The present exemplary embodiment relates to a tilting and telescoping mast assembly. It finds particular application in conjunction with a tilting and telescoping mast mechanism configured to be mounted in a truck bed or other vehicle cargo location and will be described with particular reference thereto. However, it is to be appreciated that the present exemplary embodiment is also amenable to other like applications.
Tilting and telescoping masts are known. For example, U.S. Pat. No. 4,413,451 discloses a typical tilting and telescoping mast. Prior art tilting masts generally include a base mountable to a vehicle, and a mast pivotally supported by the base for movement between a horizontal orientation and a vertical orientation about a pivot axis. Generally, the pivot axis of the mast is perpendicular to and intersects with a longitudinal axis of the mast (e.g., the mast is configured to tilt “on end”). Accordingly, a bottom end of the mast is pivotally secured to the base and fixed in the x, y, and z directions relative to the base.
Known tilting and telescoping masts are suitable for many installations where size constraints are not an issue. Such designs, however, do not minimize device footprint and therefore can be less than ideal in certain installations. For example,
Aspects of the present disclosure are directed to a tilting and telescoping mast assembly having a compact device footprint and low profile height that can be mounted in close proximity to, for example, a front wall of a truck bed (e.g., adjacent the cab) thereby reducing dead space within the truck bed and maximizing cargo space within the bed and mast payload height. The mast of the present disclosure is configured to be supported by its base in a first position when in the horizontal orientation and supported in a second position when in the vertical orientation, with the first and second positions being spaced apart horizontally and/or vertically. In one exemplary embodiment, the mast is supported for rotation about a fixed axis that is perpendicular to a longitudinal axis of the mast but spaced apart from the bottom end of the mast. In another exemplary embodiment, the mast is supported for pivoting movement on a carriage that translates and rotates relative to the base as the mast is rotated between the horizontal and vertical orientations. The mast assembly of the present disclosure can have an overall height when in the horizontal orientation of less than 21 inches such that the mast assembly does not protrude above the sides of a typical truck bed. A silent and non-contact detent mechanism is also disclosed.
In accordance with one aspect of the present disclosure, a tilting and telescoping mast assembly comprises a mast having a longitudinal axis, and a tilt mechanism supporting the mast for pivoting about a tilt rotation axis between a first position and a second position. The tilt rotation axis is perpendicular to and spaced from the longitudinal axis of the mast, whereby the mast is displaced in a horizontal direction as the tilt mechanism rotates the mast between the first and second positions.
The tilt mechanism can include a base mountable to a surface, first and second side walls extending from the base, and a tilt frame supported between the first and second side walls for movement between a horizontal orientation and a vertical orientation, wherein the mast is supported by the tilt frame. Bearings received in each side wall can support the tilt frame for pivoting. A locking mechanism for securing the tilt frame in at least one of the first position or the second position can be provided. The locking mechanism can include a lock wedge supported on a rod of the tilt frame and configured to engage a lock block supported on an outside of one of the side walls to restrict movement of the tilt frame relative to the side wall, the lock wedge being rotatable between a release position and an engaged position. At least one of the side walls can include an opening through which the rod extends, the rod configured to move within the opening as the tilt frame pivots between the first and second positions. An actuator can be operatively coupled to the lock wedge to rotate the lock wedge between the release position and the engaged position. A tilt actuator can be operatively coupled to the tilt frame rotate the tilt frame. The tilt actuator can include a leadscrew coupled to the tilt frame, the leadscrew operative to rotate the tilt frame from the horizontal orientation to the vertical orientation when turned in a first direction. The leadscrew can include a threaded shaft and a carriage threadedly engaged with the threaded shaft such that rotation of the leadscrew in a first direction advances the carriage along the shaft and rotation of the leadscrew in a second direction opposite the first direction retracts the carriage along the shaft, and wherein the carriage is coupled to the tilt frame by a cable. The assembly can include horizontal lock block, a vertical lock block and an intermediate lock block, wherein each of the lock blocks are mounted to a common sidewall adjacent the opening in the sidewall, and wherein the lock wedge is separately engageable with any one of the lock blocks when the lock block is in a first orientation to secure the tilt frame against rotation, and wherein the lock wedge, in a second orientation, passes freely by the intermediate lock block as the tilt frame moves between the horizontal and vertical orientations, whereby the lock wedge and the intermediate lock block function as a silent ratchet mechanism.
In accordance with another aspect of the present disclosure, a tilt mechanism for supporting an associated mast for pivoting between a first position and a second position about a tilt rotation axis comprises a tilt frame supported for rotation about the tilt rotation axis, wherein the tilt rotation axis is perpendicular to and spaced from a longitudinal axis of the associated mast. The associated mast is displaced in a horizontal direction as the tilt mechanism rotates the associated mast between the first and second positions.
The tilt mechanism can include a base mountable to a surface, and first and second side walls extending from the base, wherein the tilt frame is supported between the first and second side walls for movement between a horizontal orientation and a vertical orientation, and wherein the associated mast is supported by the tilt frame. Bearings received in each side wall can support the tilt frame for pivoting. A locking mechanism for securing the tilt frame in at least one of the first position or the second position can be provided. The locking mechanism can include a lock wedge supported on a rod of the tilt frame and configured to engage a lock block supported on an outside of one of the side walls to restrict movement of the tilt frame relative to the side wall, the lock wedge being rotatable between a release position and an engaged position. At least one of the side walls can include an opening through which the rod extends, the rod configured to move within the opening as the tilt frame pivots between the first and second positions. An actuator can be operatively coupled to the lock wedge to rotate the lock wedge between the release position and the engaged position. A tilt actuator can be operatively coupled to the tilt frame to rotate the tilt frame. The tilt actuator can include a leadscrew coupled to the tilt frame; the leadscrew operative to rotate the tilt frame from the horizontal orientation to the vertical orientation when turned in a first direction. The leadscrew can include a threaded shaft and a carriage threadedly engaged with the threaded shaft such that rotation of the leadscrew in a first direction advances the carriage along the shaft and rotation of the leadscrew in a second direction opposite the first direction retracts the carriage along the shaft, and wherein the carriage is coupled to the tilt frame by a cable.
In accordance with another aspect of the present disclosure, a method of deploying a tilting and telescoping mast assembly comprises supporting a mast assembly having a longitudinal axis with a tilt mechanism configured to pivot the mast assembly between a first position and a second position about a tilt rotation axis perpendicular to and spaced from the longitudinal axis of the telescoping mast, and pivoting the mast assembly using the tilt mechanism, whereby the mast assembly is displaced in a horizontal direction as the tilt mechanism rotates the mast assembly between the first and second positions.
With reference to
Turning to
The tilt assembly 114 includes an actuator that is configured to rotate the tilt frame 124 from the horizontal orientation to the vertical orientation. In this embodiment, the actuator includes a leadscrew 128 driven by an electric motor 130. The leadscrew 128 and electric motor 130 are mounted to the base 118 outboard of side wall 122a. As shown in
It should now be appreciated that the leadscrew 128 can be actuated by the motor 130 to pull the cable 132 to thereby rotate the tilt frame 124 from the horizontal orientation to the vertical orientation as the carriage C is driven towards the gear end of the lead screw 128. As will be described in more detail below, the leadscrew 128 is also used to control the return of the tilt frame 124 to the horizontal orientation from the vertical orientation.
The tilt frame 124 includes outwardly extending rods 134a/134b that are received in openings 136a/136b in the side walls 122a and 122b. The range of motion of the tilt frame 124 is limited by the rods 132a/132b impinging on adjustable blocks at the ends of the openings 136a/136b. The tilt assembly 114 further includes a pair of locking mechanisms 138a and 138b for securing the tilt frame 124 in the horizontal and vertical orientations. Each locking mechanism includes an actuator 140a/140b (pneumatic, hydraulic, electric or otherwise) fixed for rotation with the tilt frame 124 about the tilt rotation axis A-A for rotation with the tilt frame 124. The other end of the actuator 140a/140b is fixed to a lock wedge 146a/146b that is supported for rotation on a rod 132a/132b. Each lock wedge 146a/146b is configured to engage with a horizontal lock wedge block 150a/150b (to lock the tilt frame 124 in the horizontal orientation) and a vertical lock wedge block 152a/152 (to lock the tilt frame 124 in the vertical orientation). Each of the lock wedge blocks 150a/150b and 152a/152b are adjustable in height to ensure a close fit with the lock wedges 146a/146b. This ensures that any play in the components can be taken up to ensure the system securely locks in the horizontal and vertical orientations.
To deploy the mast assembly 110, actuators 140a and 140b are activated to disengage the lock wedges 146a and 146b from the horizontal lock wedge blocks 150a and 150b by rotating the lock wedges from the position shown in, for example,
To return the mast assembly 110 to the nested/stowed position (e.g., horizontal orientation), the electric motor 130 is activated to relieve the load from the locking mechanisms 138a and 138b. The locking actuators 140a and 140 are then activated to rotate the lock wedges 146a and 146b to a position to clear the vertical lock wedge blocks 152a and 152b. Because the tilt frame 124 is cantilevered from the rotation axis A-A in the vertical orientation, gravity tends to rotate the tilt frame 124 towards the horizontal orientation. As such, the electric motor 130 is activated to control the gravity-induced return of the tilt frame 124 to the horizontal orientation, at which time the locking actuators 140a and 140b can be activated to lock the tilt frame 124 in the horizontal orientation.
It should be appreciated that by locating the axis of rotation A-A of the tilt frame 124 at the upper portion of the tilt assembly 114 and supporting the mast 112 with the tilt frame 124 in a position offset from the axis of rotation A-A, the mast assembly 110 can be mounted immediately adjacent a vertical structure, such as a truck bed wall (e.g., adjacent the cab). As such, in the horizontal orientation, the mast 112 is coextensive with the base 118 thereby eliminating any dead space in the installation and maximizing the space for the mast assembly and/or payload within a given installation space. In some installations, the exemplary mast assembly 110 can be more closely positioned relative to a vehicle's center of mass thereby increasing or maintaining vehicle performance characteristics. Moreover, the exemplary mast assembly 110 can have a vertical height (in the horizontal orientation) of 21 inches or less such that it can be installed in a traditional truck bed without extending above the truck bed rails.
With reference to
In operation, a control system configured for controlling the mast assembly 110 receives a signal or otherwise determines the absolute position of the tilt frame 124 travel between horizontal and vertical orientations. In one embodiment, a string potentiometer is used to determine the position of the carriage C on the screw S and this information is used to extrapolate an angular orientation of the tilt frame 124. Other position/orientation sensors can be used in place of or in addition to a string potentiometer. The control system uses the rotational position value of the tilt frame 124 to determine when to actuate and in what direction the linear actuators 140a/140b to engage/disengaged the lock wedges 146a/146b to allow the tilt frame 124 to pivot. In this regard, the controller may move the lock wedges 146a/146b to an angle that clears each block (e.g., SB1/SB2) as the lock wedges 146a/146b move past, and then actuates the linear actuators 142a/142 to rotate the lock wedges 146a/146b down after clearing each block to thereby position the lock wedges 146a/146b such that they will contact the stop surfaces SS1/SS2 should a drive system (e.g., hoist 130) failure occur thus preventing the mast and payload from returning to a horizontal orientation unexpectedly. In the illustrated embodiment, stop surface SS1 corresponds to approximately a 45-degree angle of the mast. In the vertical and horizontal orientation of the tilt frame 124, the controller C engages the lock wedges 146a/146b with respective wedge blocks to lock the tilt frame against rotation.
The lock wedges 146a/146b and the stops surfaces SS1 and SS2 of the present embodiment essential function as a noiseless and contactless (unless there is a failure) electronic ratchet mechanism. It should be appreciated that the stop surfaces SS1 and SS2 would typically be provided on both sides of the mast assembly 110. In addition to the above-noted operation, the control system could be configured to execute a command to gently travel the tilt frame 124 to one of the stop positions and engage the stop surface with the locking mechanisms 140a and 140b to lock the mast in a position for an installer to safely mount the payload or perform maintenance, for example.
In some embodiments, multiple intermediate stop blocks can be provided along the path of travel of the lock wedges 146a/146b such that the lock wedges 146a/146b can be configured to engage any adjacent stop block if needed to secure the tilt frame at an intermediate orientation for any reason.
Turning to
The mast assembly 210 shares many of the same features as mast assembly 110 of
A main difference between the mast assembly 210 and the mast assembly 110, is that the tilt assembly 114 of this embodiment includes a hoist 230 that is configured to rotate the tilt frame 224 from the horizontal orientation to the vertical orientation. The hoist 230 can be an electric winch, for example. To this end, a cable 232 of the hoist 230 is secured to the tilt frame 224 at a rear lower portion 234 thereof. Attaching the cable 232 at this location maximizes the moment applied to the tilt frame 224 by the hoist 230 when the tilt frame 224 begins rotation from the horizontal orientation towards the vertical orientation. As will be described in more detail below, the hoist 230 is also used to control the return of the tilt frame 224 to the horizontal orientation from the vertical orientation.
To deploy the mast assembly 210, the locking mechanisms are actuated in similar manner to the locking mechanisms 140a/140b to release the tilt frame 224 for pivoting motion. Meanwhile, the hoist 230 is activated to pull the tilt frame 224 from the position of
To return the mast assembly 210 to the nested/stowed position (e.g., horizontal orientation), the hoist 230 is activated to relieve the load from the locking mechanisms, and then the locking mechanisms are actuated to release the tilt frame 224 for pivoting motion. Because the tilt frame 224 is cantilevered from the rotation axis A-A in the vertical orientation, gravity tends to rotate the tilt frame 224 towards the horizontal orientation. As such, the hoist 230 is activated to control the gravity-induced return of the tilt frame 224 to the horizontal orientation, at which time the locking mechanisms can be activated to lock the tilt frame 224 in the horizontal orientation.
Turning now to
The articulating tilt assembly 314 includes a base 318 mountable to a surface, such as a truck bed, and a pair of spaced-apart side supports 322a and 322b extending upwardly from the base 318. The base 318 and side supports 322a and 322b support a pair of spaced-apart curved tracks 324a and 324b. A carriage 330 having a plurality of wheels 332 is supported for movement along the arcuate (approximately 90-degree arc) tracks 324a and 324b. The telescoping mast 312 is supported by the carriage 330 for movement between the horizontal and vertical orientations.
The articulating tilt assembly 314 includes a hoist 340 configured to pull the carriage 330 from the position shown in
Once the carriage 330 is in the position of
To return the mast assembly 310 to the nested/stowed position (e.g., horizontal orientation), the over-toggle clamps 350a and 350b are released and a linear actuator 370 (pneumatic, hydraulic, electric or otherwise) pushes the carriage 330 back up the tracks 324a and 324b until gravity acting on the mast assembly 312 is sufficient to drive the carriage 330 back to the position of
In some embodiments, the tracks 324a/324b can include a bumper or spring-loaded stop (not shown) at each end against which the wheels 332 engage at the limits of their travel on the tracks 324a/324b to dampen the motion of the carriage 330 and also provides some force assist for the hoist 340 for the initial inch of travel when the hoist 340 force vectors are at their worst case (e.g., has to pull the hardest to move the carriage 330).
It should be appreciated that the control of the various components of the exemplary embodiments including the hoist, linear actuators, telescoping mast, etc. can be performed by a controller C. The controller C can include a control interface such as a CAN-bus programmable display.
The exemplary embodiment has been described with reference to the preferred embodiments. Obviously, modifications and alterations will occur to others upon reading and understanding the preceding detailed description. It is intended that the exemplary embodiment be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
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International Search Report and Written Opinion of International Application Serial No. PCST/US2022/040075 dated Nov. 23, 2022, 15 pages. |
Number | Date | Country | |
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20230050712 A1 | Feb 2023 | US |
Number | Date | Country | |
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63233023 | Aug 2021 | US |