Timed release washing machine lid lock

Information

  • Patent Grant
  • 6363755
  • Patent Number
    6,363,755
  • Date Filed
    Tuesday, December 7, 1999
    25 years ago
  • Date Issued
    Tuesday, April 2, 2002
    23 years ago
Abstract
A lid lock for a washing machine or the like employs a rapid bistable electromagnetic actuator that is released at a predetermined time interval after the cessation of a spin signal, the time interval being selected to allow the spin basket to coast to a stop prior to the lid being unlocked. Because the actuator is bistable, it can remain locked despite possible power failure during which the spin basket may still be coasting yet the driving circuitry stores reserved power to unlock the lid after a suitable time delay. These same components can provide protection against entrapment in which the lid closure activates the spin cycle and lock because of a previous initiation of the spin cycle signal. Here, for the spin cycle to be initiated, the spin cycle signal must occur after lid closure.
Description




CROSS-REFERENCE TO RELATED APPLICATIONS




STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT




BACKGROUND OF THE INVENTION




The present invention relates to clothes washing machines and the like and specifically to a lock assembly for preventing access to the spin basket of such a washer during the spin cycle.




During the spin cycle of a washing machine, water is removed from wet clothes centrifugally by spinning the clothes at high speed in a spin basket. In order to reduce the possibility of injury to the user, the user must be prevented from having access to the spin basket while the spin basket is in motion.




One way of protecting the user from access to the rotating spin basket uses a lid switch on the washing machine to detect an opening of the washing machine lid. When the lid is opened by more than a predetermined amount, the lid switch disconnects power from the motor driving the spin basket and activates a brake to bring the rapidly spinning spin basket to a halt. The brake, which is required because of the large rotational momentum of a loaded spin basket, adds significant expense in the manufacture of the washing machine. Systems using brakes may be impractical for future washing machines using higher speed spin cycles to remove greater amounts of water from the wet clothes.




A second way of protecting the user from access to the rotating spin basket uses an electrically actuated lock for the washing machine lid. The lock holds the lid in a closed position for the duration of the spin cycle and for a period after the spin cycle necessary for the spin basket to coast to a stop. The locking mechanism typically uses a thermally actuated element, such as a bi-metallic strip or a wax motor, to position a locking bolt into engagement with the washing machine lid; the bolt prevents the lid from opening. At the conclusion of the spin cycle, the thermally actuated element begins to cool and after a predetermined cooling period, retracts the locking bolt from the washing machine lid and allows the lid to be raised.




The intrinsic delay in the thermally actuated element (required by its need to cool) prevents the lock from being defeated simply by removing power to the washing machine yet in the event of power loss, the lock can be assured of opening on its own after the fixed period of time.




A disadvantage of the thermally actuated element is that it is hard to accurately control the period during which the lid will be locked, the time being affected both by manufacturing tolerance and variations in the temperature of the environment of the washing machine. Further, such a mechanism is difficult to integrate with more sophisticated locking logic, such as systems which operate to reduce the likelihood of child entrapment or misuse of the washing machine. What is needed is an electromechanical locking system that provides the benefits of the thermally actuated element without its disadvantages.




BRIEF SUMMARY OF THE INVENTION




The present invention provides an electromagnetic lid locking mechanism that can release the lid rapidly after a precise interval of time regardless of power failures and which is resistant to being defeated by unplugging the washing machine. The stopping of the spin basket is inferred from the passage of a time interval selected to be longer than a coasting period of the washing machine spin basket. The electromagnetic lid locking mechanism is stable in either the locked or unlocked position when power is removed and hence the lock cannot be defeated by removing power from the washing machine. The circuitry driving the electromagnetic lid locking mechanism monitors and stores electrical power to ensure that the lid may be unlocked at the conclusion of the spin cycle, even if power is lost, reducing the possibility of the lid remaining locked when power fails. The same components and circuitry may be used to provide at small additional cost, a “lock-out” of the spin cycle in situations where a child might intentionally or unintentionally enter the spin basket after the spin cycle has been initiated while the lid is open.




Specifically, the present invention provides a lid locking assembly having a bistable electromagnetic lid locking mechanism that in a locked state, holds the lid closed until an unlock signal is received and in an unlocked state allows the lid to be freely opened until a lock signal is received, where the unlock and lock signals are power applied to the electromagnetic lid locking mechanism and wherein, absent power applied to the electromagnetic lid locking mechanism, the electromagnetic lid locking mechanism remains in its last state of locked and unlocked. The lid locking assembly further includes a logic circuit having a timer and an energy storage capacitor to provide the unlock signal to the electromagnetic lid locking mechanism a predetermined period of time after the cessation of the washing machine's spin cycle signal, wherein the storage capacitor provides energy for the unlock signal in the event of loss of external power to the washing machine.




Thus, it is another object of the invention to reduce the possibility of the electromagnetic lid locking mechanism remaining in the locked state when power is removed from the washing machine. The energy used to lock the electromagnetic lid locking mechanism automatically charges a storage capacitor to provide power for the later unlock signal.




It is another object of the invention to provide an electromagnetic lid locking mechanism that responds rapidly to stopping of the spin basket but that cannot be defeated by disconnecting power from the washing machine. During a power failure or after an intentional unplugging of the washing machine, the electromagnetic lid locking mechanism will not automatically release while the spin basket is in motion.




The lid locking assembly may also include a lid switch providing a lid closed signal when the lid is closed. The logic circuitry may receive the lid closed signal and provide power to the motor only when the lid switch indicates that the lid was closed.




Thus, it is yet another object of the invention to reduce the chance of entrapment of a small child if the lid were to close on the child at a time after the spin cycle signal was generated by the machine controls. The present logic circuitry provides this additional feature with a cost effective small addition of parts.




The foregoing and other objects and advantages of the invention will appear in the following description. The description is that of a preferred embodiment which does not necessarily represent the full scope of the invention. The scope of the invention is described by the concluding claims.











BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS





FIG. 1

is a perspective view of a top loading washing machine showing placement of the lid locking assembly of the present invention beneath the lid and a rotation sensor near the spin basket;





FIG. 2

is a simplified perspective view of the electromechanical elements of the lid locking assembly of the present invention showing a rotating locking bolt for engaging an eye on the washing machine lid, the locking bolt attached to rotate in tandem with a ward plate interacting with contacts and an electrically operated stop;





FIG. 3

is a fragmentary elevational view of the rotating locking bolt and ward plate of

FIG. 2

in a first unlocked position allowing opening and closing of the washing machine lid;





FIG. 4

is a figure similar to that of

FIG. 3

showing the rotating locking bolt and ward plate in a second locked position holding the washing machine lid closed;





FIG. 5

is a simplified schematic diagram of the logic circuitry used to control the washing machine of FIG.


1


and electromechanical elements of

FIG. 2

;





FIG. 6

is a detailed schematic diagram of the logic circuitry of

FIG. 5

;





FIG. 7

is a flow chart describing the operation of the logical circuitry of

FIG. 5

when connected in a washing machine;





FIG. 8

is a detail view of an alternative embodiment of an electromagnet coil shown in

FIGS. 2-4

using a donut shaped permanent magnet;





FIG. 9

is a simplified schematic diagram of an alternative of the logic circuit used to control the washing machine of FIG.


1


and electromechanical elements of

FIG. 2

without a spin sensor;





FIG. 10

is a detailed schematic diagram of the logic circuitry of

FIG. 9

;





FIG. 11

is a flow chart describing the operation of the logical circuitry of

FIG. 9

when connected in a washing machine.











DETAILED DESCRIPTION OF THE INVENTION




Referring now to

FIG. 1

, a washing machine


10


includes a lid


12


hinged at a rear edge to open over a spin basket


14


into which wet clothes may be received. During a spin cycle timed by a timer


13


on a rear console of the washing machine


10


, the clothes in the spin basket


14


are to be spun about a vertical axis by a drive motor assembly


16


to centrifugally extract water from the clothes.




An outer surface of the spin basket


14


supports a magnet


18


which, when the spin basket


14


rotates, passes a sensor


20


attached to the stationary housing of the washing machine


10


. The sensor


20


may be a magnetic reed switch closing in response to the approach of the magnet


18


such as will occur periodically during rotation of the spin basket


14


.




In an alternative embodiment, the magnet


18


and sensor


20


are attached to components of the drive motor assembly


16


that move with respect to one another as the spin basket


14


rotates but that are not affected by any eccentricity in spin basket rotation.




An eye


22


extending downward from the front edge of the lid


12


, opposite the hinging edge, may be received by a latch assembly


24


when the lid


12


is in a closed position.




As will be described in detail below, the latch assembly


24


includes a locking bolt that may engage the eye


22


thereby locking the lid


12


in its closed position preventing access to the spin basket


14


by the user. The mechanism is similar to that described in U.S. Pat. No. 5,520,424 issued May 28, 1996 and entitled: “Tamper-Proof Door Switch and Latch Device” and hereby incorporated by reference.




Referring now generally to

FIGS. 2 through 4

, the latch assembly


24


includes a locking bolt


28


mounted to rotate generally about a horizontal axis


31


and having an upper tooth


30


that may engage the eye


22


. When the lid


12


is open, the locking bolt


28


is rotated so that the tooth


30


is tipped upward to allow the eye


22


to move downward past the tooth


30


unimpeded with a closing of the lid


12


as shown in FIG.


3


. When the lid


12


is closed, pressure of the eye


22


against a lower lip


27


of the locking bolt


28


rotates the locking bolt


28


to bring the tooth


30


through the eye


22


. After the lid


12


is closed, the eye


22


may not be freed to open the lid


12


without counter rotation of the locking bolt


28


caused by upward pressure on the tooth


30


by the eye


22


.




The locking bolt


28


is joined by means of a shaft


32


to a ward plate


34


which rotates in tandem with the locking bolt


28


. In a preferred embodiment, the ward plate


34


is a 90 degree sector of a circular disk. As such, the shaft


32


is attached to the center of the disk, perpendicular to the face of the disk. In the open position shown in

FIG. 3

, the ward plate


34


has its left and right radial faces oriented at approximately plus and minus 45 degrees from vertical. In the closed position of

FIG. 4

, the right face of the ward plate


34


is vertical and the left face of the ward plate


34


is substantially horizontal.




A return spring


56


connects to the ward plate


34


at a point near the top of its left wall at a point fixed with respect to the ward plate


34


and so that the line between these points passes above the axis of rotation


31


to provide a clockwise return torque to the ward plate


34


. Thus, ward plate


34


and locking bolt


28


will move to a fully open position absent the influence of the eye


22


.




Positioned beneath the left face of the ward plate


34


is a contact set providing a “lid closed” switch


36


which in the open position of

FIG. 3

is closed but which is opened by pressure of the left face of the ward plate


34


on the support of the bottom contact of the “lid closed” switch


36


, when the lid


12


is closed. Thus, “lid closed” switch


36


provides an indication that the lid


12


is closed.




Positioned over the top of the ward plate


34


is one end of an armature


38


of an electrically actuated stop


40


. The armature


38


is hinged at its other end removed from the ward plate


34


, to a coil frame


42


which supports an electromagnet coil


44


positioned about a vertical core


46


positioned beneath the armature


38


. Core


46


is a permanent magnet insufficiently strong to attract armature


38


downward alone, but sufficient to hold armature


38


downward once contact between armature


38


and core


46


has been obtained. Alternatively, the core


46


may be a high remnant magnetizable material that will retain sufficient magnetization to hold the armature in a closed position.




A first polarity of electrical current passing through leads


48


of the coil


44


will produce a magnetic field such as will augment the magnetic field retained by the core


46


(or reverse the magnetization of the core


46


in the case of the high remnant magnetizable material), and will thereby attract armature


38


downward toward the top of core


46


. Once so attracted, the armature


38


will remain in the downward position held by the magnetism of the core


46


. A second polarity of electrical current, opposite to that of the first polarity of electrical current drawing the armature


38


downward, will release the armature


38


to move upward as biased by a spring


54


.




Referring now to

FIG. 8

in an alternative embodiment, a donut of permanent magnet material


47


may be placed about the core


46


to provide the necessary magnetic attraction instead of or in addition to the core


46


.




When the lid


12


is in the open position as shown in

FIG. 3

, armature


38


may not be drawn downward into contact with core


46


because the free end of the armature


38


strikes the upper circumference of the ward plate


34


. In the closed position of

FIG. 4

, however, the ward plate


34


has rotated such that armature


38


may move downward into contact with core


46


and, in doing so, the end of armature


38


is in a position to abut the right most wall of ward plate


34


preventing counter rotation to the open position of FIG.


3


. As a result of the inner connection between the ward plate


34


and the locking bolt


28


, the locking bolt


28


may not rotate when armature


38


is drawn downward against core


46


and locking bolt


28


therefore holds lid


12


closed in a locked position as a result of its inner action with the eye


22


. Thus, this first polarity of electrical current may be termed a lock signal and the latch assembly


24


may be considered to be in a locked state when the armature


3




8


is attracted to the core


46


.




Referring to

FIG. 4

, once armature


38


has been drawn down to core


46


, power may be disconnected from leads


48


and yet armature


38


will remain downward held by the residual magnetism of core


46


or the donut


47


.




The latch assembly


24


may be released by moving the armature


38


upward again by means of applying to leads


48


the second polarity of current previously described which causes the coil


44


to produce a magnetic field opposing that of the core


46


or donut


47


releasing the armature


38


. This second polarity of electrical current is termed the unlock signal. The latch assembly


24


may be considered to be in an unlocked state when the armature


38


is released from the core


46


.




Again, when power is disconnected from leads


48


, the armature


38


will remain in an upward position held by the biasing spring


54


. Thus, it will be noted that the latch assembly


24


is bistable requiring no power to remain in either the unlocked or locked state and remaining in the last unlocked or locked state indefinitely when power is removed.




A contact set forming a “lock enabled” switch


50


has one contact supported at the lower surface of armature


38


by a cantilevered contact support spring


52


(visible in

FIG. 2

) and the other contact positioned beneath the armature


38


so that the contact set is open when the armature


38


is in an unlocked state shown in FIG.


3


and closed when the armature


38


is in a locked state shown in FIG.


4


. “Lock enabled” switch


50


provides a signal indicating that a locking has occurred as opposed to simply a closure of the lid


12


and allows the motor of drive motor assembly


16


to run.




Referring now to

FIGS. 5 and 6

, the mechanical elements of the latch assembly


24


described in

FIGS. 2 through 4

are controlled by logic circuitry


57


receiving AC power from a power line


58


(that generally provides switched power to the washer


10


) and completing a circuit through a ground


60


. The washing machine timer


13


(shown generally in

FIG. 1

) provides a spin cycle signal


62


in the form of AC voltage when the spin basket


14


is to be spun by drive motor assembly


16


.




During operation of the washing machine


10


, the spin cycle signal


62


is received by a terminal


64


on the housing


55


of the latch assembly


24


. The terminal connects the spin cycle signal


62


through the “lock enabled” switch


50


to a second terminal connected to the motor of the drive motor assembly


16


. In the unlocked state, “lock enabled” switch


50


is open and therefore no current passes to the motor of the drive motor assembly


16


.




The spin cycle signal


62


also connects through diode


66


and limiting resistor


68


to a “lock signal” capacitor


70


which, when the spin cycle signal


62


is present, begins charging. The charging is indicated by arrow


73


. During this charging, “lock signal” capacitor


70


stores energy that will be shunted through the coil


44


of the latch assembly


24


to lock that mechanism as has been described and also provides a timing signal by means of its decreasing voltage as it discharges. Specifically, when the charge on capacitor


70


climbs to a first predetermined level of approximately 24 volts, it actuates switching circuit


72


. Switching circuit


72


is connected to shunt an “unlock signal” capacitor


74


discharging that capacitor


74


when switching circuit


72


is actuated.




The “unlock signal” capacitor


74


is connected between ground, on one side, and a junction between “lid closed” switch


36


and coil


44


on the other side. The “lid closed” switch


36


and coil


44


are connected in parallel and their other end is connected through switching element


76


to the side of the “lock signal” capacitor


70


receiving current from limiting resistor


68


.




When “lock signal” capacitor


70


reaches a second voltage (approximately 36 volts) greater than the voltage triggering switching circuit


72


, switching element


76


conducts allowing current to flow from “lock signal” capacitor


70


through coil


44


(if the lid is closed and “lid closed” switch


36


is open) into “unlock signal” capacitor


74


which was previously discharged as indicated by arrow


77


. When the lid


12


is closed, this current from the “lock signal” capacitor provides the lock signal causing armature


38


(shown in

FIG. 4

) to be drawn downward locking the lid


12


in the locked position. The latching of armature


38


closes “lock enabled” switch


50


which allows current to flow to motor of the drive motor assembly


16


.




Note that if the lid


12


is open at the time the spin signal is received, such as would indicate a child may be entrapped, then “lid closed” switch


36


is closed and the current passes solely through short circuit created by “lid closed” switch


36


. In this case, the armature


38


is not drawn downward into the locking position.




As the voltage on “lock signal” capacitor


70


drops with its discharge, switching circuit


72


opens allowing a charge to accumulate on the “unlock signal” capacitor


74


from the flow of current along path


77


. “Unlock signal” capacitor


74


provides a reserve of power that will be used to unlock the latch assembly


24


at the end of a coast down after the spin cycle or in the event of a power failure both as will be described. The transfer of power from “lock signal” capacitor


70


to “unlock signal” capacitor


74


ensures that any time sufficient power is available to lock the latch assembly


24


that reserved power exists to unlock the latch assembly


24


and the form of charge on “unlock signal” capacitor


74


. While power is available to the washing machine


10


, as is normally the case, the charge on “unlock signal” capacitor


74


is maintained by a path from the power line


58


through diode


78


and limiting resistor


81


, through coil


44


or “lid closed” switch


36


.




At the conclusion of the spin cycle, the spin cycle signal


62


is disconnected and switching element


76


resets to an open state. When the spin basket


14


has coasted to a stop, switching element


80


, which is connected between the side of the parallel connection of “lid closed” switch


36


and coil


44


that receives power from the spin cycle signal


62


and ground, serves to provide a discharge path for the energy in the “unlock signal” capacitor


74


backwards through coil


44


to ground in order to produce the unlock signal to unlock the latch assembly


24


. Thus energy from the lock signal may be recycled as an unlock signal later if power is lost.




Switching element


80


provides a discharge path for “unlock signal” capacitor


74


if a periodic signal of a predetermined rate (rotation signal


21


) is no longer received from sensor


20


. Sensor


20


provides a path from switching element


80


to ground each time the magnet on the spin basket


14


passes the sensor


20


as the spin basket


14


spins.




The “unlock signal” capacitor


74


effectively powers the switching element


80


and its associated logic circuitry in the event of a power failure.




When switching element


80


moves to a conducting state, it oscillates between a conducting and non-conducting condition such as allows capacitor


74


to slowly recharge (if power is available) and then rapidly discharge through switching element


80


providing repetitive unlock signals through coil


44


. Such repetitive signals ensure that coil


44


unlocks in the unlikely event that one or more unlocking signals are jammed, for example, by the user pulling upward on the lid


12


such as may cause the armature


38


to be trapped against the ward plate


34


as shown in FIG.


4


.




Note that if the wire from sensor


20


is broken, then shortly after the spin cycle is initiated, the “unlock signal” capacitor will charge up by virtue of the locking signal and an unlock signal may be produced by switching element


80


. This unlock signal will open “lock enabled” switch


50


stopping the spinning of the motor despite the presence of the spin cycle signal


62


. This stopping of the motor of the drive motor assembly


16


provides an indication to the user that a repair is required and avoids needless exposure of the user to the rotating spin basket


14


when the circuit cannot maintain a lock state for lack of information about whether the spin basket


14


is in motion.




Referring now to

FIG. 7

, the circuit of

FIGS. 5 and 6

initially detects the initiation of a new spin cycle signal at decision block


100


. A new spin cycle in this case indicates a transition from no spin cycle to a spin cycle signal.




If there is no new spin cycle signal during a washing cycle, the circuit proceeds to decision block


102


to determine whether the spin basket


14


is rotating as detected by sensor


20


. If not, as would also be the case, for example, in a wash cycle, the circuit proceeds to process block


104


and an unlock signal in the form of a pulse is transmitted to the coil


44


of the electrically actuated stop


40


and the circuit returns back to the decision block


100


. Thus, in situations where a lid lock is not required, that is, there is no spin cycle and the spin basket


14


is not rotating as might be the case in a recently concluded spin cycle, the electrically actuated stop


40


receives repeated unlocked pulses to ensure that the latch assembly


24


is unlocked.




Upon an initiation of a spin cycle signal at decision block


100


, the circuit moves to decision block


106


where it is determined whether the lid


12


is closed (by means of “lid closed” switch


36


). If the lid


12


is closed, the circuit proceeds to process block


108


and the lid


12


is locked by actuation of coil


44


of electrically actuated stop


40


which in turn closes “lock enabled” switch


50


allowing the motor to start. The circuit then proceeds to decision block


102


as has been described to test for rotation of the motor.




Normally at decision block


102


, there will be rotation detected because the motor of the drive motor assembly


16


was started at process block


108


and the sensor


20


is properly connected and therefore the circuit loops back to the top of decision block


102


and continues to cycle through decision block


102


for as long as the spin basket


14


is rotating.




When the spin cycle ends, the motor of the drive motor assembly


16


no longer receives power and the spin basket


14


begins to coast. When rotation is no longer detected by sensor


20


, the circuit breaks out of the loop of decision block


102


and proceeds to process block


104


where the latch assembly


24


is unlocked. The circuit then begins the cycling between decision block


100


, decision block


102


, and process block


104


as has been previously described, providing repeated unlock signals.




During spinning of the spin basket


14


when the circuit is checking rotation of the spin basket


14


at decision block


102


, power may be removed from the washing machine


10


in a power failure or an attempt to defeat the lid lock. Normally the spin basket


14


will coast down prior to enough energy being lost from capacitor


74


that a lid unlocking is no longer possible.




The basic circuitry used to provide a fast release lid lock when rotation of the spin basket


14


ceases may also help prevent entrapment of a small child if the lid is closed while the spin cycle is activated. Referring still to

FIG. 7

, in this circumstance, at process block


100


, a spin cycle signal is detected and the circuit proceeds to decision block


106


. At decision block


106


, the lid


12


is not closed and therefore the circuit proceeds to decision block


112


which again checks for the presence of a spin cycle signal


62


. If that spin cycle signal


62


is still present, the circuit loops back to this decision block


112


indefinitely, thus avoiding a locking and starting of the motor of the drive motor assembly


16


. Only when the spin cycle signal


62


is turned off and on again by the user with the lid closed, does the circuit proceed to decision block


102


to check for a rotation signal


21


per a normal end of a spin cycle, ultimately ending up again at decision block


100


.




Thus, in order for the motor of the drive motor assembly


16


to be started for the spin cycle, the lid


12


must be closed prior to the initiation of the spin cycle signal


62


avoiding the entrapment situation.




In an alternative embodiment shown in

FIG. 9

, the spin sensing switching element


80


and sensor


20


are eliminated and a timer


150


used instead. The timer


150


provides an unlock signal


158


to a switching circuit


149


, the latter which shunts one end of coil


44


to ground, the other end being connected to capacitor


74


so that the discharge of capacitor


74


through coil


44


causes an unlatching of the latch assembly


24


.




Referring also to

FIG. 11

, the operation of this alternative embodiment is essentially the same as that described above with respect to

FIGS. 5-7

except at process block


102


(now labeled


102


′) rotation is not sensed, but a fixed period of time after the cessation of the spin cycle signal is sensed. This fixed period of time is set to approximate the maximum time of coasting rotation of the spin basket under variations in load, weight, speed and friction and inertia for the spin basket, once power to the motor


16


has stopped. When this period of time has elapsed, the lid may be opened in much the same way as when the sensor


20


of the previous embodiment indicated that spinning of the spin basket


14


had stopped.




Referring now to

FIG. 10

, the timer


150


may be a digital counter


151


such as a


4020


integrated circuit well known in the art, receiving at its clock input (CLK) from the AC voltage of the power line


58


attenuated by attenuating resistor


152


. In this manner, the counter counts cycles of the 60 Hz voltage of power line


58


. Outputs Q


13


and Q


14


of the counter representing count values of 2


11


and 2


12


are combined by means of diode


154


and resistor


156


acting as a simplified AND gate to provide a unlock signal


158


to the switching circuit


149


.




The counter


151


is held reset by line


166


communicating with the spin cycle signal


62


so as to hold the counter at a count value of zero until the spin cycle has ceased. Then the counter begins counting and when the Q


13


and Q


14


outputs go high (representing a count of 6,144 line cycles or 102.4 seconds), the unlock signal is generated activating the shunting circuitry


149


pulling down the lead


48


of coil


44


attached to capacitor


74


to ground causing an unlock signal to pass through coil


44


. Capacitor


75


causes a two second delay in the unlocking action.




In the event of a power failure, the voltage on capacitor


74


is monitored by zener diode


162


which ceases conducting as the voltage on zener diode


162


drops below a predetermined threshold. This ceasing of conductance turns off transistor


164


asserting the unlock signal


158


and causing unlocking of the latch despite the loss of power to the counter


151


. The time constant for the decay of the voltage on capacitor


74


to the predetermined threshold is set to be nominally 250 seconds so, even with long term capacitor degradation of up to 50% and a tolerance factor of 10%, the time constant is substantially longer than that which would be provided by the operation of counter


151


. Thus in the event of power failure, access to the clothes is allowed, albeit at a time somewhat after access would be allowed were the counter


151


working, ensuring that the spin basket


14


has stopped spinning.




If power line


58


has been disconnected, the occurrence of the unlock signal causes capacitor


74


to fully discharge and only a single unlock pulse is produced. If however power is still present through the power line


58


, capacitor


74


recharges as described above and switching circuit


151


is reset to be reactivated upon the recharging of capacitor


74


to produce a series of unlock signals ensuring complete unlocking.




A neon bulb


170


or other indicator light is placed in series about contacts


172


of the cycle timer


13


whose closure creates the spin cycle signal


62


so as to illuminate when the spin cycle is complete providing a visual indication to the user that the spin mode has ended and that the spin basket


14


is coasting to a stop with the lid locked.




The above description has been that of a preferred embodiment of the invention. It will occur to those that practice the art that many modifications may be made without departing from the spirit and scope of the invention. In order to apprise the public of the various embodiments that may fall within the scope of the invention, the following claims are made.



Claims
  • 1. In a washing machine having a lid that may be opened to provide access to a spin basket and closed to prevent access to the spin basket, the spin basket being driven by an electric motor when a spin cycle signal from a spin cycle timer is present, a lid locking assembly comprising:(a) a bistable electromagnetic lid locking mechanism, in a locked state, holding the lid closed until an unlock signal is received and in an unlocked state allows the lid to be freely opened until a lock signal is received, and where the unlock and lock signals are power applied to the electromagnetic lid locking mechanism and wherein, absent power applied to the electromagnetic lid locking mechanism, the electromagnetic lid locking mechanism remains in its last state of locked and unlocked; and (b) a logic circuit including a timer and an energy storage capacitor to provide the unlock signal to the electromagnetic lid locking mechanism a predetermined period of time after the cessation of the spin cycle signal, wherein the storage capacitor provides energy for the unlock signal in the event of loss of external power to the washing machine.
  • 2. The lid locking assembly of claim 1 wherein the electromagnetic lid locking mechanism includes a locking bolt moving to engage and disengage with the lid when the lid is in the closed and open state, respectively, and an electrically operated stop having a tooth received by the locking bolt to prevent movement of the locking bolt when the tooth is so received, the electrically operated stop receiving a first polarity electrical signal as the unlock signal to withdraw the tooth from the locking bolt and receiving a second polarity electrical signal as the lock signal to insert the tooth into the locking bolt.
  • 3. The lid locking assembly of claim 2 wherein the electrically operated stop includes a permanent magnet holding the tooth against movement after a lock signal is received.
  • 4. The lid locking assembly of claim 2 including additionally:(d) a lid switch providing an indication of whether the lid is closed; wherein the lid switch is wired to the electrically operated stop to prevent current flow through the electrically operated stop when the lid is open.
  • 5. The lid locking assembly of claim 1 wherein energy stored in the storage capacitor for the unlock signal is from a previous lock signal.
  • 6. The lid locking assembly of claim 1 wherein the timer is a digital counter counting a predetermined number of cycles of line voltage.
  • 7. The lid locking assembly of claim 1 including additionally:(d) a lid switch providing a lid closed signal when the lid is closed; and (e) a motor control contact controlling power to the electric motor driving the spin basket; and wherein the logic circuitry, receives the lid closed signal and closes the motor control contacts to provide power to the electric motor only when the lid switch indicates the lid was closed prior to the time the spin cycle signal was received and that the lid remained closed until the spin cycle signal was received.
  • 8. The lid locking assembly of claim 1 wherein the logic circuitry applies repeated unlock signals to the electromagnetic lid locking mechanism while external power is present at a predetermined period of time after the cessation of the spin cycle.
  • 9. The lid locking assembly of claim 1 wherein the logic circuit further includes a voltage monitor monitoring the voltage on the storage capacitor and providing the unlock signal when a predetermined voltage drop has been exceeded indicating an imminent loss of sufficient energy for the unlock signal.
  • 10. The lid locking assembly of claim 1 wherein the logic circuit further includes a second timer providing an unlock signal to the electromagnetic lid locking mechanism a second predetermined period of time after the loss of external power.
  • 11. The lid locking assembly of claim 10 where the second timer includes a voltage monitor monitoring the voltage on the storage capacitor to determine a time interval.
  • 12. The lid locking assembly of claim 11 where the second timer includes a voltage monitor monitoring the voltage on the storage capacitor to determine a time interval.
  • 13. The lid locking assembly of claim 1 including an indicator light and wherein the logic circuit illuminates the indicator light after completion of the spin cycle while the lid remains locked.
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Number Name Date Kind
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