The present invention relates to a tyre building drum.
More specifically, the present invention relates to a tyre building drum comprising a building drum of the radially collapsible and expandable type, also known as a “positive” drum.
In the known art, a building drum of the above-mentioned type is normally composed of two half-drums, which are arranged on opposite sides of a centre-line plane perpendicular to the rotation axis of the drum and are each provided with a respective plurality of segments movable from a radially expanded position, in which the segments, taken as a whole, define a continuous outer surface of the drum on which the tyre carcass is built, and a radially collapsed position, in which the tyre carcass can be axially removed from the drum.
In order to allow tyres of different widths to be built, positive drums must also be adjustable in the axial direction. In this case, the drum comprises a group of central segments arranged between the groups of segments of the two half-drums and defining a central annular band of the drum's outer surface. In some drums, axial adjustment of the drum is manually implemented by dismantling the central segments and replacing them with segments of different width. Drums of this type are described, for example, in U.S. Pat. No. 5,320,701 and U.S. Pat. No. 3,817,812.
Although simple from the mechanical standpoint, this solution entails drawbacks mainly identifiable in that the replacement of the central segments requires relatively long machine downtimes and the need to have a storeroom with a large number of central segments of different widths.
There are numerous solutions in the known art to overcome these problems that, in general, contemplate keeping the central segments axially stationary and moving the two half-drums automatically and simultaneously in opposite directions, via opportune actuator means, in such a way as to provide continuous adjustment of the drum's overall width.
A solution of this type is described, for example, in EP 1 286 827.
Although the more recent technical solutions have enabled overcoming a major part of the drawbacks of traditional drums, currently known drums that are radially movable and axially adjustable with automatic systems only allow performing limited axial relocation, normally only intended for the extraction process of the carcass built on drum.
The object of the present invention is to provide an improved tyre building apparatus, this apparatus enabling wide axial relocations that allows continuous adjustment of the tyre width in production and also eliminates the need for central spacer elements in order to adjust the aforesaid width.
According to the present invention a tyre building drum is provided as set forth in claim 1 and, preferably, as set forth by any of the successive claims directly or indirectly appended to claim 1.
The invention will now be described with reference to the accompanying drawings, which illustrate some non-limitative embodiments, in which:
In
The apparatus 1 comprises a drum 2, which has a longitudinal axis 3 and a centre plane or centre line 4 perpendicular to the longitudinal axis 3 and is mounted on the free end of a central shaft 5, which is coaxial to the longitudinal axis 3 and defines the rotating output member of an actuating unit 6.
The drum 2 is of the radially collapsible type, i.e. it is configured so that it can be moved, in a manner that will be described in detail hereinafter, between a radially expanded position, in which the drum has a continuous cylindrical outer surface on which, in use, the tyre carcass 2a is built, and a radially collapsed position, in which the tyre carcass 2a can be axially removed from the drum 2 (
In addition to being radially movable, the drum 2 is configured to be axially adjustable, in a continuous manner, so that it can assume different widths and therefore allow tyres of various widths to be built.
The drum 2 comprises two half-drums 7 and 8, which are arranged in specular positions with respect to the centre plane 4, are coaxial to the longitudinal axis 3 and are axially movable with respect to each other along the longitudinal axis 3, away from and towards the centre plane under the action of the actuating unit 6.
In particular, as shown in
The tubular body 9 is therefore axially and angularly integral with the central shaft 5.
In turn, half-drum 8 comprises a tubular body 12, which is coaxial to the longitudinal axis 3 and is coupled to the central shaft 5 in an axially sliding and angularly fixed manner by means of a splined coupling 13 between the inner surface of the tubular body 12 and the splined portion 11 of the central shaft 5.
At its axial end facing the outside of the drum 2, tubular body 12 has an annular flange 14, which rigidly connects tubular body 12 to an annular flange 15 integral with a sleeve 16, which is coaxial to the longitudinal axis 3 and is coupled in an axially sliding manner to a portion of the central shaft 5 protruding outside the drum 2.
The function of the actuating unit 6 is to give the drum 2 both rotary motion about the longitudinal axis 3 and the axial adjustment movement of the half-drums 7 and 8 along the longitudinal axis 3.
As shown in
End wall 19 faces towards the drum 2 and supports the sleeve 16 in a rotatable and axially sliding manner through the interposition of a bearing support 21.
Rotary motion is applied to the drum 2 by the actuating unit 6 via a motor 23, which is angularly coupled, by a belt 24, to a pulley 25 integral with the bearing support 21 and, in consequence, with the sleeve 16. In this way, rotary motion is transmitted by the pulley 25 to the sleeve 16 and from the sleeve 16 to the central shaft 5 through the splined coupling 13; in turn, the central shaft 5 and the sleeve 16 transmit the rotary motion to half-drum 7 and half-drum 8, respectively.
The axial position of the half-drums 7 and 8 along the longitudinal axis 3 is regulated by an actuator device 26 constituting part of the actuating unit 6 and designed to apply a relative telescopic movement to the central shaft 5 and the sleeve 16 along the longitudinal axis 3.
In the example shown in
To this end, the actuator device 26 comprises an annular plate 27, which is coaxial to the longitudinal axis 3, is traversed by the central shaft 5 and is coupled in a rotatable and axially fixed manner to the free end of the sleeve 16 by a bearing 28 coaxial to the longitudinal axis 3. The actuator device 26 also comprises a further annular plate 29, which is coaxial to the longitudinal axis 3, is traversed by the central shaft 5 and is coupled in a rotatable and axially fixed manner to the central shaft 5 by a bearing 30 coaxial to the longitudinal axis 3.
The plates 27 and 29 are arranged specularly on opposite sides of an annular intermediate wall 31 of the frame 17 parallel to the end walls 19 and 20 and traversed in a rotatable manner by the central shaft 5.
Plate 27 has two through holes with respective axes 32 parallel to the longitudinal axis 3 and located on opposite sides of the longitudinal axis 3. Each hole is engaged by a respective lead nut 33, each of which is integral with plate 27 and is engaged by a respective screw 34 coaxial to the respective axis 32 and forming, with the associated lead nut 33, a corresponding lead nut and screw coupling.
Similarly, plate 29 has two through holes, each of which is coaxial to a respective axis 32 and is engaged by a respective lead nut 35, each of which is integral with plate 29 and is engaged by one of the screws 34 to form, with the associated lead nut 35, a corresponding lead nut and screw coupling.
Each screw 34 is supported in a rotatable and axially fixed manner by the end walls 19 and 20 and the intermediate wall 31, which demarcates two portions of reverse threading on the screw 34. In particular, each portion of screw 34 located between end wall 19 and the intermediate wall 31 engages a respective lead nut 33, and each portion of screw 34 located between the intermediate wall 31 and end wall 20 engages a respective lead nut 35.
Close to end wall 20, each screw 34 has a respective pulley 36 fitted that, together with the other pulley 36 fitted on the other screw 34, is connected to a motor 37 by a belt or chain drive 38. The screws 34, pulleys 36, motor 37 and belt or chain drive 38, together with the plates 27 and 29 with the lead nuts 33 and 35, form part of the actuator device 26.
According to a variant that is not shown, the actuator unit 26 comprises only one screw 34 and only one pulley 37.
As shown in
As explained above and shown in
To this end, the outer surface of each half-drum 7 and 8 is radially subdivided into a respective plurality of segments, which are designed to be moved radially to and from said configuration of maximum radial expansion by an actuator device 39 mounted on board the drum 2 and completely independent of the actuating unit 6 and, in particular, of the actuator device 26 that controls the axial position of the two half-drums 7 and 8 along the longitudinal axis 3.
As shown in
In particular, each narrow segment 40 of one of the half-drums 7 or 8 is axially aligned with a corresponding segment 40 of the other half-drum 8 or 7 and comprises a main portion coaxial to the longitudinal axis 3 and having, at the respective axial end of the drum 2, a fixed end portion bent towards the centre of the drum 2.
Each wide segment 41 of one of the half-drums 7 or 8 is axially aligned with a corresponding segment 40 of the other half-drum 8 or 7 and comprises a main portion, which is coaxial to the longitudinal axis 3 and carries at the respective axial end of the drum 2, a connected bent end portion 42, which is movable, as will be seen below, with respect to the respective main portion and, together with the bent end portions of other segments 41 and the bent end portions of segments 40 of the same half-drum, defines a respective annular side of the drum 2.
The central portion of the drum 2 is also defined by a plurality of central segments 43, each of which is arranged between, and axially aligned with, a respective pair of segments 40 or 41 and is radially movable, together with the respective pair of segments 40 or 41, to and from the configuration of maximum radial expansion (
In the specific embodiments shown in the accompanying drawings, each half-drum 7 and 8 comprises a series of six segments 40 and a series of six segments 41, for a total of twelve segments. This total number of segments can be different.
As shown in
The lever mechanisms 44 of each half-drum 7 and 8 each comprise a pair of levers 45 and 46 hinged to each other to oscillate about a respective axis 47, on a radial plane passing through the longitudinal axis 3, and connect the respective segments 40 or 41 to the tubular body 9 or 12, respectively, by connection means common to all the lever mechanisms 44 of the half-drum 7 or 8.
In particular, with regards to half-drum 7, the connection means comprise a collar 48 coaxial to the longitudinal axis 3 and rigidly connected to the free axial end of tubular body 9, and a collar, coaxial to the longitudinal axis 3, which is mounted in an axially sliding manner on a central portion of tubular body 9 and is composed of two collars 49a and 49b, which are physically disconnected from each other and, in the configurations of maximum radial expansion and maximum radial contraction, are arranged in contact with each other (
The above provisions for half-drum 7 hold with regards to half-drum 8, except that in this case, the axially fixed collar 48 and the axially sliding collars 49a and 49b are connected to sleeve 16.
As shown in
The cogwheel 55 is fitted on a tube 57 integral with the ring 53, coaxial to axis 56 and internally splined. The cogwheel 55 demarcates two equal portions on the tube 57, each of which is engaged in an axially sliding manner by a splined end portion 58 of a respective drive screw 59 coaxial to axis 56. At the opposite end to the splined portion 58, each drive screw 59 has an unthreaded shank, which is supported in a rotatable and axially fixed manner through the interposition of a bearing, on an annular flange 60 of tubular body 9 in the case where the drive screw 59 is part of half-drum 7, or on flange 14 of tubular body 12 in the case where the drive screw 59 is part of half-drum 8.
Between the splined portion 58 and the support shank, each drive screw 59 comprises a threaded portion 61, which engages a lead nut 62 integral with collar 49a or 49b. The drive screw 59 is preferably a recirculating ball screw coupled to a female screw of known type defining the lead nut 62.
From the above, it follows that, in use, a rotation of the drive screw 59 driven by motor 53a through rotation of the tube 57 causes the translation of lead nut 62, and therefore of collar 49a or 49b, along axis 56. Depending on the direction of rotation of the drive screw 59, the collar 49a or 49b will move away from or towards the centre plane 4, making levers 46 rotate with consequent extension or closing of pantographic lever mechanism 44 and radial movement of the segments towards the outside or inside of the drum 2.
In the example shown (
In relation to this, it is opportune to specify that only two motors would be sufficient for this purpose, with one for operating segments 40 of both half-drums 7 and 8, and the other for operating segments 41 of both half-drums 7 and 8. During radial contraction of the drum 2, the operation of the motor(s) 53a must take place in a way such that the motor(s) 53a connected to the two collars 49a via the drive screw(s) 59 are operated before the motor(s) 53a connected to the two collars 49b via the respective drive screw(s) 59. In this way, segments 40, which are driven by the axial movement of collars 49a, anticipate segments 41 in the radial movement towards the longitudinal axis 3, avoiding interference with segments 41, which partially overlap segments 40 in the configuration of maximum radial contraction.
As shown in
To this end, each bent end portion 42 is connected to the respective lever mechanism 44 by means of a lever 63 extending between the hinge axis of the respective lever mechanism 44 and the bent end portion 42 in question, so as to push it outwards during radial contraction of the drum 2 and make it retract during radial expansion of the drum 2.
As shown in
According to the variant shown in the bottom half of
As shown in
In addition to supporting and constraining the central segments 43 to the associated segments 40 or 41 aligned therewith, the pairs of rods 66 associated with the central segments 43 also define a centring device 68 designed to ensure that the central segments 43 always remain centred with respect to the centre plane 4 during axial movement of the half-drums 7 and 8.
For this purpose, as shown in
As shown in
Centring device 71 functions in a similar way to centring device 68 and comprises a plurality of pairs of rods 72 extending between the collar 48 integral with half-drum 7 and the collar 48 integral with half-drum 8. In the example shown (
The rods 72 of each pair of rods 72 are each integral with a respective one of the two collars 48 and comprise respective toothed portions 73 meshing with a synchronization wheel 74, which is supported by the ring 53 and controls that, for an axial movement by one of the two tubular bodies 9 or 12, there is a correspondingly equal axial movement in the opposite direction by the other tubular body 12 or 9, at the same time keeping the centre plane 4 fixed.
The operation of the apparatus 1 is clearly understandable from the above description and does not require further explanation.
The apparatus 1 in
Therefore, with respect to the previously described example, the actuator unit 26 comprises only plate 29 integral with the central shaft 5, while plate 27 integral with the sleeve 16 is not present and sleeve 16 is supported in a rotatable and axially fixed manner by the bearing support 21 mounted on end wall 19 of the frame 17. Plate 29 is coupled to screws 34 that, in this case, have only one threaded portion.
The structure of the drum 2 remains the same in both of the above-described examples. It should be noted that also in the case of a drum with a variable position centre plane, centring device 68 and centring device 71 continue to carry out their assigned functions, namely ensuring that, following an axial movement of just half-drum 7, the central segments 43 remain centred with respect to the centre plane 4 and the tubular bodies 9 and 12 remain equidistant from the centre plane 4.
In fact, with reference to the
Similarly, the axial movement of the segments 40 and 41 of half-drum 7 also cause axial movement of the respective rods 66, while the rods 66 integral with the segments 40 and 41 of half-drum 8 remain axially fixed. In consequence, the synchronization wheels 70, which are integral with the respective central segments 43, mesh on the fixed rods 66 and make the central segments 43 perform an axial movement in the same direction as and for half the distance of the axial movement of the segments 40 and 41 of half-drum 7, resulting in the central segments 43 remaining centred with respect the to the centre plane 4.
Number | Date | Country | Kind |
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15166480.2 | May 2015 | EP | regional |
102015000043692 | Aug 2015 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2016/052578 | 5/5/2016 | WO | 00 |