The present invention provides TiO2-coated CNT-reinforced polymer (e.g. epoxy resin) composites and a method of preparation thereof.
USP 2005/0025694 A1 has discloses a method for stably dispersing carbon nanotubes (CNTs) in an aqueous solution or oil, wherein the CNTs can be multi-walled or single-walled. According to the invention, there is no need of modifying the surface of CNTs into hydrophilic nature. The disclosed method only requires adding a selective dispersion agent and then the resulting mixture is mixed and dispersed using ultrasonic oscillation or a high shear homogenizer rotating at a high speed for achieving the objective of uniformly dispersing CNTs in the aqueous solution. A dispersion agent with an HLB value less than 8 is chosen if the CNTs are to be dispersed in oil; a dispersion agent with an HLB value greater than 10 is chosen if the CNTs are to be dispersed in the water phase.
According to CN 1667040 A1, the surfaces of CNTs are modified by at least a coupling agent selected from the group consisting of a silane coupling agent and a titanate coupling agent in an organic solvent which is selected from the group consisting of xylene, n-butanol, and cyclohexanone. After thorough mixing, the mixture is added with at least a dispersion agent selected from the group consisting of polypriopionate and modified polyurethane. After receiving an ultrasonic treatment, the mixture is uniformly dispersed in an epoxy resin by using a high speed agitation disperser. According to this modification/dispersion method, CNTs are dispersed easily, uniformly, and stably. The resulting CNT/polymer composites are a good antistatic material with good corrosion resistance, heat resistance, solvent resistance, high strength, and high adhesion.
USP 2004/0136894 A1 provides a method for dispersing CNTs in liquid or polymer, which comprises modifying the surfaces of CNTs by adding nitric acid to CNTs and refluxing the resulting mixture in 120° C. oil bath for 4 hours, so that functional groups are grafted onto the defective sites on the surfaces of the CNTs; adding a polar volatile solvent as medium to disperse the modified CNTs therein by stirring with a stirrer or ultrasonication with help from a polar force from the solvent which is able to dissolve a polymer or resin to be added; and adding the polymer or resin to the resulting dispersion, and evaporating the solvent to obtain uniform dispersion of the CNTs in the polymer or resin.
USP 2006/0058443 A1 discloses a composite material with reinforced mechanical strength by using CNTs. According to the invention, CNTs receive ultraviolet irradiation first, followed by a plasma treatment or treated with an oxidization agent, e.g. sulfuric acid or nitric acid, in order to obtain CNTs with hydrophilic groups. Subsequently, a surfactant is used to disperse the hydrophilic CNTs in a polymeric resin in order to obtain a composite material with reinforced mechanical strength by CNTs.
USP 2006/0052509 A1 discloses a method of preparing a CNT composite without adversely affecting the properties of CNTs per se. According to the invention, the surfaces of CNTs are grafted with a conductive polymer or heterocyclic trimer, which is soluble in water and contain sat least a sulfuric group and carboxylic group. The resulting CNTs are dispersed or dissolved in water, organic solvent, or organic aqueous solution after receiving ultrasonic oscillation. Even after long term storage, such a dispersion or solution will not develop agglomeration. Furthermore, such a composite material has good conductivity and film formation properties, and is easy to be coated or used as a substrate.
An objective of the present invention is to provide a non-acid-modified CNT, which can be used to improve the affinity between a polymer and the CNT.
Another objective of the present invention is to provide a method of enhancing mechanical strength of resins and polymer prepregs with TiO2-coated CNTs modified by a coupling agent.
According to the invention, a sol-gel method or hydrothermal method is used to coat CNTs with TiO2. Furthermore, the TiO2-coated CNTs are modified with a coupling agent to endow the TiO2-coated CNTs with affinity to polymer substrates. The modified TiO2-coated CNTs can be used as an additive in polymers or ceramic materials for increase the mechanical strength of the resulting composite materials. The CNT/polymer composite material prepared according to the present invention can be used to impregnate fiber cloth to form a prepreg material.
Preferred embodiments include (but not limited to) the following Items 1-22:
a shows a SEM photo of unmodified CNTs/epoxy nano composite material obtained in Control Example 5; and
b shows a SEM photo of modified TiO2-coated CNTs/epoxy nano composite material obtained from Step 7 of Example 1 of the present invention.
Modified CNTs and a CNT/epoxy resin composite material prepared according to one of the preferred embodiments of the present invention will be described in the following. The modified CNTs were prepared by the following steps:
The modified TiO2-coated CNTs have improved affinity to polymer and can be added into polymer to prepare a CNT/polymer composite with enhanced mechanical strength. Such a CNT/polymer composite can be added with other fiber reinforcing material to further enhance the mechanical properties thereof.
Materials used in the following examples and controls were:
The steps of Example 1 were repeated with different contents of the modified TiO2-coated CNTs, wherein:
the content of modified TiO2-coated CNTs in Example 2 was 0.01 g (0.25 phr, i.e. 0.25 parts of CNTs per 100 parts of resin);
the content of modified TiO2-coated CNTs in Example 3 was 0.02 g (0.5 phr); and
the content of modified TiO2-coated CNTs in Example 4 was 0.03 g (0.75 phr).
Steps 5 to 7 in Example 1 were repeated to prepare un-modified CNTs/epoxy nano composite materials, except that the modified TiO2-coated CNTs was replaced with unmodified CNTs, or no CNTS was used, wherein:
No CNT was used in Control Example 1;
the content of unmodified CNTs in Control Example 2 was 0.01 g (0.25 phr);
the content of unmodified CNTs in Control Example 3 was 0.02 g (0.5 phr);
the content of unmodified CNTs in Control Example 4 was 0.03 g (0.75 phr); and
the content of unmodified CNTs of Control Example 5 was 0.04 g (1.0 phr).
Mechanical properties: Test of Flexural strength
Table 1 shows the flexural strength and modulus of the modified TiO2-coated CNTs/epoxy composite materials (Examples 1-4). Table 2 shows the flexural strength and modulus of the epoxy resin containing no CNTs and the unmodified CNTs/epoxy composite materials (Control Examples 1-5).
The data of Table 1 and Table 2 show that the modified TiO2-coated CNTs have a better effect in increasing the flexural strength and modulus of a composite material than the unmodified CNTs.
Mechanical properties: Test of Tensile Strength
Table 3 shows the tensile strength and modulus of modified TiO2-coated CNTs/epoxy composite materials (Examples 1-4). Table 4 shows that tensile strength and modulus of epoxy resin containing no CNTs and unmodified CNTs/epoxy composite materials (Control Examples 1-5).
The data of Table 3 and Table 4 show that the modified TiO2-coated CNTs have a better effect in increasing the tensile strength and modulus of a composite material than the unmodified CNTs.
Number | Date | Country | Kind |
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96110651 | Mar 2007 | TW | national |