Tilting and reclining wheelchair

Information

  • Patent Grant
  • 6409265
  • Patent Number
    6,409,265
  • Date Filed
    Wednesday, May 31, 2000
    24 years ago
  • Date Issued
    Tuesday, June 25, 2002
    22 years ago
Abstract
A wheelchair has a base and further comprises a seat frame mounted for tilting with respect to the base, and a seat frame tilting mechanism for rotating the seat frame with respect to the base. A back frame is mounted for reclining with respect to the base, and a back frame recline mechanism is positioned for rotating the back frame with respect to the base. A controller is provided for separately controlling the seat frame tilting mechanism and back frame recline mechanism so that the seat frame and the back frame can be rotated independently.
Description




TECHNICAL FIELD




The present invention relates to wheelchairs, and particularly to wheelchairs capable of moving the seat and back for tilting and reclining.




BACKGROUND OF THE INVENTION




Wheelchairs often have a fixed seat consisting of a seating surface and a back frame. The seating surface is usually either horizontal or slightly tilted back, with the front edge of the seating surface slightly higher than the rear edge of that surface. If the wheelchair user sits in the same position in a wheelchair for a long period of time, pressure is continuously applied to the tissue on the portion of the user's body (buttocks, legs, and/or back) that is bearing the user's weight in that position. Blood circulation to that tissue will be reduced, and ulcers or other problems can result.




To avoid these problems, it is necessary for people sitting in wheelchairs to shift their body weight from time to time. This is often accomplished by tilting the seat portion of the wheelchair backwards so that the user's weight is shifted away from the pressure points on the user's body. Also, the user's weight can be shifted by reclining the back frame.




A problem with wheelchairs that have both a tilt and recline capability is that the user's body is subject to shear problems during the maneuvering of the tilt and the recline apparatus. Due to the displacement between the anatomical pivot of the hip and the seat/back pivot, shear forces are introduced in the recline process. Previous efforts to mitigate this shear force have resulted in only crude approximations of the correct location of the back. Another problem seen in existing recline chairs is a tendency of the individual to slide out of the seat after repeated reclines. This can be due to the shear forces. Also the way the hip rotates during the recline process can be different from how it rotates when the individual comes back up or unreclines.




It would be advantageous if there could be developed a wheelchair having a tilt apparatus and a recline apparatus, where the tilt and recline functions are operated to minimize the shear forces transmitted to the wheelchair user. Also, it would be advantageous if there could be developed a method of unreclining, i.e., returning the reclined backrest of a wheelchair to an upright position, without causing the wheelchair user to have a tendency to slide forward along the wheelchair seat. Further, there is a need for improvements in wheelchairs to make them more conformable to the user's needs.




SUMMARY OF THE INVENTION




The above objects as well as other objects not specifically enumerated are achieved by a wheelchair having a base and further comprising a seat frame mounted for tilting with respect to the base, and a seat frame tilting mechanism for rotating the seat frame with respect to the base. A back frame is mounted for reclining with respect to the base, and a back frame recline mechanism is positioned for rotating the back frame with respect to the base. A controller is provided for separately controlling the seat frame tilting mechanism and back frame recline mechanism so that the seat frame and the back frame can be rotated independently.




According to this invention there is also provided a wheelchair having shear reducing characteristics. The wheelchair includes a wheelchair base, a back frame mounted for reclining relative to the base at various angles of recline with respect to an initial position, a shear plate mounted on the back frame for movement with respect to the back frame, and a counter weight mounted on the back frame and connected to the shear plate so that the shear plate is counterbalanced, thereby enabling the shear plate to be freely moved with respect to the back frame to reduce the shear experienced by users of the wheelchair.




Various objects and advantages of this invention will become apparent to those skilled in the art from the following detailed description of the preferred embodiment, when read in light of the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic view in elevation of a wheelchair having the tilt and recline features of the invention.





FIGS. 2



a


-


2




d


schematically illustrate the unreclining sequence of the invention.





FIGS. 3



a


-


3




d


schematically illustrate a different unreclining sequence of the invention.





FIG. 4

is a schematic elevational view of the wheelchair back frame and counterbalanced shear plate.





FIG. 5

is a schematic view in elevation of a tilting and reclining wheelchair according to the invention.





FIG. 6

is a schematic view in elevation of a different tilting and reclining wheelchair according to the invention.





FIG. 7

is a schematic view in elevation of another tilting and reclining wheelchair according to the invention.





FIG. 8

is a schematic view in elevation of yet another tilting and reclining wheelchair according to the invention.





FIG. 9

is a schematic view of a different wheelchair capable of tilting and reclining according to the invention.











DETAILED DESCRIPTION OF THE INVENTION




As shown in

FIG. 1

, a wheelchair indicated generally at


10


is comprised of a wheelchair base


12


, which is mounted for movement on front caster wheels


14


and rear drive wheels


16


. The wheelchair is preferably provided with a drive motor, not shown, for each of the drive wheels, and a source of power for the drive motors, also not shown. A seat frame


18


supports a seat cushion


20


for the support of the user. A back frame


22


is provided to support the user's body, and a head rest


24


supports the user's head. The user's arms can be supported by armrests, partially shown at


26


. Leg rests


28


and footrests


30


are also provided.




The seat frame is mounted for rotation or tilting in a clockwise direction (as shown in

FIG. 1

) so that the wheelchair user can be tipped back to shift the user's weight for comfort purposes and to relieve pressure from various body parts. The seat frame


18


is pivotally mounted at tilt pivot points


34


, which are attached to a carriage


36


. The carriage


36


is mounted for a sliding forward and rearward movement along a track or glide


38


fixed to the wheelchair base


12


. Any other type of sliding movement can be used. A seat frame rear cross piece, not shown, can be an integral part of the carriage. As the carriage


36


is moved forward within the glide, the tilt pivot points


34


, and hence the seat frame, are pulled forward with respect to the wheelchair base


12


. A tilt linkage


40


hingedly connects the seat frame


18


to the wheelchair base


12


. A tilt actuator


42


, which can be an electrically powered linear actuator, is connected to the base to pull the carriage


36


forward with respect to the base, thereby tilting the seat frame


18


. As the carriage slides forward, the tilt linkage


40


pushes up the front of the seat frame


18


. The seat frame is provided with a tilt sensor


44


that provides an indication of the amount of tilt or rotation of the seat frame with respect to a frame of reference such as the wheelchair base


12


. The tilt sensor


44


can be any suitable means for measuring the tilt. A tilt sensor that can be used for measuring tilt (or recline) is a potentiometer that provides an electrical signal indicative of the amount of tilt of the seat frame. Alternatively, pulses generated by a reed switch and magnets associated the actuator can be used to provide an electrical signal indicative of the amount of tilt or recline. Another means for measuring tilt or recline is a quadrature device. As shown, the tilt sensor


44


can be connected via a belt to the tilt pivot so that the potentiometer rotates upon tilting the seat frame. Although the tilting mechanism illustrated in

FIG. 1

uses a horizontally oriented linear actuator, a vertically oriented linear actuator or any other tilting mechanism could be used as well.




The leg rests


28


are adapted with a leg rest actuators


48


that pivot the leg rests about pivot points


50


with respect to the seat frame


18


. The leg rests are optionally provided with leg rest extensions


52


, powered by extension actuators


54


to stretch out the length of the leg rests, thereby changing the distance between the footrests


30


and the seat frame. The leg rest extensions allow the leg rests to conform to the needs of the wheelchair user. Optionally, the footrests


30


can be pivotally mounted with respect to the leg rests


28


, in a manner not illustrated, so that the angle between the footrests and the leg rests can be changed to accommodate the needs of the wheelchair user. It can be seen that the leg rest extensions and the pivoting of the footrests involve the use of movable frame members i.e., the leg rests


28


and the footrests


30


, that can be moved to provide the wheelchair with user conforming characteristics. User conforming characteristics means that various frame members are moved to fit the particular physical characteristics of the user throughout various ranges of motion of the movable frame members. In conforming the frame member to the user, the frame member is moved or positioned in such a way as to minimize or eliminate the shear stress and other forces on the user's body. For example, the raising of the leg rests


28


by the action of the leg rest actuator


48


may require a corresponding extension of the leg rest extension


52


by the leg rest extension actuator


54


to accommodate the anatomical needs of the wheelchair user during this particular motion.




The wheelchair back frame


22


is mounted for reclining motion about recline pivot points


58


. The recline pivot points can be positioned on the seat frame


18


as shown, or can be positioned on the wheelchair base


12


or on the carriage, as will be explained below. The reclining movement of the back frame can be driven by any suitable mechanism, such as a recline actuator


60


mounted on the carriage. Operation of the recline actuator rotates or reclines the back frame


22


from an initial position, shown in

FIG. 1

, to a reclined position. The recline actuator


60


is also used to raise up or unrecline the back frame. Although the initial position for the back frame can be any suitable orientation, it is preferably generally vertical, which is roughly


90


degrees with respect to the wheelchair base


12


or with respect to a horizontal line


62


. When the back frame


22


is in a vertical position, the recline actuator


60


is vertically oriented. Recline sensors


64


, which can be similar to the tilt sensors


44


, can be used to measure the amount of recline of the back frame. The recline sensors could also be mounted in the actuator.




The back frame


22


of the wheelchair is provided with a shear plate


68


that is mounted for movement with respect to the back frame. The shear plate


68


can be any suitable back support member, and can be provided with a cushion, not shown. A shear plate actuator


70


is connected to the shear plate


68


and the back frame to move the shear plate with respect to the back frame. The movement of the shear plate is up and down with respect to the back frame, when the back frame is in a vertical orientation. More precisely the movement of the shear place is toward or away from the recline pivots


58


. A shear plate sensor


72


measures the amount of movement of the shear plate with respect to the back frame.




The head rest


24


is mounted at the top end of the back frame. The head rest can be mounted for movement along length of the back frame (i.e., vertically in the view shown in

FIG. 1

) as well as movement forward or rearward with respect to the back frame. Alternatively, the head rest


24


can be mounted on the shear plate


68


for movement relative to the back frame


22


. The headrest can be provided with a sensor, not shown, that indicates the position of the headrest with respect to a frame of reference, which can be the back frame


22


, the shear plate


68


, or the wheelchair base


12


.




A controller


76


is provided to control the various wheelchair seating functions and movement of the various movable frame members, i.e., the seat frame


18


, back frame


22


, head rest


24


, arm rests


26


, leg rests


28


, and foot rests


30


. The controller can be any device suitable for controlling the various functions of the wheelchair. Preferably the controller


76


is a computer that is capable of receiving input from the various sensors, storing positioning sequences in a storage device, and sending signals to various actuators for moving the various frame members. For example, sensor


44


for sensing the amount of tilt of the seat frame and sensor recline sensor


64


for sensing the amount of recline of the back frame can be linked by a connection to the controller to enable the controller to be aware of the movement of the seat frame and back frame. The connection can be a hard wire as shown in the drawings, a radio signal device, or any other suitable device for communicating between the sensors and the controller.




The controller can be programmed to maintain limits associated with the tilt and recline features of the wheelchair. The controller can be programmed to allow the speed of the tilt and recline actuators to be adjusted. The controller can be provided with a timer or alarm that can be set to alert the user that it is time to perform a weight shift function.




As shown in

FIG. 4

the shear plate


68


can be counterbalanced to make it easier to adjust the relative position of the shear plate and the back frame


22


. This can be accomplished by providing a counter weight


80


that is preferably mounted for vertical (parallel) movement along a counterweight guide


82


. The counterweight


80


can be mounted by a cable


84


that extends around a pulley


86


and is anchored at a cable anchor


88


. Shear guides


90


can optionally be used to guide the shear plate with respect to the back frame


22


.




A clutch, not shown, can be associated with the pulley


86


, or the any other movable aspect of the back frame, to selectively allows movement of the shear plate with respect to the back frame. For example, the controller can be programmed so that the clutch allows movement of the shear plate with respect to the back frame only when the back frame is reclining. Other control schemes can be used, such as controlling the pulley to selectively allow movement of the shear plate with respect to the back frame. The controller can be programmed so that the movement of the shear plate with respect to the back frame is normally restricted, but is unrestricted when the back frame is reclining. The term “restricted” means that the relative movement between the shear plate and the back frame is prevented, and “unrestricted” means that the restriction is lifted.




The individual shear characteristics of each wheelchair user can be programmed into his or her particular wheelchair. This is accomplished by taking the user through a recline sequence and measuring the shear generated at the shear plate


68


at each point during the reclining process. This can be done in finite increments or as a continuum. In one embodiment of the invention, the shear is measured at several angles of recline, which means at least four different angles, preferably at least eight angles, and up to as much as an infinite amount of angles in a continuum. Set points or data points that include such information as position and shear measurements are taken during this programming process. Once programmed, the controller


94


will adjust the shear plate during the recline sequence to avoid generating shear between the user and the shear plate


68


.




Operation of the programmed controller


94


includes driving the shear plate


68


as the back frame


22


reclines to eliminate any displacement between user and the shear plate. To do this the controller senses the recline angle through the recline sensor


64


and moves the shear plate to a programmed location. The controller


94


can determine the position of the shear plate through the shear sensor. The shear function, that is the position of the shear plate as a function of the recline angle, is unique for each individual user. Furthermore the shape of this function is unique as well. For this reason attempting to set this program with a mechanical linkage and in a linear relationship, as most current systems do, results in a less than satisfactory control pattern. The programming of the controller according to the method of the invention can be accomplished in a variety of ways.




One of the methods used to reduce shear is to counter balance the shear plate


68


, as disclosed above in FIG.


4


. The shear plate is mounted on the glides


90


to allow it to easily move up and down on the back frame


22


. The back frame is pivotally connected for a reclining motion. The counterweight


80


is mounted to a second glide


82


positioned between it and the back frame


22


. This counterweight glide


82


is mounted such that the weight


80


may also travel up and down parallel to the shear plate. The mass of the counter weight


80


is the same as the shear plate


68


. With this configuration any shear force present as a result of reclining an individual seated in the chair will cause the shear plate to move and mitigate this force. As the back frame reclines both the shear plate


68


and the counter weight


80


transfer more and more of their weight to the glides


82


and


90


, thereby maintaining the initial equilibrium. Preferably, the back is counter-balanced using a weight equivalent to the weight of the shear plate


68


and everything attached to it, such as a back cushion, not shown, the head rest


24


, and other equipment associated with the back frame.




A first method of establishing tilt and recline control parameters for a particular user involves sensing the shear forces experienced by the user during a recline operation. As the user reclines, any shear forces that exist will cause the back to travel up or down, thereby mitigating the shear force. The controller will record the readings of the shear plate at intervals during the recline and, using these points, generate a shear function.




A second method of establishing tilt and recline control parameters for a particular user is to recline the back frame


22


and at intervals stop and adjust the shear plate


68


. The adjustments are recorded. The controller


94


is used to stop the recline process at predetermined intervals. The user, a therapist or an attendant can make the adjustments.




A third method of establishing the tilt and recline control parameters for a particular user is to use some point on the user's body to follow during the recline programming. This reference point is preferably a reference with respect to the user's head since the head is attached through the spine to the hip, and therefore makes a fairly reliable frame of reference.




In the most preferred embodiment of the invention, the movements of the seat frame


18


and the back frame


22


are independently actuated, but are coordinated for the is best kinematic motion for the wheelchair user. To perform a tilt of the seat frame


18


while controlling the angle between the seat frame and the back frame


22


, both the tilt actuator


42


for the seat frame


18


and the recline actuator


60


for the back frame are used. For tilt to occur, the seat frame must rotate, and at the same time the recline actuator


60


must rotate the back frame to maintain the seat-to-back angle at a constant level. In this configuration, the recline actuator


60


does not move the back frame


22


in relation to the seat frame


18


, but rather in relation to the wheelchair base


12


or the carriage


36


.




The controller


94


of the invention is also capable of activating the tilt and recline in concert. One of the advantages of the invention is that the unrecline process, i.e., the process of returning to an upright position from a reclined position, can be accomplished in a manner to overcome the tendency of the user to slide out of the seat during the unrecline process. It has been discovered that during the unrecline process, if the user tilts the seat frame


18


upward before the back fame is unreclined or brought up, the user's hips are stabilized and the unrecline process is more stable for the user, and more repeatable. The controller


94


can coordinate both the tilt and the recline operations into a single function. Several sequences exist.




A first unrecline sequence according to this invention is shown in

FIGS. 2



a


-


2




d


. As shown in

FIG. 2



a


, the wheelchair is initially configured with the seat frame


18


untilted with respect to the wheelchair base


12


, and with the back frame


22


reclined to an angle generally parallel to the horizontal line


62


. The angle formed between the seat frame and the back frame, indicated at


106


, is approximately 180 degrees. The unrecline process begins by tilting the seat frame


18


a moderate amount, such as an angle


108


of about 30-45 degrees with respect to the horizontal line


62


, for example. This is shown in

FIG. 2



b


. The third step is an unreclining of the back frame


22


so that the angle


106


between the seat frame and the back frame is within the range of from about 80 to about 120 degrees, such as about 90 degrees, for example. The final step is bringing both the seat frame and the back frame to an upright position together as the seat-to-back angle


106


is maintained relatively constant, as shown in

FIG. 2



d


. By tilting the seat frame


18


prior to the unreclining of the back frame, the wheelchair user is not subject to the forces that would cause a tendency for the wheelchair user to slide out of the wheelchair during the unrecline process.




An alternate unrecline sequence is shown in

FIGS. 3



a


-


3




d


. This sequence is similar to that shown in

FIGS. 2



a


-


2




d


, except that instead of tilting the seat frame


18


(shown in

FIG. 2



b


) prior to beginning the unrecline of the back frame


22


(shown in

FIG. 2



c


), the unrecline of the back frame


22


occurs simultaneously with the tilt of the seat frame


18


, as shown in

FIG. 3



b


. Once the angle


106


between the seat frame and the back frame is brought to within the range of from about 80 to about 120 degrees, as shown in

FIG. 3



c


, the seat frame and back frame are both rotated to the upright position, as shown in

FIG. 3



d


, while maintaining the angle


106


within the range of from about 80 to about 120 degrees.




Several different arrangements can be used to accomplish the tilting and reclining of the seat frame and the back frame. As shown in

FIG. 5

, the wheelchair, indicated generally at


110


includes a base


112


, and a carriage


114


slidably mounted on a guide member


116


for forward and rearward movement by the action of a linear actuator


118


. The seat frame


120


is pivotally mounted on the carriage


114


at pivot point


122


, and linked to the base


112


with a pivotally mounted strut


124


so that when the carriage is moved forward the seat frame


120


will tilt or rotate. The carriage


114


, strut


124


and actuator


118


comprise a seat frame tilting mechanism for tilting or rotating the seat frame


120


.




The back frame


126


is pivotally mounted on the seat frame at pivot point


128


, which can be the same as the seat frame pivot point


122


, although not shown that way in

FIG. 5. A

rigid structural member, such as bell crank


130


, is connected via pivot point


132


and actuator


134


to the seat frame


120


. The bell crank and actuator


134


act together to form a back frame recline mechanism for rotating the back frame


126


with respect to the seat frame. The actuator


134


is pivotally connected to the seat frame


120


at pivot point


136


. It can be seen that with no activation of the actuator


134


, tilting of the seat frame


120


causes a corresponding movement of the back frame, and the angle between the seat frame and the back frame is maintained constant. Movement or activation of the actuator


134


causes the back frame to move relative to the seat frame, thereby changing the angle between the seat frame and the back frame. It is to be understood that numerous other arrangements can be used to move the back frame relative to the seat frame.




In the wheelchair


110


shown in

FIG. 6

, the back frame


126


is pivotally mounted at pivot point


128


relative to the carriage


114


, and hence relative to the base


112


, rather than relative to the seat frame


120


. However, the back frame


126


is still actuated with respect to the seat frame


120


by means of the actuator


134


and the bell crank


130


, so that movement of the seat frame


120


will cause a similar movement of the back frame


126


. This will keep the angle between the seat frame and the seat back relatively constant when the seat frame


120


is tilted, unless the actuator


134


changes that angle.




The wheelchair


110


illustrated in

FIG. 7

includes the seat frame


120


pivotally mounted from the carriage


114


at pivot point


122


, and the back frame


126


pivotally mounted from the seat frame at pivot point


128


. The back frame


126


is movable with respect to the carriage


114


by means of a back frame actuator


138


, pivotally mounted from the carriage at pivot point


140


. The back frame actuator


138


is pivotally connected to the back frame


126


at pivotal connection


142


. It can be seen that tilting the seat frame


120


will not cause a significant movement in the back frame


126


. The back frame is independently operable relative to the tilting of the seat frame. In order to tilt the seat frame and still maintain a constant angle between the seat frame and the back frame, both the seat frame actuator


134


and the back frame actuator


138


must be coordinated.





FIG. 8

illustrates another embodiment of the wheelchair


110


similar to those shown in

FIGS. 5-7

, but having both the back frame pivot point


128


and the back frame actuator


138


mounted on the carriage


114


. It can be seen that tilting of the seat frame


120


will not result in any movement of the back frame


126


. The back frame is independently operable relative to the tilting of the seat frame. In order to tilt the seat frame and still maintain a constant angle between the seat frame and the back frame, both the seat frame actuator


134


and the back frame actuator


138


must be coordinated.




As shown in

FIG. 9

, the seat frame


150


of another wheelchair


152


according to the invention is mounted on a strut


154


for elevation with respect to the base


156


. The strut


154


is pivotally mounted at a first end


158


on a forward end


160


of the base and pivotally connected at a second end


162


to the seat frame


150


. An actuator


164


is pivotally connected (indirectly) to the base


156


via a support arm


166


, at pivot point


168


. The actuator is also pivotally connected to the strut. As can be seen in

FIG. 9

, the actuator


164


is pivotally mounted to the strut


154


at a point intermediate the first end


158


and the second end


160


. The actuator


158


tilts or rotates the seat frame


150


. As the seat frame


150


is raised, the carriage


170


is pulled forward on the guide member


172


. The back frame


174


is mounted via pivot pin


176


to the carriage


170


and is articulated or reclined by the action of the back frame actuator


178


.




The principle and mode of operation of this invention have been described in its preferred embodiments. However, it should be noted that this invention may be practiced otherwise than as specifically illustrated and described without departing from its scope.



Claims
  • 1. A wheelchair having a base and further comprising:a seat frame mounted for tilting with respect to the base; a strut pivotally mounted at a first end on a forward end of the base and pivotally connected at a second end to the seat frame; an actuator pivotally mounted to the base and pivotally mounted directly to the strut; wherein, extension of the actuator rotates the strut with respect to the base, thereby tilting the seat frame with respect to the base.
  • 2. The wheelchair of claim 1 in which the seat frame is pivotally mounted on a carriage that is mounted for a sliding forward and rearward movement with respect to the base.
  • 3. The wheelchair of claim 1 in which the pivotal mounting of the actuator to the base comprises pivotally mounting the actuator on a support arm that is attached to the base.
  • 4. The wheelchair of claim 1 in which the actuator is pivotally mounted to the strut at a point intermediate the first end and the second end.
  • 5. A wheelchair having a base and further comprising:a seat frame mounted for tilting with respect to the base; a strut pivotally mounted at a first end on a forward end of the base and pivotally connected at a second end to the seat frame; an actuator pivotally mounted to the base and pivotally mounted to the strut, the actuator being pivotally mounted to the strut at a point intermediate the first end and the second end; wherein, extension of the actuator rotates the strut with respect to the base, thereby tilting the seat frame with respect to the base.
  • 6. The wheelchair of claim 5 in which the seat frame is pivotally mounted on a carriage that is mounted for a sliding forward and rearward movement with respect to the base.
  • 7. The wheelchair of claim 5 in which the pivotal mounting of the actuator to the base comprises pivotally mounting the actuator on a support arm that is attached to the base.
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