(1) Field of the Invention
The present invention relates to a tinsel wire, which is used, for example, as part of a voice coil for driving a speaker diaphragm in acoustic equipment or as an electric power supplying wire material for connecting a game machine body to a controller. Such a tinsel wire has high mechanical strength as a wire material and excellent flexing characteristics, thereby improving quality and reliability as a product.
(2) Description of the Related Art
Recently, for example, as for a speaker in acoustic equipment, a voice output having high quality, that is, a voice output having less acoustic distortion with respect to a high frequency component or high power input has been required. As for a voice coil for driving a diaphragm, a voice coil having predetermined mechanical strength and resistance values has been required.
As an electric power supplying conductor wire such as a voice coil for driving a diaphragm, there is a tinsel wire including an assembled wire formed by twisting, bundling or weaving together a desired number of element wires, in each of which a flat conductor having a rectangular shape in section is wound up around core threads. Such an electric power supplying conductor wire has a flexibility and small dynamic resistance even in a vibrating atmosphere and hardly breaks with respect to a vibration of the diaphragm (for example, see Japanese Patent Application Laid-Open No. 2004-178638).
Further, as a long aerial coated wire such as an electrically insulating wire to be provided aerially or a tube-shaped protector protecting an optical cable, there is an aerial insulating wire, an outer surface of a coating of which has a rectangular shape having, which has triangular ridge parts, of the number same as that of the sides, arranged at even intervals in a circumferential direction, by connecting the equilateral sides, the number of which is three or more, in the circumferential direction so as to inscribe it to a circle of an outer diameter thereof, wherein the number of the sides is in a range of from 6.785+0.575d−0.006732d2 to 6.949+0.8380d−0.009694d2 in a relation between the number of the sides and the outer diameter d. Such an aerial insulating wire restrains an increase of a drag coefficient so as to avoid an estimation of the drag coefficient under a condition of strong wind and rainfall in the open air, allowing the drag coefficient to decrease and preventing the outer diameter and weight of the coating from increasing (for example, see Japanese Patent Application Laid-Open No. 2005-56652).
However, when the electric power supplying conductor wire disclosed in Japanese Patent Application Laid-Open No. 2004-178638 is used, for example, as a voice coil for driving a speaker diaphragm in acoustic equipment, a mechanical strength as a wire material is not sufficient in a vibrating atmosphere, flexing characteristics are not good, a vibration amplitude of the diaphragm is deteriorated, a resonance is generated in the voice coil at a specific frequency, causing so-called a rope jumping phenomenon that a tinsel wire collides with the diaphragm and causing abnormal noise. Therefore, such an electric power supplying conductor wire lacks of performance and reliability of a speaker as a product. Further, a receiving space, in which the voice coil as the electric power supplying conductor is arranged, is not suitable for a thin designing of a speaker in a narrow arranging space between the diaphragm and a damper.
The long aerial coated wire such as an electrically insulating wire to be provided aerially or a tube-shaped protector protecting an optical cable disclosed in Japanese Patent Application Laid-Open No. 2005-56652 is for the purpose of restraining the increase of the drag coefficient under a condition of strong wind and rainfall in the open air, that is, for use in the open air, and therefore, is neither for the purpose of indoor use of the electric power supplying conductor wire nor for the purpose of use the electric power supplying conductor wire in electric or electronic equipment. Further, as for the long aerial coated wire disclosed in Japanese Patent Application Laid-Open No. 2005-56652, since a wire diameter and a weight per unit length of the insulating wire or optical cable is large in order to improve its mechanical strength as a wire to be used in the open air, therefore values thereof are significantly large after adding the size of the protector for protecting the insulating wire or optical cable. That is, the concept of the electric power supplying conductor wire itself is different from that of a wire intending an excellent dynamic following property with respect to a dynamic system such as a speaker diaphragm. An increase in the weight of a tinsel wire itself for use in a speaker causes deterioration in a sound pressure level and biased loading onto the diaphragm causing a rolling motion of the diaphragm. Furthermore, it causes a resonance in the voice coil at a specific frequency and a problem that it tends to generate so-called a rope jumping phenomenon.
It is therefore an objective of the present invention to solve the above problems and to provide a tinsel wire, which has a high mechanical strength as an electric power supplying conductor wire, hardly breaks with respect to a vibration of the diaphragm, has small dynamic resistance even in a vibrating atmosphere, has excellent flexing characteristics, thereby improving quality and reliability as a product, enables a thin designing of a product, and increases the freedom of the designing.
In order to attain the above objective, the present invention is to provide a tinsel wire including an assembled wire which includes a plurality of element wires each including core threads and a metal foil wound up around the core threads, the plurality of the element wires twisted, bundled or woven together constituting the assembled wire, wherein a cross section of the tinsel wire has a shape of a polygon selected from the group consisting of a quadrilateral, pentagon, hexagon and octagon. For example, the metal foil is a gold foil, silver foil, copper foil or a metal foil formed by metal plating.
According to the present invention described above, a tinsel wire is provided, which has a high mechanical strength as an electric power supplying conductor wire, hardly breaks, has a small dynamic resistance even in a vibrating atmosphere when it is used as a voice coil for driving a speaker diaphragm, has excellent flexing characteristics and follow-up characteristics to a diaphragm, prevents a resonance from being generated at a specific frequency since the tinsel wire can be made light. The tinsel wire is free from so-called a rope jumping phenomenon that a tinsel wire collides with the diaphragm and free from abnormal noise. The tinsel wire is free from deterioration in a sound pressure level, from a biased loading or a rolling motion of the diaphragm, thereby improving quality and reliability as a product, enables a thin designing of a product, and increases the freedom of the designing.
The quadrilateral is a square, rectangle or rhombus.
With the construction described above, the effects of the present invention as described above are further attained.
The cross section of the tinsel wire has a shape of a quadrilateral, wherein in the cross section thereof the tinsel wire includes: a plurality of the first element wires, each having a large diameter, arranged in the middle of the cross section of the tinsel wire; and a plurality of the second element wires, each having a small diameter, arranged around the first element wires.
With the construction described above, the effects of the present invention as described above are further attained.
A length of one side of the cross section of the tinsel wire is equal to or longer than 70% of a length of another side of the cross section of the tinsel wire.
With the construction described above, the effects of the present invention as described above are further attained.
The tinsel wire is coated with an electrically insulating coating, a cross section of which has a shape of a polygon selected from the group consisting of a quadrilateral, pentagon, hexagon and octagon.
With the construction described above, since the tinsel wire is coated with the electrically insulating coating, therefore the tinsel wire has a good electrically insulating property. Further, since the cross section of the electrically insulating coating has a shape of a polygon, therefore the tinsel wire can be easily securely constructed and assembled. The effects of the present invention as described above are further attained.
The electrically insulating coating is made of synthetic resin, rubber, fibers dipped in resin (i.e. fibers subjected to a dipping treatment in resin) or fibers dipped in rubber (i.e. fibers subjected to a dipping treatment in rubber).
With the construction described above, the tinsel wire has a good electrically insulating property and the tinsel wire can be easily securely constructed and assembled. The effects of the present invention as described above are further attained.
According to the present invention, a tinsel wire can be provided, which has a high mechanical strength as an electric power supplying conductor wire, hardly breaks with respect to a vibration of the diaphragm, has small dynamic resistance even in a vibrating atmosphere, has excellent flexing characteristics, thereby improving quality and reliability as a product, enables a thin designing of a product, and increases the freedom of the designing.
In the following, the preferred embodiments of the present invention will be explained with reference to the attached drawings.
A tinsel wire K includes an assembled wire formed by twisting, bundling or weaving a predetermined number of element wires 3, each of which includes core threads 1 and a metal foil 2 wound up around the core threads 1. The metal foil 2 is, for example, a gold foil, silver foil, copper foil or a foil of other metals. The metal foil 2 may be formed by plating.
In the first preferred embodiment, a cross section of the tinsel wire K has a shape of a quadrilateral as the polygon. In an example shown in
A predetermined number of the core threads 1 are twisted and a copper foil as the metal foil 2 having a width q of 0.3 mm and a thickness t of 0.023 mm is wound up around the core threads 1, thereby the element wire 3 is formed. The core thread 1 may be an aramid fiber having high mechanical strength, excellent elastic property, low stretching property, excellent heat resisting property and excellent insulating property. Alternatively, the core thread 1 may be a fiber of a resin such as polyamide resin, polyimide resin, fluorocarbon resin, polyethylene resin, polyvinyl chloride having high mechanical strength, excellent elastic property, low stretching property, excellent heat resisting property and excellent insulating property. Further, the core thread 1 may be a cotton yarn. The metal foil 2 may have a naked outer surface or an outer surface subjected to an insulating treatment by using an insulating material. Such an insulating material may be synthetic resin or rubber.
The tinsel wire K includes an assembled wire 4, which is formed by twisting a predetermined number of element wires 3. In an example shown in
In the first preferred embodiment, as shown in
In the first preferred embodiment, as shown in
With the construction of the tinsel wire K as described above, the mechanical strength of the tinsel wire K becomes strong in an environment having frequent vibration in comparison with a case in which a tinsel wire constructed with element wires having the same thickness is used. Further, such a tinsel wire K as described above has excellent flexing characteristics and follow-up characteristics to a diaphragm, prevents a resonance from being generated at a specific frequency since the tinsel wire can be made light. The tinsel wire K is free from so-called a rope jumping phenomenon that a tinsel wire collides with the diaphragm and free from abnormal noise.
As described above, in the first preferred embodiment of the present invention, the tinsel wire K includes the assembled wire 4 formed by twisting, bundling or weaving a predetermined number of the element wires 3, each of which includes the core threads 1 and the metal foil 2 wound up around the core threads 1, wherein the cross section of the tinsel wire K has a shape of a quadrilateral as shown in
As for the tinsel wire K obtained in the first preferred embodiment, a bending test was carried out by using a bending tester T as shown in
The above bending test was carried out as to the tinsel wire K obtained according to the first preferred embodiment of the present invention described above and as to a conventional tinsel wire K′, regarding four samples of the tinsel wire K and four samples of the conventional tinsel wire K′, wherein an aramid fiber was used for each core thread of the tinsel wire K and K′.
As shown in
As shown in
As shown in
In the bending test, upper and lower sides of each sample K, K′ were held (clamped) by the sample holding members 20A, 20B of the bending tester T, respectively, then each sample was bent in the thickness direction I of the sample while the sample was applied with a load W thereon. The number of times of bend was counted until the metal foil 2, 2′ of the sample was broken due to fatigue of the metal foil. The electric light bulb 22 showed whether or not the metal foil 2, 2′ was broken.
In detail, the above bending test was carried out on a condition that an angle of bend being 270 degree, speed of bend being 180 bends/minute, load being 500 grams, and the minimum radius of bend being 1.5 mm. The results are shown in Table 1.
Table 1 reveals that the average value of the counted number of times of bend is 8233 for the comparative example (tinsel wire K′), whereas that of the counted number of times of bend is 39504 for the example according to the present invention (tinsel wire K). Therefore, the tinsel wire K according to the present invention has about 4.8 times as strong as the conventional tinsel wire K′ in terms of bending strength.
Therefore, when the tinsel wire K according to the first preferred embodiment of the present invention is used as part of a voice coil for driving a speaker diaphragm, the tinsel wire K has a high mechanical strength as an electric power supplying conductor wire, hardly breaks with respect to a vibration of the diaphragm, has small dynamic resistance even in a vibrating atmosphere, has excellent flexing characteristics, thereby improving quality and reliability as a product, enables a thin designing of a product, and increases the freedom of the designing.
Further, the tinsel wire K has excellent follow-up characteristics to a diaphragm, prevents a resonance from being generated at a specific frequency since the tinsel wire K can be made light, and is free from so-called a rope jumping phenomenon that a tinsel wire collides with the diaphragm and free from abnormal noise. Furthermore, the tinsel wire K is free from deterioration in a sound pressure level and free from a biased loading or a rolling motion of the diaphragm.
In the second preferred embodiment of the present invention, since the tinsel wire K is coated with the electrically insulating coating 30, therefore the tinsel wire K has a good electrically insulating property. Further, since the cross section of the electrically insulating coating has a shape of a quadrilateral, therefore the tinsel wire K can be easily securely constructed and assembled. Furthermore, the effects of the present invention as described above are attained. The tinsel wire K has a long life time.
A tinsel wire according to the third preferred embodiment of the present invention is shown in
In the third preferred embodiment, as shown in
In the fourth preferred embodiment of the present invention, since the tinsel wire K is coated with the electrically insulating coating 30, therefore the tinsel wire K has a good electrically insulating property. Further, since the cross section of the electrically insulating coating has a shape of a pentagon, therefore the tinsel wire K can be easily securely constructed and assembled. Furthermore, the effects of the present invention as described above are attained. The tinsel wire K has a long life time.
A tinsel wire according to the fifth preferred embodiment of the present invention is shown in
In the fifth preferred embodiment, as shown in
A tinsel wire according to the sixth preferred embodiment of the present invention is shown in
In the sixth preferred embodiment, as shown in
In the sixth preferred embodiment of the present invention, since the tinsel wire K is coated with the electrically insulating coating 30, therefore the tinsel wire K has a good electrically insulating property. Further, since the cross section of the electrically insulating coating has a shape of a hexagon, therefore the tinsel wire K can be easily securely constructed and assembled. Furthermore, the effects of the present invention as described above are attained. The tinsel wire K has a long life time.
A tinsel wire according to the seventh preferred embodiment of the present invention is shown in
In the seventh preferred embodiment, as shown in
A tinsel wire according to the eighth preferred embodiment of the present invention is shown in
In the eighth preferred embodiment, as shown in
In the eighth preferred embodiment of the present invention, since the tinsel wire K is coated with the electrically insulating coating 30, therefore the tinsel wire K has a good electrically insulating property. Further, since the cross section of the electrically insulating coating has a shape of an octagon, therefore the tinsel wire K can be easily securely constructed and assembled. Furthermore, the effects of the present invention as described above are attained. The tinsel wire K has a long life time.
In a case in which a cross section of the tinsel wire K has a quadrilateral shape, the cross section may be an equilateral quadrilateral as shown in
In a case in which a cross section of the tinsel wire K has a pentagonal shape, the cross section may be an equilateral pentagon, or the cross section may not be equilateral but, for example, a pentagon, in which a length L1 of each of four short sides is equal to or longer than 70% of a length L of a long side as shown in
In a case in which a cross section of the tinsel wire K has a hexagonal shape, the cross section may be an equilateral hexagon, or the cross section may not be equilateral but, for example, a hexagon, in which a length L1 of each of four short sides is equal to or longer than 70% of a length L of each of two long sides as shown in
In a case in which a cross section of the tinsel wire K has an octagonal shape, the cross section may be an equilateral octagon, or the cross section may not be equilateral but, for example, an octagon, in which a length L1 of each of four short sides and a length L2 of each of two short sides are equal to or longer than 70% of a length L of each of two long sides as shown in
In each of the above cases, generally in the present invention, a length of one side (i.e. short side) of the cross section of the tinsel wire is equal to or longer than 70% of a length of another side (i.e. long side) of the cross section of the tinsel wire.
In each of the above cases, in which a cross section of the tinsel wire K has a shape of a polygon selected from the group consisting of a quadrilateral, pentagon, hexagon and octagon, since a length of a short side of the polygon is equal to or longer than 70% of a length of a long side of the polygon, therefore the flexibility of the tinsel wire K is prevented from deteriorating, a resonance in a voice coil at a specific frequency is prevented from occurring, so-called a rope jumping phenomenon in which a tinsel wire collides with a diaphragm is prevented from occurring, and an abnormal noise is prevented from occurring.
The aforementioned preferred embodiments are described to aid in understanding the present invention and variations may be made by one skilled in the art without departing from the spirit and scope of the present invention.
Number | Date | Country | Kind |
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2008-100060 | Apr 2008 | JP | national |
2008-197755 | Jul 2008 | JP | national |
Number | Name | Date | Kind |
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5516986 | Peterson et al. | May 1996 | A |
Number | Date | Country |
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2004-178638 | Jun 2004 | JP |
2005-56652 | Mar 2005 | JP |
Number | Date | Country | |
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20090250242 A1 | Oct 2009 | US |