This application claims the benefit of Korean No. 2001-84395, filed Dec. 24, 2001 in the Korean Industrial Property office, the disclosure of which is incorporated herein by reference.
1. Field of the Invention
The present invention relates generally to a timer for a microwave oven, and more particularly, to a timer holding a power switch to be turned on in a microwave oven when a power control shaft controlling an output power level of the microwave oven during the cooking period is set to a maximum output mode.
2. Description of the Related Art
Typically, a timer for a microwave oven is provided with a time control shaft and a power control shaft. The time control shaft is driven by a timer motor and used for setting a cooking time of the microwave oven. The power control shaft serves to control an output power level of the microwave oven by regulating an operation time of a magnetron during the cooking time.
The timer is also provided with a plurality of reduction gears coupled to the time control shaft, a timer cam, and a main power switch. The timer cam is mounted to the time control shaft and controls the main power switch to supply electric power to the microwave oven depending on a rotation of the time control shaft corresponding to the cooking time. The main power switch is selectively turned on in accordance with a rotation of the timer cam.
Further, the timer has an auxiliary power switch, a power control cam, and an actuating lever. The auxiliary power switch controls the supply of the electric power to the magnetron during the cooking time, thus controlling an output power level of the magnetron. The power control cam rotates by the timer motor and selectively turns on the auxiliary power switch depending on a power level mode of the power control shaft. The actuating lever turns on and off the auxiliary power switch while rotating by a predetermined rotating angle according to an operation of the power control cam. In this case, the timer is designed to control a contact of the actuating lever to contact the power control cam according to the power level mode of the power control shaft, thus determining an operation of the actuating lever. The auxiliary power switch is controlled by the operation of the actuating lever, thus controlling the output power level of the microwave oven.
However, the conventional timer for the microwave oven has a problem that the auxiliary power switch is unexpectedly off for a short time since the actuating lever is operated by the power control cam even when the power control shaft is set to the maximum output mode. The conventional timer has another problem that the service life time of the timer is shortened since a contact terminal of the auxiliary power switch is rapidly worn out due to frequent opening operations of the auxiliary power switch.
Accordingly, the present invention has been made to overcome the above and other problems of the related art, and an object of the present invention is to provide a timer for a microwave oven, which maintains an auxiliary power switch to be turned on when a power control shaft is set to a maximum output mode, thus preventing a contact terminal of the auxiliary power switch from being damaged, and therefore extending a service life time of the timer.
Additional objects and advantageous of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
In order to achieve the above and other objects, the present invention provides a timer for a microwave oven, having a time control shaft setting a cooking time, a timer motor rotating the timer shaft using a plurality of gears, a power control shaft controlling an output power level of the microwave oven during the cooking time, an auxiliary power switch controlling the supply of electric power to a magnetron of the microwave oven so as to control the output power level during the cooking time, a control gear shaft rotatably installed at a position spaced from the time control shaft having a control gear formed on one end of the control gear shaft, at least one intermediate gear disposed between a shaft gear of the power control shaft and the control gear of the control gear shaft to connect the power control shaft to the control gear shaft, a power control cam inserted around the control gear shaft so as to be rotatable and axially movable relative to the control gear shaft and to selectively turn off the auxiliary power switch, the power control cam rotating by the timer motor, and an actuating lever contacting the power control cam and rotating to a predetermined rotating angle according to a movement of the power control cam, thus selectively turning off the auxiliary power switch.
The timer includes a pushing unit disposed adjacent to a side of the power control cam to push the power control cam to disconnect the actuating lever from the power control cam and keep the auxiliary power switch on when an output power level of a microwave oven is set to the maximum output mode using the power control shaft, the pushing unit having a body and a shaft part extending from the body toward the intermediate gear and a compressing projection formed on the intermediate gear to push the shaft part of the pushing unit down with respect to the power control cam.
The timer is provided with a frame, a timer casing mounted on the frame and having the gears used for rotating the time control shaft, the power control cam, the auxiliary power switch, and the actuating lever, the frame rotatably supporting the power control shaft and the intermediate gear disposed outside the timer casing.
In the timer, a control gear of the control gear shaft is disposed outside the timer casing to be coupled with the intermediate gear, and the shaft part of the pushing unit extends through the timer casing to an outside of the timer casing such that the shaft part is in contact with the compressing projection of the intermediate gear.
The timer is provided with at least one first projection having a wedge shape and protruding from the control gear shaft toward the power control cam in order to control ON/OFF time of the auxiliary power switch when the control gear shaft rotates by the power control shaft, at least one second projection formed on the power control cam at a position corresponding to the first projection and axially pushed by a predetermined distance when the second projection is in contact with the first projection in accordance with the rotation of the power control cam such that the actuating lever disengages from an outer circumferential surface of the power control cam to turn the auxiliary power switch on, and a spring inserted around the control gear shaft and biasing the power control cam toward the first projection.
These and other objects and other advantages of the present invention will become apparent and more readily appreciated from the following description of the preferred embodiments, taken in conjunction with the accompanying drawings of which:
Reference will now be made in detail to the present preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the like elements throughout. The embodiments are described in order to explain the present invention by referring to the figures.
As shown in
Referring to
The timer 20 also has a timer motor 25 and at least one intermediate gear 27. The timer motor 25 is installed on an outer surface of the timer casing 22 and drives a plurality of gears which are disposed in the timer casing 22. The intermediate gear 27 is rotatably mounted on the frame 21 and transmits a rotating movement of the power control shaft 23 to a control gear shaft 26 disposed in the timer casing 22. Further, a shaft gear 23a is also provided on the power control shaft 23 to engage the intermediate gear 27.
A compressing projection 27a is formed on a surface of the intermediate gear 27. A pushing unit 37 is disposed within the timer casing 22 at a position corresponding to the compressing projection 27a when a maximum power mode as the output power level is set through the power control shaft 23. The compressing projection 27a protrudes toward the pushing unit 37 and pushes the pushing unit 37 up and down when the compressing projection 27a is engaged with the pushing unit 37. A control gear 26a coupled to the control gear shaft 26 rotates by the intermediate gear 27 rotating by the shaft gear 23a of the power control shaft 23. A power control cam 33 is rotatably inserted around the control gear shaft 26 and moves up and down along the control gear shaft 26 in response to the pushing unit 37 disposed between the power control cam 33 and the intermediate gear 27. A spring 35 is inserted around the control gear shaft 26 and disposed between the power control cam 33 and the timer casing 22. A hole 22a is formed on the timer casing 22 to allow the pushing unit protruding from the timer casing 22 to contact the compressing projection 27a of the intermediate gear 27. The power control shaft 23, the intermediate gear 27, and the compressing projection 27a, disposed outside the timer casing 22, form a power control shaft unit to control components disposed in the timer casing 22.
As shown in
An auxiliary power switch 32 is installed in the timer casing 22 and controls the output power level applied to the magnetron during the cooking time set by the time adjusting knob 15, thus controlling an output power level of the microwave oven. A power control unit is provided in the timer casing 22 at a position spaced apart from the time control shaft 24 so that contact terminals 32a, 32b of the auxiliary power switch 32 periodically contact each other to turn on the auxiliary power switch 32 in response to a power level mode of the power control shaft 23.
As shown in
Referring to
The power control cam 33 has a disc shape with a predetermined thickness and is provided on a first outer circumferential side surface 36a with a gear portion 33a which engages one of the reduction gears provided in the timer casing 22, thus allowing the power control cam 33 to rotate with a first speed when the timer motor 25 rotates with a second speed higher than the first speed. At least one cam recess 33b having a predetermined depth is formed on a second outer circumferential side surface 36b of the power control cam 33 which is in contact with the contact part 34a of the actuating lever 34. An inclined surface 33c is formed in the cam recess 33b in a rotation direction of the power control cam 3333b to connect the outer circumferential upper surface 33d to a lower portion of the cam recess 33b.
At least one first projection 26d is provided on the step shaped support 26c opposite to the control gear 26a so that the power control cam 33 periodically and axially moves along the shaft part 26b by a predetermined distance while rotating between the step shaped support 26c and the another end of the shaft part 26b of the control gear shaft 26. At least one second projection 33e is formed on the outer circumferential upper surface 33d of the power control cam 33 at a position corresponding to that of the first projection 26d. In this case, the first projection 26d having a wedge shape protrudes from the step shaped support 26c toward the outer circumferential upper surface 33d of the power control cam 33. The second projection 33e having the same wedge shape as the first projection 33d protrudes from the outer circumferential upper surface 33d of the power control cam 33 toward the step shaped support 26c. A spring 35 is inserted around the control gear shaft 26 and between the power control cam 33 and the timer casing 22, and elastically biases the power control cam 33 toward the first projection 26d so that the power control cam 33 moves along the shaft part 26b of the control gear shaft 26 between a first state turn turning on the auxiliary power switch 34 and a second state turning off the auxiliary power switch 34.
When the power control cam 33 is periodically and axially moved by the predetermined distance by the the first and second projections 26d, 33e, the contact part 34a of the actuating lever 34 is in contact with the second outer circumferential side surface 36b of the power control cam 33 or the outer circumferential upper surface 33d of the power control cam 33, thus rotating the actuating lever 34 about the hinge 34b. The auxiliary power switch 32 is periodically turned on/off by the movement of the actuating lever 34.
That is, when the power control cam 33 rotates while the contact part 34a of the actuating lever 34 enters the cam recess 33b, the contact part 34a of the actuating lever 34b is in contact with the inner circumferential side surface 36c of the cam recess 33b of the power control cam 33 so that the power switch 32 is turned off by the actuating lever 34. Further, when the power control cam 33 rotates while the contact part 34a of the actuating lever 34 is in contact with the second outer circumferential side surface 36b of the power control cam 33, and when the first projection 26d is in contact with the second projection 33e, the power control cam 33 is axially moved by the predetermined distance along the shaft part 26b of the control gear shaft 26. At this time, the contact part 34a of the actuating lever 34 is disengaged from the second outer circumferential side surface 36b of the power control cam 33 and then comes in contact with the outer circumferential upper surface 33d of the power control cam 33 so that the auxiliary power switch 32 is turned on by the movement of the actuating lever 34. A pair of contact terminals are formed on each leaf of the auxiliary power switch 32 to contact each other and separated from each other to turn on and off the auxiliary power switch 32. The inclined surface 33c of the cam recess 33b allows the contact part 34a of the actuating lever 34 to be smoothly changed from the first state where the contact part 34a is in contact with the side surface 33d of the power control cam 33 to the second state where the contact part 34a enters the cam recess 33b.
The timer 20 is also provided with a pushing unit 37 which is installed in the timer casing 22 at a position adjacent to the power control cam 33. When the power control shaft 23 rotates to maximize the output power level of the microwave oven, the pushing unit 37 pushes the output control cam 33 along the control gear shaft 26 so that the contact part 34a of the actuating lever 34 is disconnected from the second outer circumferential side surface 36b of the power control cam 33, thus maintaining the auxiliary power switch 32 on.
As shown in
Referring to
When the power control shaft 23 is set to the maximum output mode, the compressing projection 27a comes to contact the third projection 37a of the pushing unit 37 so as to push the third projection 37a, so that the pushing unit 37 pushes the power control cam 33 down. Thus, the first projection 26d is maintained to be spaced-apart from the second projection 33e. In addition, the contact part 34a of the actuating lever 34 is prevented from being in contact with the second outer circumferential side surface 36b of the power control cam 33, thus keeping the power switch 32 on.
An operation of the timer for the microwave oven according to this invention will be described hereinafter.
When the user rotates the time adjusting knob 15 at the predetermined rotating angle to set the cooking time, the timer cam 28 connected to the timer shaft 24 disposed in the timer casing 22 also rotates. At this time, the lever 30 in contact with the timer cam 28 allows the main power switch 29 to be connected to the power source, and thus the microwave oven is ready to cook. Further, the timer motor 25 operates to rotate the timer cam 28 for a preset time.
When it is required to set the output power level of the microwave oven during the cooking time after the cooking time is set by the timer shaft 24, the power control shaft 23 rotates to have a desired setting value as the output power level by the power adjusting knob 15. At this time, the control gear shaft 26 rotates to the predetermined rotating angle by the control gear 26a and the intermediate gear 27 engaged with the power control shaft 23. The first projection 26d provided on the step shaped support 26c of the control gear shaft 26 is thus rotated to a predetermined position and then maintains a stop condition.
In this case, since the power control cam 33 continues to rotate by the timer motor 25, the power control cam 33 is axially pushed for a short time by two projections 26d and 33e each having a wedge shape, when the second projection 33e is in a position around the first projection 26d while the power control cam 33 rotates. At this time, the actuating lever 34 enters the cam recess 33b of the power control cam 33 and then remains in contact with the second outer circumferential side surface 36b of the power control cam 33. Meanwhile, when the power control cam 33 is axially moved, the contact part 34a is repeatedly disconnected from the second outer circumferential side surface 36b of the power control cam 33 in a preset cycle, so the auxiliary power switch 32 is selectively on.
That is, when the power control cam 33 further rotates from a state where the contact part 34a of the actuating lever 34 is disposed in the cam recess 33b, the contact part 34a of the actuating lever 34 is in contact with the second outer circumferential side surface 36b of the power control cam 33. The power switch 32 is in an off mode. When the power control cam 33 further rotates, the second projection 33e comes into contact with the first projection 26d so that the power control cam 33 is axially pushed a predetermined distance. At this time, the contact part 34a of the actuating lever 34 is disconnected from the second outer circumferential side surface 36b of the power control cam 33 and brought into contact with the outer circumferential upper surface 33d of the power control cam 33, so the power switch 32 is returned to an on mode by a reverse movement of the actuating lever 34. When the power control cam 33 further rotates, the contact part 34a of the actuating lever 34 is guided to the inclined surface 33c of the cam recess 33b while entering the cam recess 33b, and then repeats the above operation, thus periodically turning the power switch 32 on.
In this case, when a setting value of the power control shaft 23 is increased or decreased, a position of the first projection 26d of the control gear shaft 26 is changed so that the ON/OFF time of the auxiliary power switch 32 is also changed. That is, when the output power of the microwave oven is decreased by rotating the power control shaft 23, the distance between the first projection 26d and the second projection 33e becomes distant when the contact part 34a of the actuating lever 34 enters the cam recess 33b, so the contact part 34a of the actuating lever 34 is in contact with the record outer circumferential side surface 36b of the power control cam 33 for a longer time. Thus, the ‘ON’ time of the auxiliary power switch 32 is shortened while the ‘OFF’ time is lengthened, so the output power of the microwave oven is decreased. On the contrary, when the output power of the microwave oven is increased by rotating the power control shaft 23, the first projection 26d becomes close to the second projection 33e when the contact part 34a of the actuating lever 34 enters the cam recess 33b, so the contact part 34a of the actuating lever 34 is in contact with the second outer circumferential side surface of the power control cam 33 for a shorter time. Thus, the ‘ON’ time of the power switch 32 is lengthened while the ‘OFF’ time is shortened, so the output power of the microwave oven is increased.
As shown in
As described above, the present invention provides the timer for the microwave oven having the pushing unit pushing the power control cam up or down with respect to the control gear shaft to maintain the auxiliary power switch in the on state when the power control shaft is set to the maximum output mode, therefore preventing a contact terminal of the auxiliary power switch from being damaged as well as extending a service life time of the timer.
Although a few preferred embodiments of the present invention have been shown and described, it would be appreciated by those skilled in the art that changes may be made in this embodiment without departing from the principles and sprit of the invention, the scope of which is defined in the claims and their equivalents.
Number | Date | Country | Kind |
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10-2001-84395 | Dec 2001 | KR | national |
Number | Name | Date | Kind |
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2917988 | Harris | Dec 1959 | A |
3548126 | Bassett | Dec 1970 | A |
3596015 | Jullien-Davin | Jul 1971 | A |
4551590 | Mahon | Nov 1985 | A |
4629845 | Mahon | Dec 1986 | A |
4678930 | Mahon | Jul 1987 | A |
Number | Date | Country | |
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20030117024 A1 | Jun 2003 | US |