2005, and this application is further a continuation-in-part application of co-pending U.S. patent application Ser. No. 11/296,854, filed on Dec. 7, 2005, which applications are incorporated by reference and made a part hereof.
Number | Date | Country | |
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60662085 | Mar 2005 | US |
Number | Date | Country | |
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Parent | 11296854 | Dec 2005 | US |
Child | 11376723 | Mar 2006 | US |