Examples of tilting wheeled vehicles are described by U.S. Pat. No. 8,925,940, the entire contents of which is incorporated herein by reference for all purposes. At least some of these tilting wheeled vehicles are three-wheeled vehicles that feature a pair of front steerable wheels and a single rear wheel.
Features of a tilting wheeled vehicle are disclosed, including a steering system, a wheel system, and an intermediate pivot yoke that can couple the steering system to the wheel system.
According to an example, the steering system for the tilting wheeled vehicle comprises: a steering knuckle including: a bracket coupled to a steering shaft; and a central carrier coupled to the bracket by a first rotational bearing and by a second rotational bearing located on opposing sides of the central carrier. The central carrier is rotatable relative to the bracket about a first axis via the first rotational bearing and the second rotational bearing. The steering system further comprises a first tie rod coupled to a first side of the central carrier by a first spherical bearing; and a second tie rod coupled to a second side of the central carrier opposite the first side by a second spherical bearing. The first tie rod is rotatable in multiple degrees of freedom relative to the central carrier via the first spherical bearing. The second tie rod is rotatable in multiple degrees of freedom relative to the central carrier via the second spherical bearing. The first spherical bearing and the second spherical bearing are spaced apart from each other in a dimension that is orthogonal to the first axis.
Features of a tilting wheeled vehicle are disclosed, including a steering system, a wheel system, and an intermediate pivot yoke that can couple the steering system to the wheel system. The disclosed steering system, a wheel system, and pivot yoke can be used in a three-wheeled vehicle, such as disclosed by U.S. Pat. No. 8,925,940. However, the disclosed steering system, a wheel system, and pivot yoke can be used in a variety of other types of vehicles that have different form factors.
The tilting wheeled vehicles disclosed herein can feature electric hub motors in right and left wheels. The hub motors can each include an exterior portion and an interior portion that rotate relative to each other. The exterior and interior portions of the hub motor each include a different one of the rotor or the stator, and a different one of the armature windings or magnets. In one example, the wheel can be mounted upon the exterior portion of the hub motor, and an upper A-arm, a lower A-arm, and a tie rod for the steering system can be rotatably coupled to the interior portion of the hub motor. In another example, the wheel can be mounted upon the interior portion of the hub motor and the upper A-arm, the lower A-arm, and the tie rod for the steering system can be rotatably coupled to the exterior portion of the hub motor. In each of these examples, a steering axis of the wheel can be located within a central plane that bisects the wheel and within which the wheel rotates.
According to an example of the present disclosure, a steering system for a tilting wheeled vehicle comprises: a steering knuckle including: a bracket coupled to a steering shaft; and a central carrier coupled to the bracket by a first rotational bearing and by a second rotational bearing located on opposing sides of the central carrier. The central carrier is rotatable relative to the bracket about a first axis via the first rotational bearing and the second rotational bearing. The steering system further comprises a first tie rod (e.g., a left tie rod for a left wheel of the vehicle) coupled to a first side of the central carrier by a first spherical bearing; and a second tie rod (e.g., a right tie rod for a right wheel of the vehicle) coupled to a second side of the central carrier opposite the first side by a second spherical bearing. The first tie rod is rotatable in multiple degrees of freedom relative to the central carrier via the first spherical bearing. The second tie rod is rotatable in multiple degrees of freedom relative to the central carrier via the second spherical bearing. The first spherical bearing and the second spherical bearing are spaced apart from each other in a dimension that is orthogonal to the first axis.
Steering knuckle 110 may have the potential to offer a range of motion that exceeds prior approaches. According to a prophetic example, steering knuckle 110 of steering system 100 allows for +/−45 degrees of tilt of a vehicle, +/−60 degrees of steering, and +/−25 degrees of suspension jounce. Steering knuckle 110 can maintain a constant geometrically centered pivot point for tie rod ends throughout the range of motion, allows independent suspension motion of each tie rod while maintaining a central pivot point, and allows for slight misalignment of tie rods to compensate for steering knuckle swing through the range of motion to prevent binding of tie rods.
In at least some implementations, steering system 100 can be used in combination with left and right instances of wheel system 200 of
The interior portion of hub motor 204 includes a hub body 210. First tie rod 122L or second tie rod 122R of steering system 100 can be coupled to a tie rod mount 212 provided on hub body 210. Hub body 210 further includes rotational steering mounts 214A and 214B that enable rotation of the wheel system relative to the vehicle about a steering axis 208 that is orthogonal to an axis of rotation 209 of the exterior portion of hub motor 204 and wheel 202. Steering axis 208 provided by rotational steering mounts 214A and 214B resides within a central plane 308 that bisects tire 206 and wheel 202 (e.g., at the outer rim of the wheel) when viewed along a path of travel of the wheel as shown schematically in
Wheel system 200 further includes a brake caliper 220 that is operative to engage a brake rotor 222 of the wheel system to provide braking. A body of brake caliper 220 can be mounted to the interior portion of hub motor 204 (e.g., hub body 210) by a bracket represented schematically in
According to a prophetic examples, alignment of steering axis 208 with central plane 308 enables +/−45 degrees of tilt of the wheel, allows +/−60 degrees of steering angle, allows an internally mounted disc brake rotor (e.g., 222) and caliper (e.g., 220), and allows a common motor design to be used on left and right wheel systems by using a separate steering tie rod pivot block to accommodate Ackermann geometry on both sides for proper steering motion.
Pivot yoke 400 includes a yoke body 410 that supports a first rotational bearing 412 and a second rotational bearing 414. First rotational bearing 412 enables a first portion 416 of pivot yoke 400 to rotate relative to yoke body 410 about a first rotational axis 418. Second rotational bearing 414 enables a second portion 420 of pivot yoke 400 to rotate relative to yoke body 410 about a second rotational axis 422 that is orthogonal to the first rotational axis 418. However, in some examples, yoke body 410 is mounted to the wheel system via a fastener that does not permit rotation of the yoke body relative to the wheel system about second rotational axis 422.
In the example depicted in
According to a prophetic example, pivot yoke 400 can allow a full range of motion in both tilt and steering (two axes of motion) without the use of ball joints or rod ends for A-arms or tie rods. However, ball joints and rod ends can be used for A-arms and/or tie rods in other examples.
Hub body 210-5L of interior portion 204-5LA features tie rod mount 212-5L, an upper rotational steering mount 214A-5L, and a lower rotational steering mount 214B-5L. In this example, the armature windings and stator of hub motor 204-5L are on the outside of the central hub (e.g., at least partially or fully form a circular shape that surrounds the central hub about which the wheel rotates).
An upper pivot yoke 400-5LA (e.g., as an example instance of pivot yoke 400 of
A left tie rod 122L-5 (as an example of tie rod 122L) is rotatably coupled to tie rod mount 212-5L. In this example, tie rod 122L-5 includes an eye portion 516L that enables rotation and pivoting of the tie rod 122L5 about a ball joint 518L within two orthogonal planes of rotation. However, an instance of pivot yoke 400 can be alternatively used to couple the tie rod to the wheel system without using a ball joint.
In the configuration of
In at least some examples a tiltable electric vehicle can incorporate at least some of the features previously described with reference to
According to examples of the present disclosure, a tilting wheeled vehicle (i.e., a tiltable wheeled vehicle), comprises: a steering system including a steering shaft, a first tie rod, a second tie rod, and a steering knuckle that rotatably couples the first tie rod and the second tie rod to the steering shaft; a first wheel; a first hub motor including a first portion and a second portion rotatable relative to the first portion, the first wheel mounted to the second portion of the first hub motor, the first tie rod being rotatably coupled to the first portion of the first hub motor; a second wheel; and a second hub motor including a first portion and a second portion rotatable relative to the first portion, the second wheel mounted to the second portion of the second hub motor, the second tie rod being rotatably coupled to the first portion of the second hub motor. As an example, the steering knuckle includes: a bracket coupled to the steering shaft; and a central carrier coupled to the bracket by a first rotational bearing and by a second rotational bearing located on opposing sides of the central carrier, the central carrier being rotatable relative to the bracket about a first axis via the first rotational bearing and the second rotational bearing; wherein the first tie rod is coupled to a first side of the central carrier by a first spherical bearing, the first tie rod being rotatable in multiple degrees of freedom relative to the central carrier via the first spherical bearing; wherein the second tie rod is coupled to a second side of the central carrier opposite the first side by a second spherical bearing, the second tie rod being rotatable in multiple degrees of freedom relative to the central carrier via the second spherical bearing; wherein the first spherical bearing and the second spherical bearing are spaced apart from each other in a dimension that is orthogonal to the first axis. As an example, the tilting wheeled vehicle further comprises: a first upper A-arm and a first lower A-arm each rotatably coupled to the first portion of the first hub motor on opposing sides of a central rotational axis of the first hub motor; and a second upper A-arm and a second lower A-arm each rotatably coupled to the first portion of the second hub motor on opposing sides of a central rotational axis of the second hub motor; wherein the first upper A-arm and the second upper A-arm are rotatably coupled to a frame of the tilting wheeled vehicle about a second axis of rotation; wherein the first lower A-arm and the second lower A-arm are rotatably coupled to the frame of the tilting wheeled vehicle about a third axis of rotation. As an example, the first tie rod, the first upper A-arm, and the first lower A-arm are rotatably coupled to the first portion of the first hub motor at a central plane of the first wheel; and the second tie rod, the second upper A-arm, and the second lower A-arm are rotatably coupled to the first portion of the second hub motor at a central plane of the second wheel. As an example, the first portion of the first hub motor is an interior portion of the first hub motor and the second portion of the first hub motor is an exterior portion of the first hub motor; and the first portion of the second hub motor is an interior portion of the second hub motor and the second portion of the second hub motor is an exterior portion of the second hub motor. As an example, the first portion of the first hub motor is an exterior portion of the first hub motor and the second portion of the first hub motor is an interior portion of the first hub motor; and the first portion of the second hub motor is an exterior portion of the second hub motor and the second portion of the second hub motor is an interior portion of the second hub motor. As an example, the tilting wheeled vehicle further comprises a first pivot yoke that rotationally couples the first tie rod to the first portion of the first motor hub, wherein the first pivot yoke enables the first tie rod to rotate about two axes relative to the first portion of the first motor hub; and a second pivot yoke that rotationally couples the second tie rod to the first portion of the second motor hub, wherein the second pivot yoke enables the second tie rod to rotate about two axes relative to the first portion of the second motor hub. As an example, the first upper A-arm and the first lower A-arm are each rotatably coupled to the first portion of the first hub motor by respective pivot yokes that enable rotation in two axes; and the second upper A-arm and the second lower A-arm are each rotatably coupled to the first portion of the second hub motor by respective pivot yokes that enable rotation in two axes. As an example, the first hub motor and second hub motor are each an electric motor. As an example, the tilting wheeled vehicle takes the form of an electric tilting three-wheeled vehicle that further comprises a third wheel located along a central plane of the vehicle and the first wheel and second wheel are located on opposing sides of the central plane; and one or more batteries for powering the first hub motor and the second hub motor. As an example, the electric tilting three-wheeled vehicle, further comprises: an electric generator; and a set of pedals having crank arms coupled to the electric generator to generate electrical energy by human-powered input to the set of pedals; wherein the electrical energy generated via the electric generator recharges the one or more batteries and/or powers the first hub motor and the second hub motor. As an example, the electric tilting three-wheeled vehicle, further comprises: a third hub motor; and wherein the third wheel is mounted to the third hub motor; wherein the one or more batteries further power the third hub motor. As another example, the electrical energy generated via the electric generator powers the third hub motor.
It will be understood that the configurations and/or approaches described herein are exemplary in nature, and that these specific implementations or examples are not to be considered in a limiting sense, because numerous variations are possible. The subject matter of the present disclosure includes all novel and non-obvious combinations and sub-combinations of the various systems and configurations, and other features, functions, acts, and/or properties disclosed herein, as well as any and all equivalents thereof.
This application claims priority to U.S. provisional application No. 63/312,699, filed Feb. 22, 2022 and to U.S. provisional application No. 63/203,312, filed Jul. 16, 2021, the entirety of these applications is hereby incorporated herein by reference for all purposes.
Number | Date | Country | |
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63203312 | Jul 2021 | US | |
63312699 | Feb 2022 | US |