Information
-
Patent Grant
-
6363755
-
Patent Number
6,363,755
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Date Filed
Tuesday, December 7, 199925 years ago
-
Date Issued
Tuesday, April 2, 200223 years ago
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Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 068 1226
- 068 23 R
- 068 13 R
- 068 196
- 292 DIG 69
- 210 146
- 192 136
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International Classifications
-
Abstract
A lid lock for a washing machine or the like employs a rapid bistable electromagnetic actuator that is released at a predetermined time interval after the cessation of a spin signal, the time interval being selected to allow the spin basket to coast to a stop prior to the lid being unlocked. Because the actuator is bistable, it can remain locked despite possible power failure during which the spin basket may still be coasting yet the driving circuitry stores reserved power to unlock the lid after a suitable time delay. These same components can provide protection against entrapment in which the lid closure activates the spin cycle and lock because of a previous initiation of the spin cycle signal. Here, for the spin cycle to be initiated, the spin cycle signal must occur after lid closure.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
BACKGROUND OF THE INVENTION
The present invention relates to clothes washing machines and the like and specifically to a lock assembly for preventing access to the spin basket of such a washer during the spin cycle.
During the spin cycle of a washing machine, water is removed from wet clothes centrifugally by spinning the clothes at high speed in a spin basket. In order to reduce the possibility of injury to the user, the user must be prevented from having access to the spin basket while the spin basket is in motion.
One way of protecting the user from access to the rotating spin basket uses a lid switch on the washing machine to detect an opening of the washing machine lid. When the lid is opened by more than a predetermined amount, the lid switch disconnects power from the motor driving the spin basket and activates a brake to bring the rapidly spinning spin basket to a halt. The brake, which is required because of the large rotational momentum of a loaded spin basket, adds significant expense in the manufacture of the washing machine. Systems using brakes may be impractical for future washing machines using higher speed spin cycles to remove greater amounts of water from the wet clothes.
A second way of protecting the user from access to the rotating spin basket uses an electrically actuated lock for the washing machine lid. The lock holds the lid in a closed position for the duration of the spin cycle and for a period after the spin cycle necessary for the spin basket to coast to a stop. The locking mechanism typically uses a thermally actuated element, such as a bi-metallic strip or a wax motor, to position a locking bolt into engagement with the washing machine lid; the bolt prevents the lid from opening. At the conclusion of the spin cycle, the thermally actuated element begins to cool and after a predetermined cooling period, retracts the locking bolt from the washing machine lid and allows the lid to be raised.
The intrinsic delay in the thermally actuated element (required by its need to cool) prevents the lock from being defeated simply by removing power to the washing machine yet in the event of power loss, the lock can be assured of opening on its own after the fixed period of time.
A disadvantage of the thermally actuated element is that it is hard to accurately control the period during which the lid will be locked, the time being affected both by manufacturing tolerance and variations in the temperature of the environment of the washing machine. Further, such a mechanism is difficult to integrate with more sophisticated locking logic, such as systems which operate to reduce the likelihood of child entrapment or misuse of the washing machine. What is needed is an electromechanical locking system that provides the benefits of the thermally actuated element without its disadvantages.
BRIEF SUMMARY OF THE INVENTION
The present invention provides an electromagnetic lid locking mechanism that can release the lid rapidly after a precise interval of time regardless of power failures and which is resistant to being defeated by unplugging the washing machine. The stopping of the spin basket is inferred from the passage of a time interval selected to be longer than a coasting period of the washing machine spin basket. The electromagnetic lid locking mechanism is stable in either the locked or unlocked position when power is removed and hence the lock cannot be defeated by removing power from the washing machine. The circuitry driving the electromagnetic lid locking mechanism monitors and stores electrical power to ensure that the lid may be unlocked at the conclusion of the spin cycle, even if power is lost, reducing the possibility of the lid remaining locked when power fails. The same components and circuitry may be used to provide at small additional cost, a “lock-out” of the spin cycle in situations where a child might intentionally or unintentionally enter the spin basket after the spin cycle has been initiated while the lid is open.
Specifically, the present invention provides a lid locking assembly having a bistable electromagnetic lid locking mechanism that in a locked state, holds the lid closed until an unlock signal is received and in an unlocked state allows the lid to be freely opened until a lock signal is received, where the unlock and lock signals are power applied to the electromagnetic lid locking mechanism and wherein, absent power applied to the electromagnetic lid locking mechanism, the electromagnetic lid locking mechanism remains in its last state of locked and unlocked. The lid locking assembly further includes a logic circuit having a timer and an energy storage capacitor to provide the unlock signal to the electromagnetic lid locking mechanism a predetermined period of time after the cessation of the washing machine's spin cycle signal, wherein the storage capacitor provides energy for the unlock signal in the event of loss of external power to the washing machine.
Thus, it is another object of the invention to reduce the possibility of the electromagnetic lid locking mechanism remaining in the locked state when power is removed from the washing machine. The energy used to lock the electromagnetic lid locking mechanism automatically charges a storage capacitor to provide power for the later unlock signal.
It is another object of the invention to provide an electromagnetic lid locking mechanism that responds rapidly to stopping of the spin basket but that cannot be defeated by disconnecting power from the washing machine. During a power failure or after an intentional unplugging of the washing machine, the electromagnetic lid locking mechanism will not automatically release while the spin basket is in motion.
The lid locking assembly may also include a lid switch providing a lid closed signal when the lid is closed. The logic circuitry may receive the lid closed signal and provide power to the motor only when the lid switch indicates that the lid was closed.
Thus, it is yet another object of the invention to reduce the chance of entrapment of a small child if the lid were to close on the child at a time after the spin cycle signal was generated by the machine controls. The present logic circuitry provides this additional feature with a cost effective small addition of parts.
The foregoing and other objects and advantages of the invention will appear in the following description. The description is that of a preferred embodiment which does not necessarily represent the full scope of the invention. The scope of the invention is described by the concluding claims.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
FIG. 1
is a perspective view of a top loading washing machine showing placement of the lid locking assembly of the present invention beneath the lid and a rotation sensor near the spin basket;
FIG. 2
is a simplified perspective view of the electromechanical elements of the lid locking assembly of the present invention showing a rotating locking bolt for engaging an eye on the washing machine lid, the locking bolt attached to rotate in tandem with a ward plate interacting with contacts and an electrically operated stop;
FIG. 3
is a fragmentary elevational view of the rotating locking bolt and ward plate of
FIG. 2
in a first unlocked position allowing opening and closing of the washing machine lid;
FIG. 4
is a figure similar to that of
FIG. 3
showing the rotating locking bolt and ward plate in a second locked position holding the washing machine lid closed;
FIG. 5
is a simplified schematic diagram of the logic circuitry used to control the washing machine of FIG.
1
and electromechanical elements of
FIG. 2
;
FIG. 6
is a detailed schematic diagram of the logic circuitry of
FIG. 5
;
FIG. 7
is a flow chart describing the operation of the logical circuitry of
FIG. 5
when connected in a washing machine;
FIG. 8
is a detail view of an alternative embodiment of an electromagnet coil shown in
FIGS. 2-4
using a donut shaped permanent magnet;
FIG. 9
is a simplified schematic diagram of an alternative of the logic circuit used to control the washing machine of FIG.
1
and electromechanical elements of
FIG. 2
without a spin sensor;
FIG. 10
is a detailed schematic diagram of the logic circuitry of
FIG. 9
;
FIG. 11
is a flow chart describing the operation of the logical circuitry of
FIG. 9
when connected in a washing machine.
DETAILED DESCRIPTION OF THE INVENTION
Referring now to
FIG. 1
, a washing machine
10
includes a lid
12
hinged at a rear edge to open over a spin basket
14
into which wet clothes may be received. During a spin cycle timed by a timer
13
on a rear console of the washing machine
10
, the clothes in the spin basket
14
are to be spun about a vertical axis by a drive motor assembly
16
to centrifugally extract water from the clothes.
An outer surface of the spin basket
14
supports a magnet
18
which, when the spin basket
14
rotates, passes a sensor
20
attached to the stationary housing of the washing machine
10
. The sensor
20
may be a magnetic reed switch closing in response to the approach of the magnet
18
such as will occur periodically during rotation of the spin basket
14
.
In an alternative embodiment, the magnet
18
and sensor
20
are attached to components of the drive motor assembly
16
that move with respect to one another as the spin basket
14
rotates but that are not affected by any eccentricity in spin basket rotation.
An eye
22
extending downward from the front edge of the lid
12
, opposite the hinging edge, may be received by a latch assembly
24
when the lid
12
is in a closed position.
As will be described in detail below, the latch assembly
24
includes a locking bolt that may engage the eye
22
thereby locking the lid
12
in its closed position preventing access to the spin basket
14
by the user. The mechanism is similar to that described in U.S. Pat. No. 5,520,424 issued May 28, 1996 and entitled: “Tamper-Proof Door Switch and Latch Device” and hereby incorporated by reference.
Referring now generally to
FIGS. 2 through 4
, the latch assembly
24
includes a locking bolt
28
mounted to rotate generally about a horizontal axis
31
and having an upper tooth
30
that may engage the eye
22
. When the lid
12
is open, the locking bolt
28
is rotated so that the tooth
30
is tipped upward to allow the eye
22
to move downward past the tooth
30
unimpeded with a closing of the lid
12
as shown in FIG.
3
. When the lid
12
is closed, pressure of the eye
22
against a lower lip
27
of the locking bolt
28
rotates the locking bolt
28
to bring the tooth
30
through the eye
22
. After the lid
12
is closed, the eye
22
may not be freed to open the lid
12
without counter rotation of the locking bolt
28
caused by upward pressure on the tooth
30
by the eye
22
.
The locking bolt
28
is joined by means of a shaft
32
to a ward plate
34
which rotates in tandem with the locking bolt
28
. In a preferred embodiment, the ward plate
34
is a 90 degree sector of a circular disk. As such, the shaft
32
is attached to the center of the disk, perpendicular to the face of the disk. In the open position shown in
FIG. 3
, the ward plate
34
has its left and right radial faces oriented at approximately plus and minus 45 degrees from vertical. In the closed position of
FIG. 4
, the right face of the ward plate
34
is vertical and the left face of the ward plate
34
is substantially horizontal.
A return spring
56
connects to the ward plate
34
at a point near the top of its left wall at a point fixed with respect to the ward plate
34
and so that the line between these points passes above the axis of rotation
31
to provide a clockwise return torque to the ward plate
34
. Thus, ward plate
34
and locking bolt
28
will move to a fully open position absent the influence of the eye
22
.
Positioned beneath the left face of the ward plate
34
is a contact set providing a “lid closed” switch
36
which in the open position of
FIG. 3
is closed but which is opened by pressure of the left face of the ward plate
34
on the support of the bottom contact of the “lid closed” switch
36
, when the lid
12
is closed. Thus, “lid closed” switch
36
provides an indication that the lid
12
is closed.
Positioned over the top of the ward plate
34
is one end of an armature
38
of an electrically actuated stop
40
. The armature
38
is hinged at its other end removed from the ward plate
34
, to a coil frame
42
which supports an electromagnet coil
44
positioned about a vertical core
46
positioned beneath the armature
38
. Core
46
is a permanent magnet insufficiently strong to attract armature
38
downward alone, but sufficient to hold armature
38
downward once contact between armature
38
and core
46
has been obtained. Alternatively, the core
46
may be a high remnant magnetizable material that will retain sufficient magnetization to hold the armature in a closed position.
A first polarity of electrical current passing through leads
48
of the coil
44
will produce a magnetic field such as will augment the magnetic field retained by the core
46
(or reverse the magnetization of the core
46
in the case of the high remnant magnetizable material), and will thereby attract armature
38
downward toward the top of core
46
. Once so attracted, the armature
38
will remain in the downward position held by the magnetism of the core
46
. A second polarity of electrical current, opposite to that of the first polarity of electrical current drawing the armature
38
downward, will release the armature
38
to move upward as biased by a spring
54
.
Referring now to
FIG. 8
in an alternative embodiment, a donut of permanent magnet material
47
may be placed about the core
46
to provide the necessary magnetic attraction instead of or in addition to the core
46
.
When the lid
12
is in the open position as shown in
FIG. 3
, armature
38
may not be drawn downward into contact with core
46
because the free end of the armature
38
strikes the upper circumference of the ward plate
34
. In the closed position of
FIG. 4
, however, the ward plate
34
has rotated such that armature
38
may move downward into contact with core
46
and, in doing so, the end of armature
38
is in a position to abut the right most wall of ward plate
34
preventing counter rotation to the open position of FIG.
3
. As a result of the inner connection between the ward plate
34
and the locking bolt
28
, the locking bolt
28
may not rotate when armature
38
is drawn downward against core
46
and locking bolt
28
therefore holds lid
12
closed in a locked position as a result of its inner action with the eye
22
. Thus, this first polarity of electrical current may be termed a lock signal and the latch assembly
24
may be considered to be in a locked state when the armature
3
8
is attracted to the core
46
.
Referring to
FIG. 4
, once armature
38
has been drawn down to core
46
, power may be disconnected from leads
48
and yet armature
38
will remain downward held by the residual magnetism of core
46
or the donut
47
.
The latch assembly
24
may be released by moving the armature
38
upward again by means of applying to leads
48
the second polarity of current previously described which causes the coil
44
to produce a magnetic field opposing that of the core
46
or donut
47
releasing the armature
38
. This second polarity of electrical current is termed the unlock signal. The latch assembly
24
may be considered to be in an unlocked state when the armature
38
is released from the core
46
.
Again, when power is disconnected from leads
48
, the armature
38
will remain in an upward position held by the biasing spring
54
. Thus, it will be noted that the latch assembly
24
is bistable requiring no power to remain in either the unlocked or locked state and remaining in the last unlocked or locked state indefinitely when power is removed.
A contact set forming a “lock enabled” switch
50
has one contact supported at the lower surface of armature
38
by a cantilevered contact support spring
52
(visible in
FIG. 2
) and the other contact positioned beneath the armature
38
so that the contact set is open when the armature
38
is in an unlocked state shown in FIG.
3
and closed when the armature
38
is in a locked state shown in FIG.
4
. “Lock enabled” switch
50
provides a signal indicating that a locking has occurred as opposed to simply a closure of the lid
12
and allows the motor of drive motor assembly
16
to run.
Referring now to
FIGS. 5 and 6
, the mechanical elements of the latch assembly
24
described in
FIGS. 2 through 4
are controlled by logic circuitry
57
receiving AC power from a power line
58
(that generally provides switched power to the washer
10
) and completing a circuit through a ground
60
. The washing machine timer
13
(shown generally in
FIG. 1
) provides a spin cycle signal
62
in the form of AC voltage when the spin basket
14
is to be spun by drive motor assembly
16
.
During operation of the washing machine
10
, the spin cycle signal
62
is received by a terminal
64
on the housing
55
of the latch assembly
24
. The terminal connects the spin cycle signal
62
through the “lock enabled” switch
50
to a second terminal connected to the motor of the drive motor assembly
16
. In the unlocked state, “lock enabled” switch
50
is open and therefore no current passes to the motor of the drive motor assembly
16
.
The spin cycle signal
62
also connects through diode
66
and limiting resistor
68
to a “lock signal” capacitor
70
which, when the spin cycle signal
62
is present, begins charging. The charging is indicated by arrow
73
. During this charging, “lock signal” capacitor
70
stores energy that will be shunted through the coil
44
of the latch assembly
24
to lock that mechanism as has been described and also provides a timing signal by means of its decreasing voltage as it discharges. Specifically, when the charge on capacitor
70
climbs to a first predetermined level of approximately 24 volts, it actuates switching circuit
72
. Switching circuit
72
is connected to shunt an “unlock signal” capacitor
74
discharging that capacitor
74
when switching circuit
72
is actuated.
The “unlock signal” capacitor
74
is connected between ground, on one side, and a junction between “lid closed” switch
36
and coil
44
on the other side. The “lid closed” switch
36
and coil
44
are connected in parallel and their other end is connected through switching element
76
to the side of the “lock signal” capacitor
70
receiving current from limiting resistor
68
.
When “lock signal” capacitor
70
reaches a second voltage (approximately 36 volts) greater than the voltage triggering switching circuit
72
, switching element
76
conducts allowing current to flow from “lock signal” capacitor
70
through coil
44
(if the lid is closed and “lid closed” switch
36
is open) into “unlock signal” capacitor
74
which was previously discharged as indicated by arrow
77
. When the lid
12
is closed, this current from the “lock signal” capacitor provides the lock signal causing armature
38
(shown in
FIG. 4
) to be drawn downward locking the lid
12
in the locked position. The latching of armature
38
closes “lock enabled” switch
50
which allows current to flow to motor of the drive motor assembly
16
.
Note that if the lid
12
is open at the time the spin signal is received, such as would indicate a child may be entrapped, then “lid closed” switch
36
is closed and the current passes solely through short circuit created by “lid closed” switch
36
. In this case, the armature
38
is not drawn downward into the locking position.
As the voltage on “lock signal” capacitor
70
drops with its discharge, switching circuit
72
opens allowing a charge to accumulate on the “unlock signal” capacitor
74
from the flow of current along path
77
. “Unlock signal” capacitor
74
provides a reserve of power that will be used to unlock the latch assembly
24
at the end of a coast down after the spin cycle or in the event of a power failure both as will be described. The transfer of power from “lock signal” capacitor
70
to “unlock signal” capacitor
74
ensures that any time sufficient power is available to lock the latch assembly
24
that reserved power exists to unlock the latch assembly
24
and the form of charge on “unlock signal” capacitor
74
. While power is available to the washing machine
10
, as is normally the case, the charge on “unlock signal” capacitor
74
is maintained by a path from the power line
58
through diode
78
and limiting resistor
81
, through coil
44
or “lid closed” switch
36
.
At the conclusion of the spin cycle, the spin cycle signal
62
is disconnected and switching element
76
resets to an open state. When the spin basket
14
has coasted to a stop, switching element
80
, which is connected between the side of the parallel connection of “lid closed” switch
36
and coil
44
that receives power from the spin cycle signal
62
and ground, serves to provide a discharge path for the energy in the “unlock signal” capacitor
74
backwards through coil
44
to ground in order to produce the unlock signal to unlock the latch assembly
24
. Thus energy from the lock signal may be recycled as an unlock signal later if power is lost.
Switching element
80
provides a discharge path for “unlock signal” capacitor
74
if a periodic signal of a predetermined rate (rotation signal
21
) is no longer received from sensor
20
. Sensor
20
provides a path from switching element
80
to ground each time the magnet on the spin basket
14
passes the sensor
20
as the spin basket
14
spins.
The “unlock signal” capacitor
74
effectively powers the switching element
80
and its associated logic circuitry in the event of a power failure.
When switching element
80
moves to a conducting state, it oscillates between a conducting and non-conducting condition such as allows capacitor
74
to slowly recharge (if power is available) and then rapidly discharge through switching element
80
providing repetitive unlock signals through coil
44
. Such repetitive signals ensure that coil
44
unlocks in the unlikely event that one or more unlocking signals are jammed, for example, by the user pulling upward on the lid
12
such as may cause the armature
38
to be trapped against the ward plate
34
as shown in FIG.
4
.
Note that if the wire from sensor
20
is broken, then shortly after the spin cycle is initiated, the “unlock signal” capacitor will charge up by virtue of the locking signal and an unlock signal may be produced by switching element
80
. This unlock signal will open “lock enabled” switch
50
stopping the spinning of the motor despite the presence of the spin cycle signal
62
. This stopping of the motor of the drive motor assembly
16
provides an indication to the user that a repair is required and avoids needless exposure of the user to the rotating spin basket
14
when the circuit cannot maintain a lock state for lack of information about whether the spin basket
14
is in motion.
Referring now to
FIG. 7
, the circuit of
FIGS. 5 and 6
initially detects the initiation of a new spin cycle signal at decision block
100
. A new spin cycle in this case indicates a transition from no spin cycle to a spin cycle signal.
If there is no new spin cycle signal during a washing cycle, the circuit proceeds to decision block
102
to determine whether the spin basket
14
is rotating as detected by sensor
20
. If not, as would also be the case, for example, in a wash cycle, the circuit proceeds to process block
104
and an unlock signal in the form of a pulse is transmitted to the coil
44
of the electrically actuated stop
40
and the circuit returns back to the decision block
100
. Thus, in situations where a lid lock is not required, that is, there is no spin cycle and the spin basket
14
is not rotating as might be the case in a recently concluded spin cycle, the electrically actuated stop
40
receives repeated unlocked pulses to ensure that the latch assembly
24
is unlocked.
Upon an initiation of a spin cycle signal at decision block
100
, the circuit moves to decision block
106
where it is determined whether the lid
12
is closed (by means of “lid closed” switch
36
). If the lid
12
is closed, the circuit proceeds to process block
108
and the lid
12
is locked by actuation of coil
44
of electrically actuated stop
40
which in turn closes “lock enabled” switch
50
allowing the motor to start. The circuit then proceeds to decision block
102
as has been described to test for rotation of the motor.
Normally at decision block
102
, there will be rotation detected because the motor of the drive motor assembly
16
was started at process block
108
and the sensor
20
is properly connected and therefore the circuit loops back to the top of decision block
102
and continues to cycle through decision block
102
for as long as the spin basket
14
is rotating.
When the spin cycle ends, the motor of the drive motor assembly
16
no longer receives power and the spin basket
14
begins to coast. When rotation is no longer detected by sensor
20
, the circuit breaks out of the loop of decision block
102
and proceeds to process block
104
where the latch assembly
24
is unlocked. The circuit then begins the cycling between decision block
100
, decision block
102
, and process block
104
as has been previously described, providing repeated unlock signals.
During spinning of the spin basket
14
when the circuit is checking rotation of the spin basket
14
at decision block
102
, power may be removed from the washing machine
10
in a power failure or an attempt to defeat the lid lock. Normally the spin basket
14
will coast down prior to enough energy being lost from capacitor
74
that a lid unlocking is no longer possible.
The basic circuitry used to provide a fast release lid lock when rotation of the spin basket
14
ceases may also help prevent entrapment of a small child if the lid is closed while the spin cycle is activated. Referring still to
FIG. 7
, in this circumstance, at process block
100
, a spin cycle signal is detected and the circuit proceeds to decision block
106
. At decision block
106
, the lid
12
is not closed and therefore the circuit proceeds to decision block
112
which again checks for the presence of a spin cycle signal
62
. If that spin cycle signal
62
is still present, the circuit loops back to this decision block
112
indefinitely, thus avoiding a locking and starting of the motor of the drive motor assembly
16
. Only when the spin cycle signal
62
is turned off and on again by the user with the lid closed, does the circuit proceed to decision block
102
to check for a rotation signal
21
per a normal end of a spin cycle, ultimately ending up again at decision block
100
.
Thus, in order for the motor of the drive motor assembly
16
to be started for the spin cycle, the lid
12
must be closed prior to the initiation of the spin cycle signal
62
avoiding the entrapment situation.
In an alternative embodiment shown in
FIG. 9
, the spin sensing switching element
80
and sensor
20
are eliminated and a timer
150
used instead. The timer
150
provides an unlock signal
158
to a switching circuit
149
, the latter which shunts one end of coil
44
to ground, the other end being connected to capacitor
74
so that the discharge of capacitor
74
through coil
44
causes an unlatching of the latch assembly
24
.
Referring also to
FIG. 11
, the operation of this alternative embodiment is essentially the same as that described above with respect to
FIGS. 5-7
except at process block
102
(now labeled
102
′) rotation is not sensed, but a fixed period of time after the cessation of the spin cycle signal is sensed. This fixed period of time is set to approximate the maximum time of coasting rotation of the spin basket under variations in load, weight, speed and friction and inertia for the spin basket, once power to the motor
16
has stopped. When this period of time has elapsed, the lid may be opened in much the same way as when the sensor
20
of the previous embodiment indicated that spinning of the spin basket
14
had stopped.
Referring now to
FIG. 10
, the timer
150
may be a digital counter
151
such as a
4020
integrated circuit well known in the art, receiving at its clock input (CLK) from the AC voltage of the power line
58
attenuated by attenuating resistor
152
. In this manner, the counter counts cycles of the 60 Hz voltage of power line
58
. Outputs Q
13
and Q
14
of the counter representing count values of 2
11
and 2
12
are combined by means of diode
154
and resistor
156
acting as a simplified AND gate to provide a unlock signal
158
to the switching circuit
149
.
The counter
151
is held reset by line
166
communicating with the spin cycle signal
62
so as to hold the counter at a count value of zero until the spin cycle has ceased. Then the counter begins counting and when the Q
13
and Q
14
outputs go high (representing a count of 6,144 line cycles or 102.4 seconds), the unlock signal is generated activating the shunting circuitry
149
pulling down the lead
48
of coil
44
attached to capacitor
74
to ground causing an unlock signal to pass through coil
44
. Capacitor
75
causes a two second delay in the unlocking action.
In the event of a power failure, the voltage on capacitor
74
is monitored by zener diode
162
which ceases conducting as the voltage on zener diode
162
drops below a predetermined threshold. This ceasing of conductance turns off transistor
164
asserting the unlock signal
158
and causing unlocking of the latch despite the loss of power to the counter
151
. The time constant for the decay of the voltage on capacitor
74
to the predetermined threshold is set to be nominally 250 seconds so, even with long term capacitor degradation of up to 50% and a tolerance factor of 10%, the time constant is substantially longer than that which would be provided by the operation of counter
151
. Thus in the event of power failure, access to the clothes is allowed, albeit at a time somewhat after access would be allowed were the counter
151
working, ensuring that the spin basket
14
has stopped spinning.
If power line
58
has been disconnected, the occurrence of the unlock signal causes capacitor
74
to fully discharge and only a single unlock pulse is produced. If however power is still present through the power line
58
, capacitor
74
recharges as described above and switching circuit
151
is reset to be reactivated upon the recharging of capacitor
74
to produce a series of unlock signals ensuring complete unlocking.
A neon bulb
170
or other indicator light is placed in series about contacts
172
of the cycle timer
13
whose closure creates the spin cycle signal
62
so as to illuminate when the spin cycle is complete providing a visual indication to the user that the spin mode has ended and that the spin basket
14
is coasting to a stop with the lid locked.
The above description has been that of a preferred embodiment of the invention. It will occur to those that practice the art that many modifications may be made without departing from the spirit and scope of the invention. In order to apprise the public of the various embodiments that may fall within the scope of the invention, the following claims are made.
Claims
- 1. In a washing machine having a lid that may be opened to provide access to a spin basket and closed to prevent access to the spin basket, the spin basket being driven by an electric motor when a spin cycle signal from a spin cycle timer is present, a lid locking assembly comprising:(a) a bistable electromagnetic lid locking mechanism, in a locked state, holding the lid closed until an unlock signal is received and in an unlocked state allows the lid to be freely opened until a lock signal is received, and where the unlock and lock signals are power applied to the electromagnetic lid locking mechanism and wherein, absent power applied to the electromagnetic lid locking mechanism, the electromagnetic lid locking mechanism remains in its last state of locked and unlocked; and (b) a logic circuit including a timer and an energy storage capacitor to provide the unlock signal to the electromagnetic lid locking mechanism a predetermined period of time after the cessation of the spin cycle signal, wherein the storage capacitor provides energy for the unlock signal in the event of loss of external power to the washing machine.
- 2. The lid locking assembly of claim 1 wherein the electromagnetic lid locking mechanism includes a locking bolt moving to engage and disengage with the lid when the lid is in the closed and open state, respectively, and an electrically operated stop having a tooth received by the locking bolt to prevent movement of the locking bolt when the tooth is so received, the electrically operated stop receiving a first polarity electrical signal as the unlock signal to withdraw the tooth from the locking bolt and receiving a second polarity electrical signal as the lock signal to insert the tooth into the locking bolt.
- 3. The lid locking assembly of claim 2 wherein the electrically operated stop includes a permanent magnet holding the tooth against movement after a lock signal is received.
- 4. The lid locking assembly of claim 2 including additionally:(d) a lid switch providing an indication of whether the lid is closed; wherein the lid switch is wired to the electrically operated stop to prevent current flow through the electrically operated stop when the lid is open.
- 5. The lid locking assembly of claim 1 wherein energy stored in the storage capacitor for the unlock signal is from a previous lock signal.
- 6. The lid locking assembly of claim 1 wherein the timer is a digital counter counting a predetermined number of cycles of line voltage.
- 7. The lid locking assembly of claim 1 including additionally:(d) a lid switch providing a lid closed signal when the lid is closed; and (e) a motor control contact controlling power to the electric motor driving the spin basket; and wherein the logic circuitry, receives the lid closed signal and closes the motor control contacts to provide power to the electric motor only when the lid switch indicates the lid was closed prior to the time the spin cycle signal was received and that the lid remained closed until the spin cycle signal was received.
- 8. The lid locking assembly of claim 1 wherein the logic circuitry applies repeated unlock signals to the electromagnetic lid locking mechanism while external power is present at a predetermined period of time after the cessation of the spin cycle.
- 9. The lid locking assembly of claim 1 wherein the logic circuit further includes a voltage monitor monitoring the voltage on the storage capacitor and providing the unlock signal when a predetermined voltage drop has been exceeded indicating an imminent loss of sufficient energy for the unlock signal.
- 10. The lid locking assembly of claim 1 wherein the logic circuit further includes a second timer providing an unlock signal to the electromagnetic lid locking mechanism a second predetermined period of time after the loss of external power.
- 11. The lid locking assembly of claim 10 where the second timer includes a voltage monitor monitoring the voltage on the storage capacitor to determine a time interval.
- 12. The lid locking assembly of claim 11 where the second timer includes a voltage monitor monitoring the voltage on the storage capacitor to determine a time interval.
- 13. The lid locking assembly of claim 1 including an indicator light and wherein the logic circuit illuminates the indicator light after completion of the spin cycle while the lid remains locked.
US Referenced Citations (16)