Patent Application
20180345737
The present disclosure relates to a tire and a method for manufacturing a tire.
Generally, a rubber constituting a tire surface is probably degraded and generates cracks when affected by an outer air environment, under the existence of ozone. The cracks probably progress due to static or dynamic stress and lead to breakage, etc. of the tire. Regarding such problem, known is a technique suppressing cracks generated on a tire surface by manufacturing a tire using a specific rubber composition (PTL1).
PTL1: JP2006-083264A
The technique as described in PTL1 is an excellent technique for suppressing crack progress. However, recently, since usable distance and usable time of tires tend to be longer, a technique for suppressing crack progress, in particular, crack progress on sidewall portions, of which the outer surface is likely to bear static and dynamic stress, is required. Moreover, a tire on which cracks are unlikely to occur even at a low temperature is required as well.
It thus would be helpful to provide a tire on which cracks on sidewall portion outer surfaces are unlikely to progress, and cracks are unlikely to occur even at a low temperature. Moreover, it would be helpful to provide a method for manufacturing a tire capable of obtaining a tire on which cracks on sidewall portion outer surfaces are unlikely to progress, and cracks are unlikely to occur even at a low temperature.
The tire of this disclosure comprises a depthwise part I from a point on a sidewall portion outer surface to 0.5 mm on at least a part of a sidewall portion, wherein: the depthwise part I satisfies the following requirement:
the depthwise part I: comprising a natural rubber, a butadiene rubber, and a thermoplastic elastomer; a peak temperature T1 (° C.) of tan δ is −20° C. or more and −5° C. or less; and when tan δ at the peak temperature T1 (° C.) is α1 and a storage modulus at the peak temperature T1 (° C.) is E′1 (MPa), and E′1≥5 MPa.
The tire of this disclosure has excellent crack progress resistance (a property such that cracks on sidewall portion outer surfaces are unlikely to progress) and low temperature cracking performance (a property such that cracks are unlikely to occur at a low temperature).
In the tire of this disclosure, it is preferable that tan δ at 60° C. of the depthwise part I is 0.30 or less.
According to this configuration, it is possible to sufficiently ensure the fuel efficiency of the tire.
In the tire of this disclosure, it is preferable that the depthwise part I is formed by: a rubber layer; and a coating layer coating the rubber layer and forming the sidewall portion outer surface.
According to this configuration, it is possible to improve the crack progress resistance, the low temperature cracking performance, and the crack resistance (a property such that cracks are unlikely to occur on the sidewall portion outer surface).
It is preferable that the tire of this disclosure comprises a coated region having the depthwise part I formed by the rubber layer and the coating layer, wherein: in a tire widthwise cross section, there exist two points A, B in the coated region on an interface of the rubber layer and the coating layer, such that when a length of a segment AB is X and a length of the interface between A and B is Y, X≥1 mm and Y/X≥1.1, except for two points at which the segment AB crosses outside the tire.
According to this configuration, the coating layer is unlikely to peel from the sidewall portion outer surface.
The method for manufacturing a tire of this disclosure is a method for manufacturing the aforementioned tire, comprising stacking a foam on a surface of an unvulcanized rubber and vulcanizing.
According to the method for manufacturing a tire of this disclosure, it is possible to easily obtain a tire having excellent crack progress resistance and low temperature cracking performance.
According to this disclosure, it is possible to provide a tire on which cracks on sidewall portion outer surfaces are unlikely to progress. According to this disclosure, it is possible to provide a method for manufacturing a tire capable of obtaining a tire on which cracks on sidewall portion outer surfaces are unlikely to progress, and cracks are unlikely to occur even at a low temperature.
The following describes one embodiment of the tire and the method for manufacturing a tire of this disclosure in detail.
[Tire]
The tire of this disclosure comprises a depthwise part I from a point on a sidewall portion outer surface to 0.5 mm on at least a part of a sidewall portion, wherein: the depthwise part I satisfies the following requirement:
the depthwise part I: containing a natural rubber (NR), a butadiene rubber (BR), and a thermoplastic elastomer; a peak temperature T1 (° C.) of tan δ is −20° C. or more and −5° C. or less; and when tan δ at the peak temperature T1 (° C.) is α1 and a storage modulus at the peak temperature T1 (° C.) is E′1 (MPa), α1≤0.90 and E′1≥5 MPa.
Namely, there exist at least one point on the sidewall portion outer surface such that the depthwise part from the point on the sidewall portion outer surface to 0.5 mm satisfies the aforementioned requirement.
Note that in the present Specification, a depthwise part I from a point on the sidewall portion outer surface to 0.5 mm satisfying the aforementioned requirement is referred to simply as “the depthwise part I” as well.
In the present Specification, the term “tire outer surface” refers to an outer surface of the tire partitioned by two bead heel portions. Moreover, the term “sidewall portion outer surface” refers to an outer surface from a tread ground contact edge to a bead heel portion.
Here, the term “tread ground contact edge” refers to both tread widthwise ends in a surface in contact with a flat plate, when the tire attached to an applicable rim and filled to a prescribed internal pressure is placed perpendicularly to the flat plate in a stationary state, and is applied with a load corresponding to a maximum load capability.
Here, the “applicable rim” is a valid industrial standard for the region in which the tire is produced or used, and refers to an approved rim of an applicable size (the “Measuring Rim” in the STANDARDS MANUAL of ETRTO (the European Tyre and Rim Technical Organization in Europe), and the “Design Rim” in the “YEAR BOOK” of IRA (the Tire and Rim Association, Inc.)) according to the “JATMA Year Book” of the JATMA (Japan Automobile Tire Manufacturers Association) in Japan, the “STANDARDS MANUAL” of ETRTO in Europe, or the “YEAR BOOK” of TRA in the United States of America. Moreover, the “prescribed internal pressure” refers to an air pressure in accordance with the maximum load capability corresponding to the maximum load capability of the applicable size/ply rating described by the aforementioned JATMA, etc. The “maximum load capability” refers to the maximum mass so as to allow the tire to bear according to the aforementioned standards.
In the present Specification, the term “depth” refers to a length starting at the outer surface toward an inner side in a direction perpendicular to the outer surface. For example, the depth from the sidewall portion outer surface to 0.5 mm refers to a depth from any point on the sidewall portion outer surface to a length of 0.5 mm starting from the point in the direction perpendicular to the sidewall portion outer surface.
Examples of tires of the present embodiment include a tire having an ordinary structure, including: a tread portion; a carcass having a pair of sidewall portions extending from both ends of the tread portion toward a tire radial inner side, and bead portions respectively extending from the sidewall portions toward the tire radial inner side, the carcass extending toroidally between the pair of bead portions; and a belt arranged on a tire radial outer side of the carcass.
(Sidewall Portion)
—Depthwise Part I—
The peak temperature T1 of the loss coefficient tan δ of the depthwise part I, i.e., the temperature at which the loss coefficient tan δ approaches a peak value, is −20° C. or more and −5° C. or less, preferably −17° C. or more and −9° C. or less, more preferably −17° C. or more and −10° C. or less. By setting the peak temperature of tan δ to −20° C. or more, it is possible to suppress crack progress on the sidewall portion outer surface. Moreover, by setting the same to −5° C. or less, tire cracking is unlikely to occur at a low temperature.
Note that physical properties of the depthwise part I are measured by using a specimen obtained by cutting out a part of the depth from 0 mm to 0.5 mm from the sidewall portion outer surface (a rectangular parallelepiped specimen obtained by cutting out a part of width: 5 mm, length: 40 mm, and depth: 0 mm to 0.5 mm). Moreover, in the present Specification, tan δ and the peak temperature of tan δ refer to values measured according to JIS K 6394.
Tan δ at the peak temperature T1 of the depthwise part I, i.e., the peak value of tan δ, α1, is 0.90 or less, preferably 0.80 or less, more preferably 0.65 or less. Moreover, α1 is preferably 0.40 or more. By setting α1 to 0.90 or less, it is possible to suppress crack progress on the sidewall portion outer surface. By setting α1 to 0.4 or more, it is possible to improve the anti-cut resistance from the viewpoint of energy dissipation of the tire.
The storage modulus E′1 at the peak temperature T1 (° C.) of the depthwise part I is 5 MPa or more, preferably 7 MPa or more, more preferably 10 MPa or more. Moreover, E′1 is preferably 300 MPa or less. By setting E′1 to 5 MPa or more, the sidewall portion is hard at an appropriate degree, which improves the anti-cut resistance due to small stone, etc. Moreover, by setting the same to 300 MPa or less, the sidewall portion outer surface does not become excessively hard, which improves the ride comfort.
The storage modulus in the present Specification is a value measured according to the following method in “(Storage modulus)” of “(Evaluation)”.
Tan δ at 60° C. of the depthwise part I is preferably 0.30 or less, more preferably 0.28 or less. Moreover, it is preferable that tan δ at 60° C. of the depthwise part I is 0.20 or more. By setting tan δ at 60° C. of the depthwise part 1 to 0.30 or less, the fuel efficiency performance and the rolling resistance performance are improved. Moreover, by setting the same to 0.20 or more, the sidewall portion becomes likely to absorb energy, which enables further suppression of crack progress.
The depthwise part I contains at least a natural rubber (NR), a butadiene rubber (BR), and a thermoplastic elastomer.
Examples of the natural rubber include natural rubber; and modified natural rubber such as epoxidized natural rubber, hydroxylated natural rubber, hydrogenated natural rubber, grafted natural rubber, and the like. Among these, from the viewpoint of the cost, natural rubber is preferable. The natural rubbers may be used singly or in a combination of two or more.
The butadiene rubber may be a commercially available butadiene rubber, etc. The butadiene rubbers may be used singly or in a combination of two or more.
The depthwise part I may contain rubbers other than the natural rubber and the butadiene rubber.
Examples of the other rubbers include various butadiene rubbers, various styrene-butadiene copolymer rubbers, isoprene rubber, butyl rubber, bromide of a copolymer of isobutylene and p-methylstyrene, halogenated butyl rubber, acrylonitrile butadiene rubber, chloroprene rubber, ethylene-propylene copolymer rubber, ethylene-propylene-diene copolymer rubber, styrene-isoprene copolymer rubber, styrene-isoprene-butadiene copolymer rubber, isoprene-butadiene copolymer rubber, chlorosulfonated polyethylene, acryl rubber, epichlorohydrin rubber, polysulfide rubber, silicone rubber, fluororubber, and urethane rubber. The other rubbers may be used singly or in a combination of two or more.
The thermoplastic elastomer may be urethane resin, epoxy resin, styrene resin, etc. Among these, from the viewpoint of further suppressing crack progress on the sidewall portion outer surface and obtaining excellent crack resistance as well, urethane resin is preferable. Note that the thermoplastic elastomer described here is exclusive of resins without elastic deformation (e.g. phenol resin without elastic deformation, acryl resin without elastic deformation). The thermoplastic elastomers may be used singly or in a combination of two or more.
Preferable examples of the urethane resin include a two-component curing type urethane resin prepared with polyol and isocyanate.
Examples of the polyol include low molecular weight polyol and high molecular weight polyol. Examples of the low molecular weight polyol include ethylene glycol, propylene glycol, 1,4-butanediol, glycerol, trimethylolpropane, 1,2,6-hexanetriol, erythritol, and sorbitol. Examples of the high molecular weight polyol include: a polyether based polyol such as a polyoxyalkylene-polyol, such as polyoxyethylene glycol, polyoxyethylene glyceryl ether, polyoxyethylene trimethylolpropane ether, polyoxyethylene sorbitol ether, polyoxypropylene bisphenol A ether, polyoxypropylene glycol, polyoxypropylene glyceryl ether, polyoxypropylene trimethylolpropane ether, polyoxypropylene sorbitol ether, polyoxyethylene-polyoxypropylene glycol, polyoxyethylene-polyoxypropylene glyceryl ether, polyoxyethylene-polyoxypropylene trimethylolpropane ether, polyoxyethylene-polyoxypropylene sorbitol ether, and polyoxyethylene-polyoxypropylene bisphenol A ether; and a polyester based polyol, such as a condensate of a polyhydric alcohol such as ethylene glycol, propylene glycol, 1,4-butanediol, diethylene glycol, neo pentyl glycol, and trimethylolpropane, and a polycarhoxylic acid such as phthalic acid, maleic acid, malonic acid, succinic acid, adipic acid, and terephthalic acid, the condensate having a hydroxyl group at its terminal; and a ring-opening polymerization product of the polyhydric alcohol and a cyclic lactone such as γ-butyrolactone, δ-valerolactone, c-captolactone and the like, the ring-opening polymerization product having a hydroxyl group at its terminal. Specific examples of the polyester based polyol include polyethylene adipate polyol, polybutylene adipate polyol, polyethylene-butylene adipate polyol, and polyethylene terephthalate polyol. The polyols may be used singly or in a combination of two or more.
The isocyanate is an organic isocyanate having two or more isocyanate groups in each molecule, and may be at least one selected from 4,4′-diphenylmethane diisocyanate, tolylene diisocyanate, dicyclohexylmethane diisocyanate, xylene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, o-toluidine diisocyanate, naphthylene diisocyanate, xylylene diisocyanate, lysine diisocyanate, or polymethylene polyphenylene polyisocyanate. Among these, an aromatic isocyanate such as hexamethylene diisocyanate, 4,4′-diphenylmethane diisocyanate, tolylene diisocyanate, xylene diisocyanate, o-toluidine diisocyanate, naphthylene diisocyanate, xylylene diisocyanate, and polymethylene polyphenylene polyisocyanate is preferable. Moreover, 4,4′-diphenylmethane diisocyanate (MDI) and/or tolylene diisocyanate (TDI) are particularly preferable. When using both, any ratio of parts by mass of TDI/parts by mass of MDI may be used, but a range of 0.05 or more and 20 or less is preferable, and a range of 0.2 or more and 5 or less is more preferable.
The depthwise part I may further contain a compounding ingredient.
Examples of the compounding ingredient include a guanidine based, aldehyde-amine based, aldehyde-ammonia based, thiazole based, sulfenamide based, thiourea based, thiuram based, dithiocarbamate based, or xanthate based vulcanization accelerator; a vulcanizing agent such as sulfur; an age resistor such as amine based age resistor and phenol based age resistor; a wax such as synthetic wax and natural wax; an oil such as aroma oil; a filler such as silica, carbon black, and calcium carbonate; a silane coupling agent; an organic acid compound such as stearic acid; zinc oxide; a reinforcing agent; a softener; a colorant; a flame retardant; a lubricant; a plasticizer; a processing aid; and a thermoplastic resin i thermosetting resin. The compounding ingredients may be used singly or in a combination of two or more.
The depthwise part I may further contain an additive.
Examples of the additive include silicone; foaming agent; catalyst used in polymerization reaction of resin; colorant; filler; surfactant, etc. The additives may be used singly or in a combination of two or more.
In the depthwise part I, the components such as the natural rubber, the butadiene rubber, and the thermoplastic elastomer may be dispersed either uniformly or nonuniformly.
Among these, from the viewpoint of further improving the crack progress resistance and the crack resistance of the sidewall portion outer surface, it is preferable that the depthwise part I is formed by a laminated structure including a coating layer containing the thermoplastic elastomer and a rubber layer containing the natural rubber and the butadiene rubber.
The following describes an example of the sidewall portion of the tire of the present embodiment by referring to
The “coated region” refers to a region formed by the rubber layer and the coating layer, in which a depthwise part of a depth of 0 to 0.5 mm satisfies the requirement of the depthwise part I.
In the tire of the present embodiment, it is preferable that the coating layer 1contains at least the thermoplastic elastomer. Among these, from the viewpoint of further suppressing crack progress on the sidewall portion outer surface and obtaining excellent crack resistance as well, an urethane resin layer containing an urethane resin is preferable. The coating layer 1 may further contain the aforementioned additive.
The urethane resin layer contains at least urethane resin, and may further contain other resins (e.g., acryl resin, epoxy resin, phenol resin), etc.
From the viewpoint of further enhancing the adhesive strength with the rubber layer 2 and further enhancing the likeliness to fit with the rubber layer 2, a ratio of urethane resin in the urethane resin layer is preferably 10 mass % or more and 100 mass % or less, more preferably 50 mass % or more and 100 mass % or less per 100 mass % of the urethane resin layer. Moreover, from the viewpoint of the balance of mechanical properties with the rubber layer 2, it is preferable that a resin component in the urethane resin layer is only urethane resin (exclusive of other resins).
In the tire of the present embodiment, it is preferable that the rubber layer 2 contains at least the natural rubber and the butadiene rubber. Further, the aforementioned other rubbers and compounding ingredients may be contained as well.
It is preferable that on the sidewall portion, in a tire widthwise cross section, there exist two points A, B in the coated region 3 on an interface of the rubber layer 2 and the coating layer 1, such that when a length of a segment AB is X and a length of the interface between A and B is Y, X≥1 mm and Y/X≥1.1. Note that the two points at which the segment AB connecting the two points A, B crosses outside the tire are excluded.
The length X in the conditions X≥1 mm and Y/X≥1.1 is preferably 1 mm or more and 5 mm or less, more preferably 1 mm. Moreover, Y/X in the conditions X≥1 mm and Y/X≥1.1 is preferably 1.2 or more, more preferably 1.3 or more, and preferably 4.0 or less.
By setting the Y/X to 1.1 or more, the coating layer 1 fits with the recesses and projections on the rubber layer 2 surface, and the rubber layer 2 and the coating layer 1 tangle with each other at the interface of the rubber layer 2 and the coating layer 1 in a complicated manner, which achieves an anchor effect and significantly improves the adhesive strength of the coating layer 1.
Note that the length Y of the interface between the two points A, B is a length of a line connecting the two points A, B along the interface of the rubber layer 2 and the coating layer 1 (the length over which the two points A, extend on the interface) (see
In the tire of the present embodiment, from the viewpoint that the coating layer bites into the rubber layer in a complicated manner so as to allow the coating layer and the rubber layer to tangle with each other in a complicated manner and to improve the adhesive strength of the rubber layer 2 and the coating layer 1, it is preferable that between the two points A, B, a maximum height roughness Ry of the interface of the rubber layer 2 and the coating layer 1 is 5 μm or more and 400 μm or less.
Note that the maximum height roughness Ry is a value measured according to JIS B 0601 (2001).
As long as the two points A, B are selected on the interface of the rubber layer 2 and the coating layer 1, the line connecting the two points A, B on the interface may include a part without the coating layer disposed thereon (a part serving as the sidewall portion outer surface).
In the part between the two points A, B without the coating layer disposed thereon, a length of a part without the coating layer 1 disposed thereon on a line L on the sidewall portion outer surface connecting a toot C of a perpendicular from the point A to the surface of the coated region 3 (C in
Moreover, from the viewpoint of the adhesive strength of the rubber layer 2 and the coating layer 1, it is preferable that the length of the part without the coating layer 1 disposed thereon on the line L is less than 200 μm.
From the viewpoint of further enhancing the adhesive strength of the rubber layer 2 and the coating layer 1, and further improving the crack resistance of the sidewall portion outer surface, an average thickness of the coating layer 1 is preferably 15 μm or more and 400 μm or less, more preferably 30 μm or more and 150 μm or less.
Note that the average thickness of the coating layer 1 refers to an average value of a thickness of the coating layer measured among all points between the two points A, B, in a tire widthwise cross section, with a length from a specific point on the interface between the two points A, B to a foot of a perpendicular from the point to the tire outer surface (the coated region surface and the coating layer surface) as a thickness of the coating layer at this point.
In the case where there exist no parts without the coating layer 1 disposed thereon on the line connecting the two points C, D on the tire outer surface, from the viewpoint of excellent ozone resistance, a minimum layer thickness d of the coating layer between the two points A, B is preferably 1 μm or more and 300 μm or less, more preferably 15 μm or more and 150 μm or less.
Note that a minimum layer thickness d of the coating layer between the two points C, D is a minimum value of the thickness of the coating layer when obtaining the average thickness of the coating layer 1 in a tire widthwise cross section including the two points A, B (see
A ratio of an outer surface area of a region in which the depthwise part I exists with a sidewall portion entire outer surface area as 100% is preferably 1% or more and 100% or less, more preferably 20% or more, even more preferably 50% or more. Moreover, the ratio may be either 99% or less or 95% or less.
Moreover, a ratio of a surface area of the coated region with the sidewall portion entire outer surface area as 100% is preferably 1% or more and 100% or less, more preferably 20% or more, even more preferably 50% or more. Moreover, the ratio may be either 99% or less or 95% or less.
—Depthwise Part II—
It is preferable that the tire of the present embodiment has a depthwise structure having on at least a part of the sidewall portion a depthwise part II satisfying the following condition disposed below the depthwise part I:
Depthwise part II: a depthwise part from 0.5 mm to 1.0 mm in a depthwise direction from a point on the sidewall portion outer surface. When tan δ at the peak temperature T1 (° C.) is α2, and a storage modulus at the peak temperature T1 (° C.) is E′2 (MPa), α2<α1 and E′2<E′1.
It is preferable that the depthwise structure is a structure formed by the rubber layer and the coating layer such that the depthwise part II is disposed below the depthwise part I.
It is preferable that tan δ and α2 at the peak temperature T1 of the depthwise part II satisfy α2<α1. A difference of α1 and α2 is preferably 0.2 or more and 0.7 or less, more preferably 0.3 or more and 0.7 or less. By setting tan δ lower on the inner side than the sidewall portion outer surface, i.e., α2<α1, energy absorption in the vicinity of the sidewall portion outer surface is increased, and energy becomes likely to be absorbed at ends of cracks, which further suppresses crack progress.
The α2 is preferably 0.1 or more and 0.5 or less, more preferably 0.2 or more and 0.4 or less. By setting α2 to 0.1 or more, it is possible to improve the anti-cut resistance due to energy dissipation. Moreover, by setting the same to 0.4 or less, the fuel efficiency and the rolling resistance of the tire are improved.
Note that physical properties of the depthwise part II are measured by using a specimen obtained by cutting out a part of the depth from 0.5 mm to 1.0 mm from the sidewall portion outer surface (a rectangular parallelepiped specimen obtained by cutting out a part of width: 5 mm, length: 40 mm, and depth: 0.5 mm to 1.0 mm).
The storage modulus E′2 at the peak temperature T1 (° C.) of the depthwise part II satisfies E′2<E′1. It is preferable that a difference of E′1 and E′2 is 12 MPa or more and 300 MPa or less. By satisfying E′2<E′1, the energy absorption on the sidewall portion surface is increased, which further suppresses crack progress.
The E′2 is preferably 2 MPa or more and 15 MPa or less, more preferably 2 MPa or more and 10 MPa or less, even more preferably 2 MPa or more and 7 MPa or less. By setting E′2 to 2 or more, deflection of the tire is decreased, which improves the fuel efficiency and the rolling resistance of the tire. Moreover, by setting the same to 15 MPa or less, it is possible to maintain appropriate hardness of the tire.
A ratio of an outer surface area of a region having the aforementioned depthwise structure I and depthwise structure II, in which the depthwise structure exists with a sidewall portion entire outer surface area, as 100% is preferably 1% or more and 100% or less, more preferably 20% or more, even more preferably 50% or more. Moreover, the ratio may be either 99% or less or 95% or less.
(Parts Other than Sidewall Portion)
Configuration of parts other than the sidewall portion of the tire of the present embodiment (e.g., tread portion and bead portion) is not specifically limited. The depthwise structure may have parts other than the sidewall portion of the tire disposed thereto.
The tire of the present embodiment may be used as a tire for automobile, heavy load vehicle (construction and mining vehicle, truck, bus, etc.), motorcycle, bicycle, etc.
[Method for Manufacturing Tire]
The method for manufacturing a tire of this disclosure is a method for manufacturing the aforementioned tire of this disclosure, including stacking a. foam on a surface of an unvulcanized rubber (an unvulcanized tire) and vulcanizing. For example, from the viewpoint that during vulcanization, the foam is likely to bite into the surface of the rubber layer with a complicated surface shape so as to allow the coating layer formed by the foam and the rubber layer to tangle with each other in a complicated manner, which increases the Y/X, achieves an anchor effect and improves the adhesive strength of the rubber layer surface and the coating layer, it is preferable that the tire of the aforementioned embodiment of this disclosure is manufactured with the aforementioned method for manufacturing a tire of this disclosure.
Note that the tire of this disclosure may be manufactured with a method including stacking a thermoplastic resin sheet or a rubber sheet on an unvulcanized rubber (unvulcanized tire) and vulcanizing, etc.
Note that in the case where the coating layer is disposed on the surface of the tire after molding and vulcanization, the surface of the vulcanized tire (rubber layer surface) is approximately flat, and there is a risk that the rubber layer and the coating layer do not tangle with each other in a complicated manner and the adhesive strength is insufficient.
In the method for manufacturing a tire of the present embodiment, from the viewpoint of easily forming a structure such that the rubber layer and the coating layer tangle with each other, it is preferable that the foam is an urethane resin foam. The urethane resin foam may be manufactured by, e.g., foaming a composition containing the urethane resin and a foaming agent. The composition for forming the urethane resin foam may further contain other resins such as acryl resin, epoxy resin, phenol resin and the like, a solvent, the aforementioned additives, etc.
In the method for manufacturing a tire of the present embodiment, examples of the urethane resin in the urethane resin foam include the same urethane resins as mentioned above regarding the urethane resin layer.
In the method for manufacturing a tire of the present embodiment, examples of the foaming agent include water, a hydrocarbon compound (propane, butane, pentane, etc.), carbon dioxide gas, nitrogen gas, and air.
In the method for manufacturing a tire of the present embodiment, from the viewpoint that bubbles are unlikely to occur between the rubber layer 2 and the coating layer 1, which further improves the adhesive strength of the rubber layer 2 and the coating layer 1, a bubble structure of the foam is preferably a semi-continuous semi-independent bubble structure (a bubble structure with independent bubble structure and continuous bubble structure coexisting) or a continuous bubble structure.
In the method for manufacturing a tire of the present embodiment, from the viewpoint of further improving the adhesive strength of the rubber layer 2 and the coating layer 1, an expansion ratio of the foam is preferably 50 times or less, more preferably 20 times or less, even more preferably 19 times or less. Moreover, from the viewpoint that bubbles are unlikely to occur between the rubber layer 2 and the coating layer 1, which further improves the adhesive strength of the rubber layer 2 and the coating layer 1, 4 times or more is preferable, and 8 times or more is more preferable.
Note that the expansion ratio refers to “density before foaming/density after foaming”. Namely, it refers to “density of the composition for forming the foam without the foaming agent/density of the foam”. Note that the volume of the foam refers to a volume measured according to JIS K 7222.
The density of the urethane resin foam is not specifically limited, but from the viewpoint of further improving the adhesive strength of the rubber layer and the urethane resin layer, 20 kg/m3 or more and 150 kg/m3 or less is preferable, 20 kg/m3 or more and 100 kg/m3 or less is more preferable, and 51 kg/m3 or more and 100 kg/m3 or less is even more preferable.
Note that the density refers to a value measured according to JIS K 7222.
In the method for manufacturing a tire of the present embodiment examples of the method for vulcanization include a method stacking the foam on the unvulcanized rubber, disposing them on an inner surface of a mold, and performing vulcanization and molding.
The vulcanization temperature may be, e.g., 140° C. or more and 200° C. or less. The vulcanization time may be, e.g., 5 minutes or more and 60 minutes or less.
Note that the tire of the present embodiment may be manufactured with a method stacking a resin sheet or rubber sheet on an unvulcanized rubber surface and vulcanizing, etc. Examples of the method for vulcanization include a method stacking the resin sheet or the rubber sheet on the unvulcanized rubber, disposing them on an inner surface of a mold, and performing vulcanization and molding. The vulcanization temperature may be, e.g., 140° C. or more and 200° C. or less. The vulcanization time may be, e.g., 5 minutes or more and 60 minutes or less.
The resin sheet (film) may be manufactured by, e.g., applying a composition containing resin on a release film, and performing photo-curing or thermal curing. Examples of the resin sheet include a resin sheet obtained with a resin material such as urethane resin, epoxy resin, styrene based resin and the like.
Examples of the rubber sheet include a rubber sheet obtained with the same rubber component as mentioned above regarding the rubber layer.
From the viewpoint of ozone resistance and improvement of peeling avoidance, a thickness of the stacked resin sheet or rubber sheet is preferably 1 μm or more and 500 μm or less, more preferably 30 μm or more and 400 μm or less.
From the viewpoint that bubbles are unlikely to occur between the rubber layer 2 and the coating layer 1, which further improves the adhesive strength of the rubber layer 2 and the coating layer 1, the resin sheet or rubber sheet may have, e.g., holes penetrating the sheet,
The present disclosure is described in more detail below with reference to Examples, by which the present disclosure is not intended to be limited in any way.
An urethane resin foam (ester based urethane, trade name “EVERLIGHT SF HZ80”, manufactured by Bridgestone Chemitech Co., Ltd.) of density: 100 kg/m3, expansion ratio: 10 times, and thickness: 1.0 mm was laminated on an entire outer surface of a sidewall portion of an unvulcanized tire (tire size: 195/65R15), and vulcanized, so as to manufacture a urethane resin coated tire having a coating layer of urethane resin on the entire outer surface of the sidewall portion.
An urethane resin coated tire was manufactured similarly as Example 1, except that used was an urethane resin foam (trade name “EVERLIGHT BJ”, manufactured by Bridgestone Chemitech Co., Ltd.) of density: 32 kg/m3, expansion ratio: 31 times, and thickness: 1.0 mm.
An urethane resin coated tire was manufactured similarly as Example 1. except that used was an urethane resin foam (trade name “EVERLIGHT SF HZ80”, manufactured by Bridgestone Chemitech Co., Ltd.) of density: 64 kg/m3, expansion ratio: 17 times, and thickness: 1.0 mm.
An urethane resin coated tire was manufactured similarly as Example 1, except that used was an urethane resin foam (trade name “EVERLIGHT SF HZ80”, manufactured by Bridgestone Chemitech Co., Ltd.) of density: 100 kg/m3, expansion ratio: 10 times, and thickness: 1.0 mm.
A tire was manufactured similarly as Example 1, except that used was an urethane resin foam(ester based urethane, trade name “EVERLIGHT FXBL”, manufactured by Bridgestone Chemitech Co., Ltd.) of density: 50 kg/m3, expansion ratio: 20 times, and thickness: 1.0 mm.
A tire was manufactured by vulcanizing an unvulcanized tire (tire size:195/65R15) similar as example 1 without coating it with anything.
[Evaluation]
The tires obtained in the Examples and Comparative Examples were subjected to the following measurement.
(Tan δ, peak temperature of tan δ)
A rectangular parallelepiped specimen obtained by cutting out a part of width: 5 min, length 40 mm, and depth: 0.5 mm (a specimen of the depthwise part part I) was cut out from the sidewall portion of each tire obtained in the Examples and Comparative Examples, and measured of tan by using a spectrometer (manufactured by Toyo Seiki Co., Ltd.) according to JIS K 6394 in a temperature range of −25° C. or more and 60° C. or less at a heating rate of 2° C/rain. A peak temperature T1 at the peak of tan δ, a tan δ value at the peak temperature T1 and a tan δ value at 60° C. thereof were certified.
(Storage Modulus)
By using the aforementioned specimen of the depthwise part I, a storage modulus (MPa) was measured by using a spectrometer (manufactured by Toyo Seiki Co., Ltd.), at the conditions of chuck spacing: 10 mm, initial strain: 150 μm, dynamic strain: 1%, frequency: 52 Hz, and peak temperature: T1 (° C.).
(Y/X (Ratio of Length X of Segment AB to Length Y of Interface Between NB))
Each tire obtained in the Examples and Comparative Examples was cut in the tire width direction, and its section in the tire widthwise cross section of the sidewall portion was imaged. In the obtained image, two points A, B on the interface of the rubber layer and the coating layer in the coated region were determined such that the length of the segment AB was 1 mm, and the length y (mm) of the interface between the two points A, B was measured. The ratio of the length Y of the interface between AB to the length X of the segment AB (Y/X) was calculated according to the following formula.
Y/X=length of interface between AB/length between AB=y/1
Note that in the tire of Comparative Example 2, which did not have a coated region, Y/X=1.
(Crack Progress Resistance)
Each tire obtained in the Examples and Comparative Examples was exposed for 7 days according to JIS K6259 by using an ozone weather meter (trade name “OMS-H”, manufactured by Suga Test Instruments Co., Ltd.) at the conditions of temperature: 40° C., tensile strain: 30%, and ozone concentration: 50 pphm. After 7 days, the coated region of the tire outer surface (the tire surface as for Comparative Example 2) was observed, and its crack progress resistance was evaluated according to JIS K6259 with the following standard.
(Standard)
0: No cracks
1: Cracks are invisible to the naked eye but confirmable 10 times magnifying glass.
2: Cracks are confirmable to the naked eye.
3: Cracks are comparatively deep and large (less than 1 mm).
4: Cracks are deep and large (1 mm or more and less than 3 mm).
5: Cracks of 3 mm or more, or likely to cause breakage.
(Low Temperature Cracking Performance)
A rectangular parallelepiped specimen obtained by cutting out a part of width: 5 mm, length: 40 mm, and depth: 1 mm was cut out from the sidewall portion of each tire obtained in the Examples and Comparative Examples example. The specimen was frozen at a temperature of −30° C., then taken out and directly bent by 90°. The coated region of the tire outer surface was visually observed, and its low temperature cracking resistance was evaluated with the following standard.
(Evaluation Standard)
Good: no cracks observable on the coated region surface after bending.
Poor: cracks observable on the coated region surface after bending.
On the tire of the present embodiment, cracks are unlikely to progress on the sidewall portion outer surface.
1 coating layer
2 rubber layer
3 coated region
A point of interface of rubber layer and coating layer on coated region
B point of interface of rubber layer and coating layer on coated region
X length of segment AB
Y length of interface between AB
d minimum layer thickness of coating layer between AB
| Number | Date | Country | Kind |
|---|---|---|---|
| 2015-242534 | Dec 2015 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2016/086649 | 12/2/2016 | WO | 00 |
