Information
-
Patent Grant
-
6256183
-
Patent Number
6,256,183
-
Date Filed
Thursday, September 9, 199925 years ago
-
Date Issued
Tuesday, July 3, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 361 103
- 361 104
- 361 106
- 361 931
- 361 58
- 361 115
-
International Classifications
-
Abstract
A fuse comprising a tubular fuse casing and first and second conductive ferrules located on the exterior of the casing at opposite ends thereof. The second ferrule has an opening therethrough. A first short circuit fusible element is attached to the first ferrule, and a heater is attached to the second ferrule. A time delay over-current trigger mechanism electrically connects the first fusible element and the heater to each other in series in an electrical path between the conductive ferrules. The mechanism is connected to receive heat from the heater and to mechanically interrupt the electrical path when the heater heats up under low over-current conditions. An indicator mechanism is provided for indicating when the electrical path between the conductive ferrules is interrupted. The indicator mechanism is comprised of an indicator movable from a first position wherein the indicator is substantially within the casing to a second position wherein a substantial portion of the indicator is outside the casing. An indicator-biasing element biases the indicator toward the second position. A second short circuit fusible element maintains the indicator in the first position. The second fusible element is electrically connected between the first and second ferrules in parallel within the first fusible element. The second fusible element has a current carrying capacity below said low over-current conditions.
Description
FIELD OF THE INVENTION
The present invention relates generally to electric fuses, and more particularly, to a time delay fuse.
BACKGROUND OF THE INVENTION
A time delay fuse is a type of fuse that is designed to allow temporary and harmless currents to pass therethrough without triggering (i.e. opening) the fuse. The fuse is nevertheless operable to open if subjected to sustained overloads or excessive short circuit conditions. Time delay fuses are typically used in circuits subject to temporary transients such as motor starting currents.
The present invention relates to an improved time delay fuse having indicator/actuator means for indicating a triggered (open) fuse.
SUMMARY OF THE INVENTION
In accordance with the present invention, there is provided an electric fuse comprised of a tubular casing formed of an electric insulating material. A first conductive ferrule is attached to a first end of the casing. A second conductive ferrule is attached to a second end of the casing, the second conductive ferrule having an opening therethrough. A first fusible element within the casing is electrically connected to the first conductive ferrule. A trigger mechanism is electrically connected in series to the fusible element and the second conductive ferrule. The trigger mechanism is comprised of a first conductive sleeve electrically connected to the second conductive ferrule. A conductive plunger is within the first conductive sleeve in electrical contact therewith. The plunger is biased away from the fusible element. A second conductive sleeve is electrically connected to the second ferrule. A conductive striker is disposed within the second sleeve in electrical contact therewith, the striker being biased along an axis through the opening in the second ferrule. Thermal solder maintains the plunger in a first position in electrical contact with the fusible element. A second fusible element is electrically connected in series between the first ferrule and the striker. The second fusible element is dimensioned to maintain the striker in a retracted position substantially within the casing. The second fusible element has a current carrying capacity less than the first fusible element.
In accordance with another aspect of the present invention, there is provided an electric fuse comprised of a tubular casing formed of an electric insulating material. A first conductive ferrule is attached to a first end of the casing. A second conductive ferrule is attached to a second end of the casing, the second conductive ferrule having an opening therethrough. A first conductive path is defined between the first ferrule and the second ferrule. The first conductive path is comprised of a first fusible element having a first current carrying capacity, a first stationary contact element and a movable contact element. A thermal element maintains the movable contact element in a first position in electrical contact with the first fusible element and the stationary contact element. A first biasing element biases the movable element to a second position destroying the first conductive path. A second conductive path is defined between the first ferrule and the second ferrule. The second conductive path is comprised of a second stationary contact element and an indicator movable along a path through the opening in the second ferrule from a first position wherein the indicator is substantially within the casing to a second position wherein a substantial portion of the indicator is outside the casing. A second biasing element biases the indicator from the first position to the second position. A second fusible element has a second current carrying capacity that is less than the first current carrying capacity. The second fusible element maintaining the indicator in the first position.
In accordance with another aspect of the present invention, there is provided a fuse comprising a tubular fuse casing and first and second conductive ferrules located on the exterior of the casing at opposite ends thereof. The second ferrule has an opening therethrough. A first short circuit fusible element is attached to the first ferrule, and a heater is attached to the second ferrule. A time delay over-current trigger mechanism electrically connects the first fusible element and the heater to each other in series in an electrical path between the conductive ferrules. The mechanism is connected to receive heat from the heater and to mechanically interrupt the electrical path when the heater heats up under low over-current conditions. An indicator mechanism is provided for indicating when the electrical path between the conductive ferrules is interrupted. The indicator mechanism is comprised of an indicator movable from a first position wherein the indicator is substantially within the casing to a second position wherein a substantial portion of the indicator is outside the casing. An indicator-biasing element biases the indicator toward the second position. A second short circuit fusible element maintains the indicator in the first position. The second fusible element is electrically connected between the first and second ferrules in parallel within the first fusible element. The second fusible element has a current carrying capacity below said low over-current conditions.
It is an object of the present invention to provide a time delay fuse having a mechanical trigger assembly for indicating when the fuse has blown.
Another object of the present invention is to provide a time delay fuse as described above that is operable to actuate an external device such as an electrical switch.
Another object of the present invention is to provide a time delay fuse as described above having a fusible element that is not influenced by a biasing device.
Another object of the present invention is to provide a time delay fuse as described above that contains an arc-quenching material that does not interfere with the mechanical trigger assembly.
These and other objects and advantages will become apparent from the following description of a preferred embodiment of the present invention, taken together with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention may take physical form in certain parts and arrangement of parts, a preferred embodiment of which will be described in detail in the specification and illustrated in the accompanying drawings which form a part hereof, and wherein:
FIG. 1
is a cross-sectional view of a time delay fuse illustrating a preferred embodiment of the present invention;
FIG. 2
is a partial sectional view taken along lines
2
—
2
of
FIG. 1
;
FIG. 3
is a cross-sectional view of the time delay fuse shown in
FIG. 1
after a short circuit fault has “opened” the fuse;
FIG. 4
is a partial, cross-sectional view of the time delay fuse shown in
FIG. 1
during an over-voltage fault condition, showing a first stage in “opening” the fuse;
FIG. 4A
is a cross-sectional view of the time delay fuse shown in
FIG. 1
after an over-voltage fault condition has “opened” the fuse;
FIG. 5
is a cross-sectional view taken along lines
5
—
5
of
FIG. 1
;
FIG. 6
is an enlarged side view of the heating element used in the time delay fuse shown in
FIG. 1
;
FIG. 7
is an end view of the heating element shown in
FIG. 6
;
FIG. 8
is a cross-sectional view of a time delay fuse illustrating an alternate embodiment of the present invention for high current rating applications;
FIG. 8A
is a cross-sectional view taken along lines
8
A—
8
A of the
FIG. 8
;
FIG. 9
is cross-sectional view of a time delay fuse illustrating an alternate embodiment of the present invention for low current rating applications; and
FIG. 9A
is a cross-sectional view taken along lines
9
A—
9
A of the FIG.
9
.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENT
Referring now to the drawings wherein the showings are for the purpose of illustrating preferred embodiments of the invention only, and not for the purpose of limiting same,
FIG. 1
shows a fuse
10
illustrating a preferred embodiment of the preferred invention. Fuse
10
is generally comprised of a tubular, insulative fuse casing
12
having an inner bore or cavity
14
that extends axially through fuse casing
12
. In the embodiment shown, fuse casing
12
is a cylindrical shape and defines a cylindrical cavity
14
. The outer surface of fuse casing
12
is formed to define annular collars
12
a
at the distal ends of fuse casing
12
. A first end ferrule
22
is provided for attachment onto one end of fuse casing
12
and a second end ferrule
24
is provided for attachment onto the other end of fuse casing
12
. Second end ferrule
24
includes an opening
26
therethrough that communicates with cavity
14
. Ferrules
22
,
24
are formed from an electrically conductive metal such as bronze, copper or alloys thereof.
Contained within cavity
14
of fuse casing
12
is a trigger/actuator assembly
40
, a first fusible element
90
and a second fusible element
110
. Trigger/actuator assembly
40
is generally comprised of a tubular, first electrically conductive sleeve
42
having a flared, annular collar
42
a
at one end thereof and a necked-down portion
42
b
at the other end thereof. As best seen in
FIG. 1
, collar portion
42
a
is adapted to be captured between a first washer
44
and a second washer
46
. Washers
44
and
46
are formed of an electrically conductive material and are dimensioned to have an outer peripheral diameter approximately equal to the outer diameter of fuse casing
12
. Washer
44
and
46
are dimensioned to be in conductive contact with second end ferrule
24
, as best seen in
FIG. 1. A
plunger
52
formed of an electrically conductive material is disposed within sleeve
42
. Plunger
52
is generally cylindrical in shape and includes an enlarged flange portion
52
a
and an elongated shank portion
52
b
. A large central bore
52
c
extends partially through plunger
52
. Bore
52
c
communicates with and is in axial alignment with a smaller bore
52
d
. Flange portion
52
a
is dimensioned to have an outer surface profile that generally conforms to the inner surface profile of conductive sleeve
42
. Shank portion
52
b
extends through the opening defined by neck-down portion
42
b
of sleeve
42
. Flange
52
a
is dimensioned to be in electrical contact with the inner surface of sleeve
42
and is free to slide therein. A first biasing element
56
in the form of a compression spring is disposed around shank
52
b
of plunger
52
and between flange portion
52
a
and neck-down portion
42
b
of sleeve
42
. Spring
56
is operable to bias plunger
52
toward opening
26
in second ferrule
24
. A second electrically conductive sleeve
62
is disposed within first conductive sleeve
42
. Sleeve
62
, that is smaller in size than sleeve
42
, includes a flared annular collar
62
a
at one end. Collar
62
a
is designed to be captured between first washer
44
and end ferrule
24
, as shown in the drawings. The other end of sleeve
62
is closed, but formed to have an opening
62
b
. An indicator/striker
66
is disposed within sleeve
62
. Indicator/striker
66
has an elongated shank
66
a
, a cap
66
b
and a flattened end
66
c
. An opening
66
d
is formed through flattened end
66
c
. Shank
66
a
is dimensioned to extend through opening
62
b
in sleeve
62
. Flattened end
66
c
is dimensioned to fit within large bore
52
c
of plunger
52
. A second biasing element
68
is disposed between cap
66
b
of indicator/striker
66
and the closed end of sleeve
62
. Biasing element
68
is operable to bias indicator/striker
66
along an axis through the opening in second ferrule
24
.
Trigger/actuator assembly
40
further includes a heating element
72
, best seen in
FIGS. 6 and 7
. Heating element
72
is formed from a generally flat strip of conductive material, and has an opening
72
a
, best seen in
FIG. 7
, that is adapted to receive shank portion
52
b
of plunger
52
. Heating element
72
has two leg portions
72
b
that are adapted to extend along side of sleeve
42
. In the embodiment shown, an insulator sleeve
82
, as seen in
FIG. 1
, in the form of a paper tube is disposed between heating element
72
and conductive sleeve
42
. As best seen in
FIG. 1
, trigger assembly
40
is fastened between second end ferrule
24
and the end of tube casing
12
wherein sleeve
42
and heating element
72
are electrically connected to end ferrule
24
.
Referring now to
FIG. 2
, first fusible element
90
is best seen. First fusible element
90
is essentially a flat strip of conductive material. First fusible element
90
is preferably formed of silver, copper or copper alloys. The size of fusible element
90
determines the ampere rating of fuse
10
. The present invention finds particular application for fuses rated from 0 to 60 Amps, but could also be used in fuses rated up to 600 Amps. In the embodiment shown, fusible element
90
includes a plurality of aligned apertures
92
that define a plurality of “notched sections”
94
that reduce the cross-section of first fusible element
90
and establish the current carrying capacity thereof. As best seen in
FIGS. 1 and 3
, first fusible element
90
includes a first end
96
that is secured by first end ferrule
22
against the end of fuse casing
12
. First fusible element
90
includes a second end in the form of a tab
98
that is bent and soldered to the end of shank portion
52
b
of plunger
52
by a first temperature sensitive material
102
. First fusible element
90
is dimensioned such that plunger
52
is in a first retracted position against a compressed first biasing element
56
when first fusible element
90
is attached to plunger
52
by first temperature sensitive material
102
.
Plunger
52
is also maintained in the first retracted position by a second temperature sensitive material
104
that secures shank portion
52
b
to conductive sleeve
42
. As best seen in
FIG. 1
, heating element
72
is in thermal and electrical contact with second temperature sensitive material
104
.
First and second temperature sensitive material
102
,
104
are formed of a solder material, or other suitable substance, that is solid at the normal operating temperatures of fuse
10
, and is capable of providing a solid mechanical and a good, low resistance electrical connection between the components it contacts. In the embodiment shown, temperature sensitive material
102
,
104
are preferably formed of a low melting temperature, metal alloy having a melting temperature in the range of 100° C. to about 150° C., and more preferably about 145° C.
Second fusible element
110
is comprised of a length of metallic wire. One end of second fusible element
110
is fixedly connected to the inner surface of indicator/striker
66
. Second fusible element
110
may be attached to indicator/striker
66
by a number of different mechanical means, but in the embodiment shown is attached by a third temperature sensitive material
112
. Second fusible element
110
extends axially through spring
68
and bores
52
c
,
52
d
of plunger
52
into cavity
14
. A second end of second fusible element
110
is captured between first end ferrule
22
and the end of fuse casing
12
. Second fusible element
110
is dimensioned such that when connected between indicator/striker
66
and first end ferrule
22
, indicator/striker
66
is in a first retracted position wherein indicator/striker
66
is substantially within casing
12
, as shown in FIG.
1
. In this first retractive position, second biasing element
68
is compressed and exerts a force on indicator/striker
66
, biasing indicator/striker
66
away from plunger
52
through opening
26
in second end ferrule
24
. Second fusible element
110
provides a low current carrying connection between end ferrules
22
,
24
and retains indicator/striker
66
in a retracted, first position. The current carrying capacity of second fusible element
110
is significantly less than that of first fusible element
90
. The current carrying capacity of second fusible element
110
is about 100% of the rating of fuse
10
.
The embodiment heretofore described basically defines a first conductive path between end ferrules
22
,
24
. The first conductive path is comprised of first fusible element
90
, sleeve
42
, plunger
52
, alloy materials
102
,
104
and biasing element
56
. In this respect, sleeve
42
is basically a stationary contact element, while plunger
52
represents a movable contact element that is biased away from first fusible element
90
by spring
56
.
Fuse
10
also includes a second electrically conductive path defined between end ferrules
22
,
24
. The second conductive path is comprised of sleeve
62
, indicator/striker
66
and second fusible element
110
. Sleeve
62
is essentially a stationary contact, while indicator/striker
66
is a movable contact held in an initial first position by fusible element
110
.
An arc-quenching material
114
is disposed within cavity
14
and surrounds trigger/actuated assembly
40
. In a preferred embodiment, arc-quenching material
114
is comprised of silica quartz sand. As illustrated in the drawings, the configuration of trigger/actuator assembly
40
is operable to prevent arc-quenching material
114
from penetrating into conductive sleeve
42
.
MANUFACTURE
In manufacture, a sub-assembly including second end ferrule
24
, washers
44
and
46
, trigger/actuator assembly
40
, first fusible element
90
and second fusible element
110
is prepared. Indicator/striker
66
of trigger/actuator assembly
40
is held in retracted position as the sub-assembly is then placed within fuse casing
12
. With the sub-assembly within fuse casing
12
, the ends of first fusible element
90
and second fusible element
110
are bent over the ends of fuse casing
12
. Arc-quenching material
114
is then introduced into cavity
14
. First end ferrule
22
is then attached to fuse casing
12
locking first and second fusible elements
90
,
110
in position, as shown in
FIG. 1
, and in electrical contact with end ferrule
22
.
OPERATION
Fuse
10
is adapted to open if subjected to an excessive short circuit condition or if subjected to a moderate overload for a sustained period of time, and to provide an indication if fuse
10
is open as a result of either condition.
Referring now to the operation of fuse
10
under a short circuit condition, when current in excess of 10 times the nominal rated current of fuse
10
passes through fuse
10
longer than 1 to 2 milliseconds, first fusible element
90
ionizes and forms an interrupt arc. At higher currents element
90
ionizes even sooner. The interrupt arc is quenched within fuse casing
12
by arc-quenching material
114
. Current flowing through fusible element
90
is thus terminated. Typically, first fusible element
90
deteriorates so quickly that first temperature sensitive material
102
and second temperature sensitive material
104
remain in a solid state and maintain plunger
52
in its first retractive position. With first fusible element
90
no longer carrying current, the current through fuse
10
is transferred to second fusible element
110
. Since second fusible element
110
has significantly less current carrying capacity than first fusible element
90
, second fusible element
110
quickly ionizes. The destruction of second fusible element
110
removes the restraint on indicator/striker
66
, allowing it to move from its first contracted position. Under the influence of biasing spring
68
, indicator/striker
66
moves outward through opening
26
in second end ferrule
24
. The movement of indicator/striker
66
provides an indication of the open fuse condition, and may also be used as an actuating device to engage a switch or the like to control external devices.
FIG. 3
depicts fuse
10
following a short circuit fault. As seen in
FIG. 3
, plunger
52
is maintained in its first retracted position by temperature sensitive material
104
.
Referring now to an over-voltage fault condition, at low overload currents, for example, two times the rated current, first fusible element
90
will not ionize. Rather, heating element
72
and portion of trigger/actuator assembly
40
will heat up. Such heat will be conducted to temperature sensitive materials
102
,
104
. When the temperature reaches the melting point of temperature sensitive materials
102
,
104
, first and second temperature sensitive materials
102
and
104
melt, thereby freeing plunger
52
from conductive sleeve
42
. Plunger
52
is then free to move away from first fusible element
90
a distance equal to that defined by gap “G.”
FIG. 4
shows plunger
52
after it has moved away from first fusible element
90
. At this point, plunger
52
is restrained from further movement by indicator/striker
66
that is still held in place by second fusible element
110
. With first fusible element
90
no longer in contact with plunger
52
, the current load transfers to second fusible element
110
. Fusible element
110
cannot withstand the current and therefore ionizes, releasing both plunger
52
and indicator/striker
66
from their contracted positions and allowing indicator/striker
66
to move outwardly through opening
26
and second end ferrule
24
.
FIG. 4A
shows fuse
10
in an open condition as a result of a prolonged, low overload current fault. As shown in
FIG. 4A
, both plunger
52
and indicator/striker
66
are released from their original retracted positions.
The present invention thus provides a time delay fuse having a trigger/actuator assembly that provides both an indication of a blown fuse condition and means for actuating a secondary device such as a switch upon the occurrence of a blown fuse condition.
Referring now to
FIGS. 8 and 8A
and
FIGS. 9 and 9A
, alternate embodiments of the present invention are shown.
FIGS. 8 and 8A
show a fuse
200
that is a modification of fuse
10
, as shown in
FIGS. 1-7
. Fuse
200
is adapted for higher current ratings than fuse
10
. Fuse
200
is comprised of the same basic components as fuse
10
, the difference being that the size and shape of some of the components are different for higher current applications. In the drawings, similar components bear the same reference numbers. Fuse
200
, like fuse
10
, includes a trigger/actuator assembly
40
. The main difference between fuse
10
and fuse
200
, is that fuse
200
includes two main fusible elements
290
, whereas fuse
10
includes only main fusible element (i.e., first fusible element
90
). Each main fusible element
290
of fuse
200
is preferably comprised of a flat strip of conductive material, and has the same general construction as the first fusible element
90
. The use of two main fusible elements
290
in fuse
200
doubles the current capacity fuse
200
would have as contrasted with the same fuse with only one main fusible element
290
.
Fuse
200
thus shows how the current carrying capacity of a fuse may be increased without increasing its overall physical size. It will, of course, be appreciated that more than two main fusible elements
290
could be connected in parallel between end first and ferrule
22
and plunger
52
without deviating from the present invention.
Referring now to
FIGS. 9 and 9A
, a fuse
300
for lower current capacity applications is shown. Fuse
300
is like fuse
10
and fuse
200
, and includes a similar trigger/actuator assembly
40
having similar components. The specific size and shape of the components of trigger/actuator assembly
40
is based upon the current carrying capacity of fuse
300
. Components similar to those in fuses
10
and
200
have the same reference numbers. Unlike fuses
10
and
200
that have one or more main fusible elements that are formed of flat strips of conductive material, a wire element
390
is the main fusible element in fuse
300
. Wire element
390
is connected in series with plunger
52
and first end ferrule
22
. As will be appreciated, wire element
390
has a much lower current carrying capacity than either first fusible element
90
of fuse
10
or main fusible elements
290
of fuse
200
. Fuse
300
thus illustrates a current limiting fuse for low current carrying applications.
Both fuse
200
and fuse
300
open if subjected to an excessive short circuit condition or if subjected to a moderate overload for a sustained period of time. Like fuse
10
, both fuses
200
and
300
provide an indication if the fuse is open as a result of either condition, in a manner as previously described with respect to fuse
10
.
The foregoing description is a specific embodiment of the present invention. It should be appreciated that this embodiment is described for the purpose of illustration only, and that numerous alterations and modifications may be practiced by those skilled in the art without departing from the spirit and scope of the invention. It is intended that all such modifications and alterations be included insofar as they come within the scope of the invention as claimed or the equivalents thereof.
Claims
- 1. An electric fuse, comprised of:a tubular casing formed of an electric insulating material; a first conductive ferrule attached to a first end of said casing; a second conductive ferrule attached to a second end of said casing, said second conductive ferrule having an opening therethrough; a first fusible element within said casing electrically connected to said first conductive ferrule; a trigger mechanism electrically connected in series to said first fusible element and said second conductive ferrule, said trigger mechanism comprised of: a first conductive sleeve electrically connected to said second conductive ferrule, a conductive plunger within said first conductive sleeve in electrical contact therewith, said plunger being biased away from said fusible element, a second conductive sleeve electrically connected to said second ferrule, a conductive striker within said second sleeve in electrical contact therewith, said striker being biased along an axis through said opening in said second ferrule, thermal solder maintaining said plunger in a first position in electrical contact with said fusible element; and a second fusible element electrically connected in series between said first ferrule and said striker, said second fusible element dimensioned to maintain said striker in a retracted position substantially within said casing, said second fusible element having a current carrying capacity less than said first fusible element.
- 2. A fuse as defined in claim 1, further comprising a heating element electrically connected in series between said second ferrule and said thermal solder.
- 3. A fuse as defined in claim 1, wherein said first fusible element is comprised of a flat strip of metal having a plurality of rows of apertures formed therethrough, said apertures defining a plurality of notch sections.
- 4. A fuse as defined in claim 1, wherein said second fusible element is a wire.
- 5. A fuse as defined in claim 4, wherein said wire is electrically connected to said conductive striker and said first ferrule.
- 6. A fuse as defined in claim 5, wherein said wire extends through said plunger.
- 7. A fuse as defined in claim 6, further comprising a first biasing element for biasing said plunger and a second biasing element for biasing said striker.
- 8. A fuse as defined in claim 7, wherein said second biasing element is a spring and said spring is disposed between said plunger and said striker.
- 9. A fuse as defined in claim 8, wherein said first biasing element is a spring.
- 10. A fuse as defined in claim 9, wherein said plunger is in axial alignment with said striker.
- 11. A fuse as defined in claim 6, wherein said tubular casing is filled with an arc-quenching material.
- 12. A fuse as defined in claim 11, wherein said arc-quenching material is quartz sand.
- 13. A fuse as defined in claim 1, wherein said striker is movable from a first position wherein said striker is substantially within said casing to a second position wherein a substantial portion of said striker is outside said housing.
- 14. A fuse as defined in claim 13, wherein said second conductive sleeve is disposed within said first conductive sleeve, and said striker is in axial alignment with said plunger.
- 15. A fuse as defined in claim 1, wherein said first fusible element is a wire.
- 16. A fuse as defined in claim 15, wherein said second fusible element is a wire.
- 17. A fuse as defined in claim 3, further comprising a third fusible element electrically connected in series between said first conductive ferrule and said trigger mechanism, said third fusible element being in parallel with said first fusible element.
- 18. A fuse as defined in claim 17, wherein said third fusible element is substantial identical to said first fusible element.
- 19. An electric fuse, comprised of:a tubular casing formed of an electric insulating material; a first conductive ferrule attached to a first end of said casing; a second conductive ferrule attached to a second end of said casing, said second conductive ferrule having an opening therethrough; a first conductive path defined between said first ferrule and said second ferrule, said first conductive path comprised of: a first fusible element having a first current carrying capacity, a first stationary contact element, a movable contact element, a thermal element maintaining said movable contact element in a first position in electrical contact with said first fusible element and said stationary contact element, and a first biasing element biasing said movable element to a second position destroying said first conductive path; and a second conductive path defined between said first ferrule and said second ferrule, said second conductive path comprised of: a second stationary contact element, an indicator movable along a path through said opening in said second ferrule from a first position wherein said indicator is substantially within said casing to a second position wherein a substantial portion of said indicator is outside said casing, a second biasing element biasing said indicator from said first position to said second position, and a second fusible element having a second current carrying capacity that is less than said first current carrying capacity, said second fusible element maintaining said indicator in said first position.
- 20. An electric fuse as defined in claim 19, wherein:said first stationary contact element is a first cylindrical sleeve in contact with said second ferrule, said movable contact element is a plunger within said first sleeve, and said first biasing element is a spring disposed within said first sleeve between said first sleeve and said plunger, said first biasing element biasing said plunger in a direction away from said first fusible element.
- 21. An electric fuse as defined in claim 20, wherein:said second stationary contact element is a second cylindrical sleeve in contact with said second ferrule, said indicator is a pin movable through said second cylindrical sleeve, and said second biasing element is a spring disposed within said second sleeve between said second sleeve and said pin.
- 22. An electric fuse as defined in claim 21, wherein said thermal element is a low-melting temperature solder attached to said plunger and said first fusible element.
- 23. An electric fuse as defined in claim 21, further comprising a heating element connected in series between said second ferrule and a solder mass connecting said plunger to said first sleeve.
- 24. An electric fuse as defined in claim 21, wherein said second sleeve is disposed within said first sleeve and said indicator is in axial alignment with said plunger.
- 25. An electric fuse as defined in claim 24, wherein said plunger includes an axially aligned bore therethrough and said second fusible element extends through said bore.
- 26. A fuse, comprising:a tubular fuse casing; first and second conductive ferrules located on the exterior of said casing at opposite ends of said casing, said second ferrule having an opening therethrough; a first short circuit fusible element attached to said first ferrule; a heater attached to said second ferrule; a time delay over-current trigger mechanism electrically connecting said first fusible element and said heater to each other in series in an electrical path between said conductive ferrules, said mechanism being connected to receive heat from said heater and to mechanically interrupt said electrical path when said heater heats up under low over-current conditions; and an indicator mechanism for indicating when said electrical path between said conductive ferrules is interrupted, said indicator mechanism comprising: an indicator movable from a first position wherein said indicator is substantially within said casing to a second position wherein a substantial portion of said indicator is outside said casing, an indicator biasing element biasing said indicator toward said second position, and a second short circuit fusible element maintaining said indicator in said first position, said second fusible element being electrically connected between said first and second ferrules in parallel within said first fusible element, said second fusible element having a current carrying capacity below said low over-current conditions.
- 27. A fuse as defined in claim 26, wherein said trigger mechanism is comprised of:a conductive sleeve; a plunger movable within said sleeve; a biasing element disposed within said sleeve for biasing said plunger away from said first fusible element; and solder mass securing said plunger in electrical contact with said first fusible element.
- 28. A fuse as defined in claim 27, wherein said first fusible element is connected to said plunger by a first solder mass, and said heater is connected to said plunger by a second solder mass.
- 29. A fuse as defined in claim 27, wherein said second fusible element extends through said plunger.
- 30. A fuse as defined in claim 27, wherein said indicator is in axial alignment with said plunger.
- 31. A fuse as defined in claim 27, wherein said first fusible element is a wire.
- 32. A fuse as defined in claim 27, further comprised of a pair of first short circuit fusible elements connected in series between said first ferrule and said trigger mechanism.
US Referenced Citations (18)