Example embodiments generally relate to hand tools, and in particular tin snip tools.
Many tin snips include cutting blades that cross over each other or overlap when performing a cutting operation. In some instances, this overlapping of the cutting blades can cause bending and unintended damage to the material forward of the current cutting operation when the tin snips are moved into a closed position. Such bending and damage to the material can be particularly problematic for thin, but malleable materials such as thin aluminum. More experienced metal workers may be aware of this potential for damaging the material and can take care to avoid such bending and damage. However, less experienced metal workers may not appreciate the potential to cause such damage and may inadvertently damage the material resulting in the need for rework, thereby causing waste and inefficiency. As such, there is a need for a solution to prevent or inhibit the ability to cause such inadvertent bending and damage to a material during a cutting operation with tin snips.
An example tin snip tool is provided. The example tin snip tool may comprise a first blade assembly comprising a first blade having a first blade tip, a second blade assembly comprising a second blade having a second blade tip, a bolt configured to provide a pivot point that couples the first blade assembly to the second blade assembly and permits at least a portion of the first blade to bypass a portion of the second blade during a cutting operation, and a blade bypass calibrator comprising a movable adjustor member coupled to the first blade assembly and configured to contact the second blade assembly when the tin snip tool is in a closed position. An extension length of the adjustor member may define a blade bypass angle defined between the first blade tip and the second blade tip when the tin snip tool is in the closed position.
Another example tin snip tool is provided. The example tin snip tool may comprise a first blade assembly comprising a first blade having a first blade tip disposed at a forward end of the tin snip tool and a first handle disposed at a rearward end of the tin snip tool, a second blade assembly comprising a second blade having a second blade tip disposed at the forward end of the tin snip tool and a second handle disposed at the rearward end of the tin snip tool, a bolt configured to provide a pivot point that couples the first blade assembly to the second blade assembly and permits at least a portion of the first blade to bypass a portion of the second blade during a cutting operation, and a blade bypass calibrator comprising a movable adjustor member. The blade bypass calibrator may be disposed forward of the first handle and reward of the bolt. The adjustor member may be coupled to the first blade assembly and configured to contact the second blade assembly when the tin snip tool is in a closed position. An extension length of the adjustor member may define a blade bypass angle defined between the first blade tip and the second blade tip when the tin snip tool is in the closed position.
Having thus described some example embodiments in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
Some example embodiments now will be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all example embodiments are shown. Indeed, the examples described and pictured herein should not be construed as being limiting as to the scope, applicability, or configuration of the present disclosure. Rather, these example embodiments are provided so that this disclosure will satisfy applicable legal requirements. Like reference numerals refer to like elements throughout. Furthermore, as used herein, the term “or” is to be interpreted as a logical operator that results in true whenever one or more of its operands are true. As used herein, operable coupling should be understood to relate to direct or indirect connection that, in either case, enables functional interconnection of components that are operably coupled to each other.
According to some example embodiments, tin snips or a tin snip tool are provided that include an integrated blade bypass calibrator that is configured to allow a user to set an amount of blade bypass (or no blade bypass) when the tin snip tool is in a closed position (i.e., cutting blades are fully closed). In this regard, the blade bypass calibrator may include an adjustor member that is coupled to one of the two halves (i.e., blade assemblies) of the tin snip tool. The adjustor member may be movable by a user to set an extension length of the adjustor member. The adjustor member may be configured to contact the opposite blade assembly an act as a pivot stop to prevent further closing of the tin snip tool beyond a set position based on the extension length. In this regard, the adjustor member may be threaded and may be moved into position by turning the adjustor member to obtain the desired extension length. In this regard, based on the extension length of the adjustor member, a blade bypass angle may be defined with the pivot point of the tin snip tool blades being the vertex of the angle relative to the tips of the cutting edges of the blades. According to some example embodiments, the adjustor member may be set to an extension length where, when the tin snip tool is in the closed position (i.e., the blades are prevented from moving into a further bypass or overlapping position) the tips of the cutting edges of the blades do not bypass (or overlap), but are still in cutting contact with each other. This setting would have a blade bypass angle of zero degrees.
As such, through implementation of a blade bypass calibrator, according to some example embodiments, as further described herein, an ability to prevent overlapping of the blade tips of the tin snip tool and avoid the potential for bending or damaging the material that is being cut can be realized. Additionally, over time and usage of tin snip tools, blade bypass calibration may be lost, the cutting edges of the blades may wear, and other changes in the tool may occur. A blade bypass calibrator, according to some example embodiments, may provide for ongoing adjustment of the blade bypass or overlap, when in the closed position, over the lifetime of the tool.
Accordingly,
The first blade assembly 100 may comprise a first blade 102 at the forward end 12, a first neck 104 coupled to the first blade 102 at a position rearward of the first blade 102, and a first handle 106 coupled to the first neck 104 at a position rearward of the first neck 104 and at the rearward end 14 of the tin snip tool 10. As such, according to some example embodiments, the first blade 102 may be coupled to the first handle 106 via the first neck 104. According to some example embodiments, the first blade assembly 100 may be a forged member (e.g., a steel forged member) as an integrated member that includes the first blade 102, the first neck 104, and the first handle 106. Alternatively, according to some example embodiments, the first blade 102 and the first neck 104 may be forged with an elongate portion extending rearward from the first neck 104 that couples to a separate, affixable first handle 106. In such example embodiments, the first handle 106 may be, for example, a slide-on component (e.g., formed of plastic or the like) that is affixed to the elongate portion. In this regard, the first handle 106 may include a first finger opening 108 configured to receive and secure a user's fingers or thumb for use while performing a cutting operation using the tin snip tool 10. Additionally, the first handle 106 may include a bump protrusion 110. The bump protrusion may be disposed on the first neck 104 or the first handle 106 and may be configured to prevent, for example, the large area of the first handle to contact the second handle 206 during use of the tin snip tool 10 that could cause a user's hand to be pinched therebetween.
The second blade assembly 200 may be constructed in a similar fashion to the first blade assembly 100, albeit in an inverted orientation. In this regard, the second blade assembly 200 may comprise a second blade 202 at the forward end 12, a second neck 204 coupled to the second blade 202 at a position rearward of the second blade 202, and a second handle 206 coupled to the second neck 204 at a position rearward of the second neck 204 and at the rearward end 14 of the tin snip tool 10. As such, according to some example embodiments, the second blade 202 may be coupled to the second handle 206 via the second neck 204. According to some example embodiments, the second blade assembly 200 may be forged (e.g., steel forged) as an integrated member that includes the second blade 202, the second neck 204, and the second handle 206. Alternatively, according to some example embodiments, the second blade 202 and the second neck 204 may be forged with an elongate portion extending rearward from the second neck 204 that couples to a separate, affixable second handle 206. In such example embodiments, second handle 206 may be, for example, a slide-on component (e.g., formed of plastic or the like) that is affixed to the elongate portion. In this regard, the second handle 206 may include a second finger opening 208 configured to receive and secure a user's fingers or thumb while the tin snip tool 10 is performing a cutting operation. Additionally, the second handle 206 may include a bump protrusion 210 that may correspond with the bump protrusion 110 to operate in the same manner as the bump protrusion 110.
As further described herein, a blade bypass calibrator 300 may be coupled to, for example, the first blade assembly 100. More specifically, according to some example embodiments, the blade bypass calibrator 300 may be coupled to an inner side wall 107 of the first neck 104 of the first blade assembly 100. According to some example embodiments, the blade bypass calibrator 300 may be disposed forward of the first handle 106 and rearward of the bolt 15. The blade bypass calibrator 300 may include a protrusion 304 comprising a channel 308 (see
According to some example embodiments, the adjustor member 302 may contact the second neck 204 of the second blade assembly 200 when the tin snip tool 10 is in the closed position. As such, via adjustment of the adjustor member 302 within the channel 308 to extending out of the channel 308, the blade bypass calibrator 300 may operate to prevent the tin snip tool 10 from further closing the blades to control the amount of bypass between the first blade 102 and the second blade 202 when the tin snip tool 10 is in the closed position. Thus, the blade bypass calibrator 300 may comprise the movable adjustor member 302 coupled to the first blade assembly 100, and the adjustor member 302 may be configured to contact the second blade assembly 200 when the tin snip tool 10 is in a closed position.
In this regard, the second blade 202 may include a second blade tip 205, a second blade edge 203, and a bolt opening 204. The second blade 202 may include a planar blade surface that is machined or otherwise flattened to permit the first blade 102 to move smoothly across the planar blade surface while in contact when the tin snip tool 10 is cutting. The second blade tip 205 may be disposed at a forward end 12 of the second blade assembly 200. According to some example embodiments, the second blade tip 205 may come to a sharp point or may be somewhat blunted as shown in
The second blade edge 203 may be sharp to facilitate cutting. Additionally, the second blade edge 203 may have a non-linear cutting edge, such as a curved cutting edge. In this regard, the curved cutting edge of the second blade edge 203 may be appreciated with respect to the line 20 provided in
As mentioned above, the first blade 102 of the first blade assembly 100 may have a similar construction as that of the second blade 202 of
In this regard, as shown in
In this regard, according to some example embodiments, the second blade assembly 200 may include a landing 306 that may engage with the adjustor member 302 as the tin snip tool 10 is moved into the closed position. In this regard, the landing 306 may be a flat profiled area on the second neck 204 that is configured to receive and make robust contact with the extended end of the adjustor member 302. According to some example embodiments, the landing 306 may be disposed on the inner side wall 207 of the second neck 204, opposite the outer side wall 209 of the second neck 204.
When assembled, the inner face of the first blade 102 may be in contact with the inner face of the second blade 202. Because, as described above, the inner faces of the first blade 102 and second blade 202 are smooth and planar, the first blade 102 may engage with the second blade 202 along a plane, which may be referred to as the cutting plane. Further, because the channel 308 of the protrusion 304 is angled relative to the cutting plane, the adjustor member 302 may move in a direction is not orthogonal to a plane that is orthogonal to the cutting plane.
Now, with reference to
The channel 308 may also include complementary screw threading on an internal surface of the channel 308. In this regard, the protrusion 304, as a forged or molded component that is integrated with the first neck 104, may be machined on an internal surface to form the screw threading. As the adjustor member 302 is rotated in a first direction, the adjustor member 302 may increasingly extend out the channel 308 by an extension length towards the second blade assembly 200 and the landing 306. As the adjustor member 302 is rotated in a second direction (opposite the first direction), the adjustor member 302 may increasingly retract into the channel 308 and away from the second blade assembly 200 and the landing 306. According to some example embodiments, the extension length of the adjustor member 302 may define a blade bypass angle (as further described below) defined between the first blade tip and the second blade tip when the tin snip tool 10 is in the closed position.
Having described the construction of the blade bypass calibrator 300, according to some example embodiments,
In this regard, with reference to
In this regard,
To more clearly describe the relative positions of the first blade tip 105 and the second blade tip 205,
Now with reference to
With reference to
In this regard,
To more clearly describe the relative positions of the first blade tip 105 and the second blade tip 205,
Now referring to
Further,
In this regard, according to some example embodiments, an adjustor member 402 may be disposed in a channel 408 formed in the first handle 106 (or first neck 104). As such, the channel 408, of the blade bypass calibrator 400 may be formed in the first blade assembly 100. The adjustor member 402 may be movable within the channel 408, for example, via external screw threading in engagement with corresponding internal screw threading in the channel 408. As a result, rotation of the adjustor member 402 in a first direction may retract the adjustor member 402 into the channel 408 to increase the blade bypass angle (as defined above) or rotation of the adjustor member 402 in a second direction (opposite to the first direction) may extend the adjustor member 402 to increase the extension length and reduce the blade bypass angle (as defined above). When the tin snip tool 10 are moved into the closed position the lower end of the adjustor member 402 may contact the top side (or upper wall) of the second handle 206 thereby preventing further overlapping of the first blade tip 105 and the second blade tip 205.
As such, according to some example embodiments, an example tin snip tool is provided that may comprise a first blade assembly comprising a first blade having a first blade tip, second blade assembly comprising a second blade having a second blade tip, a bolt configured to provide a pivot point that couples the first blade assembly to the second blade assembly and permits at least a portion of the first blade to bypass a portion of the second blade during a cutting operation, and a blade bypass calibrator comprising a movable adjustor member coupled to the first blade assembly and configured to contact the second blade assembly when the tin snip tool is in a closed position. An extension length of the adjustor member may define a blade bypass angle defined between the first blade tip and the second blade tip when the tin snip tool is in the closed position.
Additionally, according to some example embodiments, the adjustor member may be positionable such that the extension length defines a blade bypass angle where the first blade tip does not overlap the second blade tip. Additionally or alternatively, the first blade or the second blade may include a curved cutting edge. Additionally or alternatively, the first blade or the second blade may include a serrated cutting edge. Additionally or alternatively, the adjustor member may include screw threading, and the extension length may be set by rotating the adjustor member. Additionally or alternatively, the first blade assembly may further comprise a first neck and a first handle. In this regard, the first blade may be coupled to the first handle via the first neck, and the adjustor member may be coupled to the first neck of the first blade assembly. Additionally or alternatively, the second blade assembly may further comprise a second neck and a second handle. In this regard, the second blade may be coupled to the second handle via the second neck, and the adjustor member may contact the second neck of the second blade assembly when the tin snip tool is in the closed position. Additionally or alternatively, the blade bypass calibrator may further comprise a protrusion coupled to the first blade assembly, and the protrusion may comprises a channel. In this regard, the adjustor member may be configured to move within the channel. Additionally or alternatively, the first blade assembly may be a forged member and the protrusion may be a forged protrusion of the first blade assembly. Additionally or alternatively, the blade bypass calibrator may further comprise a channel formed in the first blade assembly, and the adjustor member may be configured to move within the channel.
According to some example embodiments, another example tin snip tool may comprise a first blade assembly comprising a first blade having a first blade tip disposed at a forward end of the tin snip tool and a first handle disposed at a rearward end of the tin snip tool, a second blade assembly comprising a second blade having a second blade tip disposed at the forward end of the tin snip tool and a second handle disposed at the rearward end of the tin snip tool, a bolt configured to provide a pivot point that couples the first blade assembly to the second blade assembly and permits at least a portion of the first blade to bypass a portion of the second blade during a cutting operation, and a blade bypass calibrator comprising a movable adjustor member. The blade bypass calibrator may be disposed forward of the first handle and reward of the bolt, and the adjustor member may be coupled to the first blade assembly and configured to contact the second blade assembly when the tin snip tool is in a closed position. An extension length of the adjustor member may define a blade bypass angle defined between the first blade tip and the second blade tip when the tin snip tool is in the closed position.
Additionally, the blade bypass calibrator may further comprise a protrusion coupled to the first blade assembly. The protrusion may comprise a channel, and the adjustor member may be configured to move within the channel. Additionally or alternatively, the protrusion may extend from a side wall of the first blade assembly, and the adjustor member may contact a landing on an upper wall of the second blade assembly. The first blade may engage with the second blade along a cutting plane, and the protrusion may intersect the cutting plane. Additionally or alternatively, the contact between the adjustor member and the second blade assembly when the tin snip tool is in the closed position may prevent any contact between the first handle of the first blade assembly with the second handle of the second blade assembly. Additionally or alternatively, the adjustor member may be positionable such that the extension length defines a blade bypass angle where the first blade tip does not overlap the second blade tip. Additionally or alternatively, the adjustor member may include screw threading, and the extension length may be set by rotating the adjustor member. Additionally or alternatively, the first blade assembly may further comprise a first neck, and the first blade may be coupled to the first handle via the first neck. In this regard, the adjustor member may be coupled to the first neck of the first blade assembly. Additionally or alternatively, the second blade assembly may further comprise a second neck, and the second blade may be coupled to the second handle via the second neck. In this regard, the adjustor member may contact the second neck of the second blade assembly when the tin snip tool is in the closed position. Additionally or alternatively, the first blade may engage with the second blade along a cutting plane, and the adjustor member may move in a direction that is not orthogonal to a plane that is orthogonal to the cutting plane.
Many modifications and other embodiments of the inventions set forth herein will come to mind to one skilled in the art to which these inventions pertain having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the inventions are not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims. Moreover, although the foregoing descriptions and the associated drawings describe exemplary embodiments in the context of certain exemplary combinations of elements and/or functions, it should be appreciated that different combinations of elements and/or functions may be provided by alternative embodiments without departing from the scope of the appended claims. In this regard, for example, different combinations of elements and/or functions than those explicitly described above are also contemplated as may be set forth in some of the appended claims. In cases where advantages, benefits or solutions to problems are described herein, it should be appreciated that such advantages, benefits and/or solutions may be applicable to some example embodiments, but not necessarily all example embodiments. Thus, any advantages, benefits or solutions described herein should not be thought of as being critical, required or essential to all embodiments or to that which is claimed herein. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.
Filing Document | Filing Date | Country | Kind |
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PCT/US2021/014303 | 1/21/2021 | WO |
Number | Date | Country | |
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62966788 | Jan 2020 | US |