The present invention refers to a system and a method of a real time vehicle tire bending sensor.
The present invention describes a system and a method of an optical tire bending sensor. The sensor can be used to evaluate the patch length of a tire and the vibrations of the tire. These measurements may be used to estimate the load on a tire and the overall load on a vehicle equipped by such a sensor in at least one of its tires. Different vibration modes may also be used to estimate the tire vibrational modes and the road condition. The sensor may sense load shifting during driving and to alert from damage to the vehicle or the load and of potential accidents. Such a sensor may also be used to control the tire pressure using Automatic tire inflation systems (ATIS).
Patent publication number EP 2 832 561 B1, describes to a tire load sensing system of a vehicle comprising a distance sensor mounted on the vehicle adjacent to a corresponding tire that provides the distance between the sensor to a surface. Taking account of the tire pressure this information is analyzed to determines the tire load on the tire.
Patent publication number U.S. Pat. No. 8,096,174 B2 describes a tire load sensor that is computed from the dynamic rolling radius of a tire and the internal air pressure of the tire.
Patent publication number JP4165320B2, describes a tire condition detection device that uses strain gauges (2001, 2002) embedded inside the tire as described in
Patent publication number EP2085253B1 describes a tires with a sensor and methods for measuring tire strain using strain gauges (2003) fixed to the inner side of the tire as described in
Patent publication number U.S. Pat. No. 7,546,764B2 uses a strain sensor for measuring the deformation amount of a tire rubber portion on the inner side of the tread such as the above inner liner portion is installed on the inner liner portion to measure the above deformation amount, thereby making it possible to detect information on the contact patch of the tire and portions before and after the contact patch accurately.
In addition, tire load sensing using an accelerometer is a known art. The accelerometer is mounted on the inner side of a tire such that when the wheel rotates the accelerometer sense the vibrations of the tire and may sense the contact point of the tire with the ground and the detachment point of the tire with ground and therefore allow calculating the contact length of the tire with the ground. The contact length is correlated with the tire pressure and the load and therefore, knowing the pressure it is possible to calculate the load on the tire.
The disadvantage of using a strain gauge or accelerometers is the fact that these sensors are strained directly or indirectly. A strain gauge is fixed to the tire or embedded inside the tire goes through bending and straining as the tire bends. This bending is the source of an electrical signal generated inside the strain gauge that is proportional to the tire bending. An accelerometer uses a seismic mass suspended by a spring. The vibration and bending of the tire cause the seismic mass to vibrate and the spring to go through a compressive and tensile stresses. The accelerometer may also be subject to high centrifugal acceleration that may cause the springs to bend beyond their elastic range. The lifetime of these devices is limited by the number of cycles they can withstand and are limited by a maximum allowed force.
In this invention a sensing device is used to measure the tire bending without going through actual bending. For example, such a sensing device may an optical sensor such as a light source such as a LED or Laser diode, and an optical receiver. This optical sensing device is designed such that light emitted by the light source is reflected back from the tire to the optical receiver such that changes in the received light are a measure of the tire bending. Another sensing device may be for example a magnet fixed to the tire and a magnetic sensor that senses changes in the magnet flux that are induced by the movement of the magnet that is fixed to the tire.
The present invention discloses a method for a real time vehicle tire load sensing that is embedded inside the tire. The method comprises a mean to measure the tire patch length, a tire pressure sensor and an analyzer that relates the vehicle velocity, the tire patch length, and the tire pressure to the load on the tire.
The load on the tire depends on the patch length, on the tire pressure and to some extend on the tire temperature, age, usage time and manufacturer. The load may be calculated either using for example an empirical equation, a lookup table or a machine learning software that considers different properties of the tire and of the environment.
When the tire rotates spot (1615) reaches points (34) and (35) where the tire bends and the distance between the spot and the light source and light sensor changes which changes the intensity of the light that is sensed by the light sensor. The light sensor is designed to transmit to the processing unit signal as to the intensity of the light that the light sensor detects, and the processing unit is designed to calculate the length of the contact patch based on the changes in the intensity of the light detected by the light sensor. The calculated length of the patch can be used for calculating a load (19) on the tire, and a time difference between two successive entering the patch or two successive exiting the patch of the spot can be used for calculating a rotation rate of the wheel. The area where light is reflected from may be coated by a reflective material in order to enhance the intensity and change of the intensity of light that is collected by the light sensor.
The system may also sense bendings of the tire. The bendings of the tire may be in form of oscillating bending or constant bending. Oscillating bending may be generated from the vibration modes of the tire. The tire may be seen as a spring and such that when loaded by the load it has natural vibrational frequencies mode that depends on the tire properties and on the load. When the tire rotates, sporadic impacts cause the tire to vibrate at its natural frequency and the system may be used to calculate the load on the tire from measuring the natural vibration frequency of the tire. As the tire wears the tread depth of the tire becomes smaller and the weight of the tire decreases. Change in the tire weight will change the vibrational modes of the tire and the processor may alert of a worn-out tire by measuring the change in the natural frequency of the tire modes. The oscillating bending may also be due to road roughness or due to non-balanced tire and the processor may calculate the magnitude of road roughness or alert of a non-balanced tire.
In
The tire is mounted on a wheel (20) and is in contact with the ground (17). The tire is loaded by weight (19) through the axle (201) forming a contact patch (163). When the tire rotates the magnet reaches points (34) and (35) where the tire bends and the magnet change its orientation or position that change the magnetic field that is sensed by the magnetic sensor (40). The magnetic sensor is designed to transmit to the processing unit signal as to the intensity of the magnetic field that the magnetic field sensor detects and the processing unit is designed to calculate the length of the contact patch based on the changes in the intensity of the magnetic field detected by the magnetic field sensor. The calculated length of the patch can be used for calculating a load (19) on the tire, and a time difference between two successive entering to the patch or two successive exiting to the patch of the magnet can be used for calculating a rotation rate of the wheel.
The magnetic system described in
It is clear that this location is an example. The magnet may for example be fixed to the tire next to the chassis, or it may be fixed to the tire inside a cavity in the chassis.
The tire is mounted on a wheel (20) and is in contact with the ground (17). The tire is loaded by weight (19) through the axle (201) forming a contact patch (163). When the tire rotates the steel mesh reaches points (34) and (35) where the tire deforms, and the steel mesh changes its distance to the electromagnetic sensor that change the magnetic field in the electromagnetic sensor and therefore changes the signal generated by the electromagnetic sensor. The electromagnetic sensor is designed to transmit to the processing unit the signals it generates, and the processing unit is designed to calculate the length of the contact patch based on the changes in the signal intensity of the magnetic field detected by the magnetic field sensor. The calculated length of the patch can be used for calculating a load (19) on the tire, and a time difference between two successive entering to the patch or two successive exiting to the patch of the magnet can be used for calculating a rotation rate of the wheel.
The magnetic system described in
The present invention discloses a system (3) for measuring the length of the contact patch (163) of a tire (16) that is mounted on a wheel (20) of a vehicle (1000) while the vehicle is traveling. The system includes a chassis (36), a light source (31), a light sensor (30), a data transmission unit (37), a power source (38) for powering the system, and a processing unit (39). The chassis is designed to be attached to an inner side (161) of the tire. The light source, the light sensor, the data transmitting unit and the power source are attached to the chassis in such a way that when the light source illuminates at a specific spot (1615) on the inner side of the tire a returning light can be detected by the light sensor and in such a way that an intensity of the returning light can be changed when the specific spot enters the contact patch and when exits the contact patch. The light sensor is designed to transmit to the processing unit signal as to the intensity of the light that the light sensor detects. The data transmitting unit is designed to calculate the length of the contact patch based on changes in the intensity of the light detected by the light sensor. The calculated length of the patch can be used for calculating a load on the tire, and a time difference between successive entries or successive exits of the specific spot into or from the contact patch can be used for calculating the rotation rate of the wheel. The power source of the system (3) can be a battery, a rechargeable battery or an energy harvester that converts kinetic energy to electricity.
The present invention discloses also a system (4) for measuring a length of a contact patch (163) of a tire (16) mounted on a wheel (20) of a vehicle (1000) while the vehicle is traveling that includes a chassis (36), a magnet (41), a magnetic field sensor (40), a transmitting unit (47), a power source (48) for powering said system, and a processing unit (49). The magnetic field sensor is designed to be attached to a first spot (40a) relative to the magnet that is designed to be attached to a second spot (40b) on the inner side of the tire, in such a way that a magnetic field of the magnet can be detected by the magnetic field sensor such that an intensity of the detected magnetic field can be changed when the magnet enters the contact patch and when exits the contact patch. The magnetic field sensor is designed to transmit to the processing unit signal as to the intensity of the magnetic field that the magnetic field sensor detects. The data transmitting unit is designed to calculate the length of the contact patch based on the changes in the intensity of the magnetic field detected by the magnetic field sensor. The calculated length of the patch can be used for calculating a load on the tire, and a time difference between successive entries or exits of the magnet into or from the contact patch can be used for calculating a rotation rate of the wheel.
The present invention discloses a system (5) for measuring a length of a contact patch (163) of a tire (16) that is reinforced by a steel mesh (164) mounted on the wheel (20) of a vehicle (1000) while the vehicle is traveling. The system includes a chassis (36), an electromagnetic sensor (50), a data transmitting unit (52), a power source (53) for powering the system and a processing unit (54). The chassis is designed to be attached to an inner side (161) of the tire. The electromagnetic sensor is attached to the chassis in such a way that an intensity of a magnetic field at the electromagnetic sensor can be changed when the chassis enters the contact patch and when exists the contact patch as a result of changing a distance between the electromagnetic sensor to the steel mesh. The data transmitting unit is designed to transmit to the processing unit signal as to the changes of the intensity of the magnetic field. The processing unit is designed to calculate the length of the contact patch based on the changes of the intensity of the magnetic field of the electromagnetic sensor. Here too the calculated length of the patch can be used for calculating a load on the tire, and a time difference between entries or exits of the chassis into or from the contact patch can be used for calculating a rotation rate of the wheel.
The present invention discloses also the system (3) for measuring level of bendings of a tire (16) mounted on a wheel (20) of a vehicle (1000) that includes a chassis (36), a light source (31), a light sensor (30), a data transmission unit (37), a power source (38) for powering the system, and a processing unit (39). The chassis is designed to be attached to an inner side (161) of the tire. The light source, the light sensor, the data transmitting unit, and the power source are attached to the chassis in such a way that when the light source illuminates the inner side of the tire a returning light can be detected by the light sensor and in such a way that an intensity of the returning light can be changed due to changes of level of bendings of the tire. The data transmitting unit is designed to transmit to the processing unit signal as to the intensity of the light that the light sensor detects. The processing unit is designed to calculate the level of the bendings of the tire based on the changes in the intensity of the light detected by the light sensor. The calculated level of the bendings, as stated before, can be used for calculating the load on the tire, the rotation rate of the wheel, the road roughness, the tire alignment and the wear condition of the tire.
The present invention discloses a system (4) for measuring bendings of a tire (16) mounted on a wheel (20) of a vehicle (1000) that comprises a chassis (36), a magnet (41), a magnetic field sensor (40), a data transmission unit (47) a power source (48) for powering the system, and a processing unit (49). The magnetic field sensor is designed to be attached to a first spot (40a) relative to the magnet, on an inner side (161) of the tire and the magnet is designed to be attached to a second spot (40b) on the inner side of the tire, in such a way that a magnetic field of the magnet can be detected by the magnetic field sensor such that an intensity of the detected magnetic field can be changed due to bendings of the tire. The data transmitting unit is designed to transmit to the processing unit signal as to the intensity of the magnetic field that the magnetic field sensor detects. The processing unit is designed to calculate the bendings of the tire based on the changes in the intensity of the magnetic field detected by the magnetic field sensor. The calculated bendings can be used for calculating a load on the tire, a rotation rate of the wheel, a road roughness, a tire alignment, and a wear condition of the tire.
The present invention also discloses a system (5) for measuring the bendings of a tire (16) that is reinforced by a steel mesh (164) when the tire is mounted on a wheel (20) of a vehicle (1000). This system includes a chassis (36), an electromagnetic sensor (50), a data transmitting unit (52), a power source (53) for powering the system, and a processing unit (54). The chassis is designed to be attached to an inner side (161) of the tire. The electromagnetic sensor is attached to the chassis in such a way that the intensity of the magnetic field at the electromagnetic sensor can be changed due the bendings of the tire as a result of a change in the distance between the electromagnetic sensor to the steel mesh. The data transmitting unit (52) is designed to transmit to the processing unit signal as to the intensity of the magnetic field that the electromagnetic sensor detects. The processing unit is designed to calculate the bendings of the tire based on the changes of the intensity of the magnetic field of the electromagnetic sensor. The calculated bendings of the tire can be used for calculating a load on the tire, a rotation rate of the wheel, a road roughness, a tire alignment and a wear condition of the tire.
The present invention discloses a method for calculating a load on a tire (16) that is mounted on a wheel (20) of a vehicle (1000), for calculating a rotation rate of the wheel, for calculating a wear condition of the wheel, for calculating a road roughness on which the vehicle is traveling, or for calculating alignment of the tire, comprising the steps of measuring changes in bendings of the tire and using information as to said changes for processing the calculation.